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Foam Shot Causes Damage to Shuttle Mockup

DoraLives writes "The New York Times is running a story describing the effects caused by a piece of foam fired at a fiberglass mock up of the Space Shuttle's wing. Although fiberglass is stronger than the RCC material on Columbia's wing, "The impact produced a 22-inch-long gap." Not good."

43 comments

  1. Summary by ArmorFiend · · Score: 4, Informative

    To summarise the article: nobody really thinks this is news until they test it on the actual substance (carbon-carbon) that the wing is made out of.

    1. Re:Summary by Bullet-Dodger · · Score: 0, Offtopic
      To summarise the article: nobody really thinks this is news until they test it on the actual substance (carbon-carbon) that the wing is made out of.

      To summarise the summary: People are a problem

  2. Terrorists next tool: by qqtortqq · · Score: 3, Funny

    Nerf guns

    1. Re:Terrorists next tool: by GiMP · · Score: 0, Troll

      In related news, foam detectors have now be installed at all state and federal facilities.

  3. Now that's quite a nerf gun by SnowDog_2112 · · Score: 2, Funny

    I mean, I've seen some cool nerf guns, but check this out (from the article):

    "Researchers shot a 1.67-pound chunk of foam from a gas cannon ... at about 530 miles per hour"

    --
    Not representing or approved by my company or anybody else.
  4. "Not Good"? by damiangerous · · Score: 1, Insightful

    How is this "not good" exactly? The shuttle was destroyed, that fact cannot be changed. How could finding the cause of that destruction possibly be considered "not good"?

    1. Re:"Not Good"? by iuyterw · · Score: 3, Insightful
      Finding the cause isn't "not good".

      If this discovery means there is a risk of destruction of the remaining shuttles that cannot be mitigated, then that is very very "not good"

    2. Re:"Not Good"? by damiangerous · · Score: 1

      But it wouldn't. The insulation material used has been changed before, and can be changed again.

    3. Re:"Not Good"? by iannn · · Score: 0, Redundant

      i would hate to be sitting in the international space station right now.

  5. Why does everyone give links to NYT? by stienman · · Score: 4, Informative

    Let's all say this together - "We don't need no stinkin' registration for the majority of news!"

    Use Google News to find it elsewhere, and reported better as often as not.

    Shuttle Wing Foam Collision Tests

    And a direct Reuters link which is pretty much what all the other articles say for those who are too lazy to click twice.

    -Adam

    1. Re:Why does everyone give links to NYT? by GregWebb · · Score: 0, Offtopic

      I've thought about this before. Slashdot continually posts stories linking to NYT with its registration, but never to anywhere else that requires it. It always causes complaints and it's extremely well known amongst the community that other sources are available, or that we can bypass it easily.

      Yet, continually, NYT links are used and are to the story that requires registration.

      Is it impossible that Slashdot is getting some form of benefit from the NYT? I find it difficult to believe that, given what turns up in the comments, this consistent choice is entirely accidental.

      --

      Greg

      (Inside a nuclear plant)
      Aaaarrrggh! Run! The canary has mutated!

    2. Re:Why does everyone give links to NYT? by GregWebb · · Score: 1

      (Conspiracy theory...)

      That lost 3 points _very_ quickly...

      --

      Greg

      (Inside a nuclear plant)
      Aaaarrrggh! Run! The canary has mutated!

    3. Re:Why does everyone give links to NYT? by Alsee · · Score: 1

      That lost 3 points _very_ quickly

      You're replying to yourself with a useless post. Are you trying to see how fast you can lose more points? LOL.

      -

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      - - You can't take something off the Internet! That's like trying to take pee out of a swimming pool.
    4. Re:Why does everyone give links to NYT? by GregWebb · · Score: 1

      No, merely observe that moderation isn't normally that fast so given what I posted it looked awfully like an admin decided they didn't want this discussed.

      --

      Greg

      (Inside a nuclear plant)
      Aaaarrrggh! Run! The canary has mutated!

    5. Re:Why does everyone give links to NYT? by Alsee · · Score: 1

      looked awfully like an admin decided

      You got hit once with Offtopic and once with Overrated. Looks like two seperate hits IMO.

      I can't back this up, but from what I've read I think all the admin slaps are Offtopic.

