Practical Magnetic Levitating Transmission Gear System Loses Its Teeth
Zothecula writes: A new transmission device that uses magnetic levitation to almost completely eliminate friction and wear has been developed as part of the MAGDRIVE research project, a collaboration of seven European nations. The creation of the unit entailed the development of a magnetic gear reducer and corresponding frictionless magnetic axles. Aimed primarily for use in spacecraft due to its extended mechanical life, the system is also adaptable for use in automobiles, railways, and aircraft.
Electrifying progress
On 5-10 years back about classic cars from some museum in SoCal or something.
The 3 primary vehicles they discussed were:
A 1900s era Battery Powered car with a 25 mile range.
A Steam powered car capable of 'gas-like' performance, given ample 'warmup' time.
And a 1920s or 30s electrocoupled automatic transmission car that I believe used increasing rotational speed to more closely couple the engine to the output shaft (Can't remember if it also had gears or if the coupling mechanism doubled as the 'gears'.)
Point being: So they're finally getting