      -

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      - - You can't take something off the Internet! That's like trying to take pee out of a swimming pool.
  6. Related: Why a Space Plane? by StormForge · · Score: 2, Interesting

    Why did NASA choose the shuttle design anyway? They took a perfectly good spaceship and added wings, control surfaces, tail, landing gear, etc... just so it could fly home like a plane. Lot's of heavy stuff just to switch from an inherently-safe re-entry method (ballistic with heat shield&chute) to a much more risky one (landing like a plane). I don't see how the "plane" part of the design is worth it... Just cuz it's sexy?

    1. Re:Related: Why a Space Plane? by FirstManOnMoon · · Score: 5, Informative

      A plane design is the only way to carry heavy loads from space. The ballistic method severely limits the amount of material you could bring back. This isn't as big of an issue now, but originally the shuttle was designed to capture and return satellites for maintenance.

    2. Re:Related: Why a Space Plane? by KillerBob · · Score: 4, Informative

      You also forget the single most important reason they chose the shuttle design: Reusability. The shuttles are Reusable launch vehicles. Sure, they cost a lot more than a capsule, they're more complicated, more can go wrong, but they can be reused. Had they been flying capsules instead of the shuttles, the cost to date would have been much higher than it was. Considering the shoestring that NASA gets to work with these days, that's important.

      Apollo 6 is sitting in a museum I pass every day on my way to work. I'm not aware of any shuttles that are sitting in a museum.

      --
      If you believe everything you read, you'd better not read. - Japanese proverb
    3. Re:Related: Why a Space Plane? by KillerBob · · Score: 1

      Erm, it's Apollo 7. Sorry about the confusion...

      Interesting reading: http://nssdc.gsfc.nasa.gov/planetary/lunar/apollol oc.html

      --
      If you believe everything you read, you'd better not read. - Japanese proverb
    4. Re:Related: Why a Space Plane? by rusty0101 · · Score: 2, Interesting

      Enterprise is sitting at the Smithsonian.

      It is a prototype however, a test bed for the technology that went into the "production" shuttles, and as far as I know not capable of being re-fitted for space. So you are correct in that sense.

      Then again, I could be wrong. Perhaps the Smithsonian will donate it back to NASA to be used. I just doubt that will happen.

      -Rusty

      --
      You never know...
    5. Re:Related: Why a Space Plane? by Tackhead · · Score: 1
      > Enterprise is sitting at the Smithsonian.

      Which really makes you wonder.

      The damn test data they did have was a 3-cubic-inch chunk of foam, which was nowhere near the size of the chunk they knew had fallen off.

      Hindisght's 20/20, but surely someone at NASA could have said "Boeing's test data is wholly inadequate for the regime we're worried about this weekend. Can't we at least ask the Smithsonian janitor's kid to fire his biggest spud gun at the Enterprise so we're at least a couple of miles closer to the ballpark than Boeing was?"

    6. Re:Related: Why a Space Plane? by jericho4.0 · · Score: 1
      There's no reason a ballistic reentry vehicles couldn't be made reusable. The souyez (sp?) is. And I have a hard time beliving that NASA couldn't get cost per launch far below what it with the shuttle. ($500,000,000!!)

      The ballistic model has many advantages. The sphereical shape can contain more equipment, it doesn't need a pilot, and it's much more stable during reentry.

      --
      "A language that doesn't affect the way you think about programming, is not worth knowing" - Alan Perlis
    7. Re:Related: Why a Space Plane? by Anonymous Coward · · Score: 0

      if enterprise is at the smithsonian, I'd seriously like to know where... I live 3 metro stops away and to the best of my knowledge, its just not here. I'd love to see it if it were, so please someone respond???

    8. Re:Related: Why a Space Plane? by Alsee · · Score: 1

      The sphereical shape can contain more equipment, it doesn't need a pilot, and it's much more stable during reentry.

      But everyone knows cubes are far more powerful ships than spheres!

      -

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  7. Shuttle Astronauts killed by the EPA by Picass0 · · Score: 3, Interesting
    Dryden Flight Research Center:

    DRYDEN F-15B SUPPORTS SHUTTLE EXTERNAL TANK INSULATION TESTS
    http://www.dfrc.nasa.gov/Newsroom/NewsReleases/199 9/99-01.html
    Published in 1999

    fourth paragraph:

    "The experiment was part of an effort to determine why small particles of spray-on foam insulation flaked off of the inter-tank section of the external fuel tank on Space Shuttle mission STS-87 as the Shuttle ascended. The new lightweight insulation material was developed to comply with an EPA mandate to reduce ozone-depleting chemicals released into the atmosphere. Although such flaking or erosion of the insulation off the external tank posed no safety hazard to the Shuttle or its crew, engineers wanted to determine its cause to prevent future maintenance and operational problems. The flights aboard Dryden's F-15B were just one of many tests to which the new insulation material is being subjected. "

    The EPA required Nasa to continue using a foam that was not as safe as the older tank foam. The EPA has a direct responsiblity for this disaster.
    1. Re:Shuttle Astronauts killed by the EPA by Anonymous Coward · · Score: 1, Insightful

      total bullshit. The epa didn't design the new lightweight insulation material, nor did they test the new material and judge that it posed no safety hazard to the Shuttle or its crew, nor did they require nasa to stay with the flaky material...

      so its really no more epa's fault than yours or mine

      go back home, troll.

    2. Re:Shuttle Astronauts killed by the EPA by E-prospero · · Score: 3, Insightful
      The EPA has a direct responsiblity for this disaster.

      Yeah. And they eat babies too.

      Nice try at a "EPA Kills Astronauts" causality, but no.
      1. The EPA required NASA to use materials that will prevent Ozone depletion.
      2. NASA chose a foam. The chosen foam had some problems on STS-87. NASA tested it.
      3. NASA continued to use the same foam.

      If you want to play the blame game (and I have to say that IMHO, it's a particularly nonproductive game in this case unless you can point at a single individual who personally ignored evidence, or loosened a bolt, etc) NASA is the one with the responsibility here. The only thing the EPA is directly responsible for is instigating the change in foam. You could claim an indirect responsibility for enforcing a change, but the EPA didn't tell them which foam to use. NASA is the one directly responsible for selecting, testing and using the new foam. If NASA was concerned about safety, they had the option of halting launches until the issue was resolved.

      Sh*t happens. Sometimes, Really Unpleasant Sh*t happens. Using the emotional effect of the occurence of unpleasant sh*t as a way to lend credibility for an argument belittles us all.

      If you want to pick on the EPA, pick on them for something they actually did, not for something that happened as a result of something that happened as a result of something they did. By your logic, JFK is directly responsible for the death of the Columbia astronauts because he encouraged the rapid development of the space program.

      Russ %-)
      --
      ... and never, ever play leapfrog with a unicorn.
    3. Re:Shuttle Astronauts killed by the EPA by morcheeba · · Score: 1

      Interesting...

      Most Cessna-type airplanes still use leaded fuel. Leaded, as in the element Pb, the nerve-damaging metal that they phased out of gasoline in the late 70's? The reason the EPA allows this is that lead's lubrication properties produce a more reliable engine -- something that's of value when you've only got one engine.

      You'd think that these small airplanes would pose more of an environmental threat than the rocket tanks.

    4. Re:Shuttle Astronauts killed by the EPA by spitzak · · Score: 1

      One of the previous posters of this idea even pointed out that NASA was not required to find a non-freon solution at all, apparently because it was a government project and thus avoided EPA regulations. They volutarily did it. Also a quick look for shuttle+freon on google will reveal that tons of freon is used on the shuttle anyway, in the engines and cooling systems, probably where they did not think they could get rid of it.

    5. Re:Shuttle Astronauts killed by the EPA by Anonymous Coward · · Score: 0
      JFK is directly responsible for the death of the Columbia astronauts because he encouraged the rapid development of the space program.

      You said it. Now where's my tinfoil hat?

    6. Re:Shuttle Astronauts killed by the EPA by Anonymous Coward · · Score: 0

      /. sux. I reply with an honest logical response to an obvious troll, and he gets modded +3 and I get +0. Moderators, you guys totally sux0r. you the sux0r

    7. Re:Shuttle Astronauts killed by the EPA by Alsee · · Score: 1

      By your logic, JFK is directly responsible for the death of the Columbia astronauts because he encouraged the rapid development of the space program.

      Actually by that logic JFK is responsible for saving the lives of 84 astronauts.

      If it hadn't been for the over-rapid developement of the space program we never would have essentially abandoned the space program after the initial lunar landing. The slower and sustainable development would have lead to the establishment of a permanent lunar base in 1998, just 20 years after man first walked on the moon in 1978. The very same lunar base that suffered an accidental fire and catastrophic structural failure killing all 82 residents, two cocker spaniels, and a pelican named Pete. The ill-prepared emergency rescue mission cost the lives of two more of our finest astronauts, Colonel Tyffani Sybian and Lt. Colonel Cherri Onatop, during the ultimately vain search for surviviors.

      Thus JFK's rapid development of the space program saved the lives of 84 astronauts, two cocker spaniels, and a pelican named Pete.

      -

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    8. Re:Shuttle Astronauts killed by the EPA by Anonymous Coward · · Score: 0

      Quick, get that faggot crybaby a waaaaambulance. Oooh, Karma envy. Stick it in your ass. I fuck your mother.

  8. the design of the external tank by Maimun · · Score: 2, Interesting
    There has to be a good reason for this design choice, but I cannot see it. Why not have the foam sandwiched between two coaxial metal cylinders, rather than being sprayed onto one? Then the problem with the falling pieces would vanish.

    What about other rockets that use cryo-fuel? Do they have thermo insulator as an outer layer? I can't be positive, I've never touched a rocket, but they seem to have metal skins...

    1. Re:the design of the external tank by foistboinder · · Score: 4, Informative
      There has to be a good reason for this design choice, but I cannot see it. Why not have the foam sandwiched between two coaxial metal cylinders, rather than being sprayed onto one? Then the problem with the falling pieces would vanish.

      Money and weight (really the same thing for spacecraft).

      What about other rockets that use cryo-fuel? Do they have thermo insulator as an outer layer? I can't be positive, I've never touched a rocket, but they seem to have metal skins...

      You can often see large chunks of ice falling away from rockets during lauch (check out old footage of Saturn V's).

    2. Re:the design of the external tank by pipingguy · · Score: 3, Informative

      They have an "Ice Team" to check the external tanks.

      Bulk storage cryogenic tanks use vacuum space for insulation similar to the "two coaxial metal cylinders" mentioned above.

  9. Really no need... by djupedal · · Score: 1
    Apparently there is a known rule in place that says "nothing touches the Shuttle".
    • Q.: Did something just touch the shuttle?
    • A.: Yes
      • Conclusion/response 1...we have a problem that needs to be dealt with accordingly.
      • Conclusion/response 2...yes, but we don't that it's an issue. We'll get back to you after we run some tests.
      • Conclusion/response 3...we're not sure. Anyone have additional data?
    #2 & #3? How did they get in there?

    Foreign object impact testing (beyond acknowledgement of that 'rule'), that leads to suspicion of trouble, seems academic.

    Let's find out why that rule wasn't followed, and work to make sure it receives proper prioritization in the future.
  10. at about 530 miles per hour by frovingslosh · · Score: 1
    at about 530 miles per hour

    You got karma for being funny, but the truth is that this figure is extremely telling - they had to shoot the foam at a completely unrealistic number to get the results they "forced". The foam wasn't falling from very high, and as foam would have an extremely low terminal velocity even if it did. The rocket was just taking off and so wasn't moving very fast, and the foam was moving up at the same speed until it fell.

    So why do an experiment with such an insanely high speed for the foam? Sure, they might have been able to damage their mock-up that way, but even a straw can pierce a tree if it has a tornado pushing it. Looks like NASA is up to more of it's old tricks again.

    --
    I'm an American. I love this country and the freedoms that we used to have.
    1. Re:at about 530 miles per hour by DoraLives · · Score: 1
      they had to shoot the foam at a completely unrealistic number to get the results they "forced". The foam wasn't falling from very high, and as foam would have an extremely low terminal velocity even if it did. The rocket was just taking off and so wasn't moving very fast, and the foam was moving up at the same speed until it fell.

      Huh?

      Am I missing something here?

      Foam broke loose and hit left wing eighty some odd seconds into the mission.
      Shuttle going like a bat out of hell by that time.
      Foam in slipstream hits wing at impressive velocity.

      The rocket was just taking off and so wasn't moving very fast, and the foam was moving up at the same speed until it fell.

      Just HAD to look at that again.

      Huh?

      --
      Is it fascism yet?
    2. Re:at about 530 miles per hour by ca1v1n · · Score: 1

      Okay, take a piece of foam with lots of air-catching pockets and dimples. Toss it into a hypermach slipstream. Watch it accelerate at dozens of Gs to be going 530 miles an hour after travelling about the length of a space shuttle.

      Sure, this test with the mockup isn't 100% true to reality, but it's not at all an unreasonable simulation to get a rough idea of what could happen.

  11. Chicken Launcher by Tablizer · · Score: 1

    I remember a British-produced show once where they had a special machine that lauched dead chickens at airplanes to test the impact of in-flight birds on the planes. I wonder if they used the chicken launchers for the shuttle tests?

    One anecdote given was that one morning during a standard chicken test the chicken went several feet into the plane body and created a unnervingly loud explosion. It turned out that the operator forgot to unthaw the chicken before launching it.

    1. Re:Chicken Launcher by titzandkunt · · Score: 1


      Yeah, and for an even better effect they strapped a jato unit to the frozen chicken.

      T&K.

      --
      Political language ... is designed to make lies sound truthful and murder respectable...
  12. Balistic limits cargo FROM space? by A55M0NKEY · · Score: 1

    No. you can have a big humungous capsule with the ability to carry as much cargo FROM space as the shuttle. There is nothing in the concept of capsules that makes them inferior to a plane for reentry. And they can be made reusable too.

    Even if spaceplanes were an inherently better way to retrieve items from space, the space shittle is not able to reach the vast majority of objects that one might be interested in retrieving. Not only is it limited to Low Earth Orbit, but it is also limited to an eastward bound east-west orbit because it requires the extra 1000mph that the earth's rotation gives it to reach orbit. It can not travel westward, northward or southward.

    I am suprised they had the foresight to launch the Hubble into an orbit reachable by the shuttle. That is the only true shuttle success story, though I wonder how much it would have cost to just launch the copy of the hubble that probably exists somewhere. ( NASA ususally builds two or three of everything for spare parts / redundancy since the major cost is not in materials but design and testing ) I wonder if readying and launching the copy would cost less than the 500 million dollars the repair mission cost.

    In the end, rockets can not be the way to get into space because although they are much 10 times less expensive than shuttle launches ( even non-reusable rockets ) and are probably safer they are still very expensive.

    As has been said many times before, the shuttle program should be scrapped, and the money should go to researching cheaper ways to get into space though they may be unproven and risky. Things like lightcraft ( there's a good sciam.com article search for sciam.com and lightcraft if this link does not work ) http://www.sciam.com/article.cfm?articleID=0005873 1-ED4B-1CB8-B4A8809EC588EEDF and space elevators seem the most promising to me I applaud NASA's investigation into the Podkletnov effect though he seems to be a crackpot. High risk research with high probability of failure is the only way to truly advance space travel. There are very few incremental improvements to rocket technology that can be made. Even scramjets do not hold the promise of making a trip to space as routine as a trip accross the ocean which should be the ultimate goal of advancing space flight.

    We would know if either of the approaches had promise in a couple of years if they could split the current funding of the space shuttle between them. If one did turn out to be possible, we'd be using it regularly in ten years for routine business with continued funding. Much of the shuttle's
    current funding should go into pure research in areas of science that hold promise for making cheap space travel possible.

    Commercialization of space should be a high priority. Telecommunications and weather sattelites are fine and dandy but do not even scratch the tip the potential wealth of space should getting there become cheap.

    The ISS should also be scrapped and it's funds redirected toward both space exploration via telescopes and probes, and towards researching cheap ways to get into space. We know that zero G is bad for people. We know in general how to get around it - i.e. by having a space station that spins. Such a space station is too expensive and useless to exist unless getting to space is cheap. There is no need for a space hotel/gas station if there is no traffic on the road to space! All the zero G experiments that were worth the money to perform have been performed, and while there is value in repeating the results of experiments it is not worth billions of dollars.

    Lets put zero G experiments on hold until they are cheap enough to be practical. Let's make access to space cheap so the private sector can figure out how to build a spinning space station that does not wobble. Let's let mining companies explore the moon/asteroids for resources.

    Then NASA can work on breaking the lightspeed barrier...

    --

    Eat at Joe's.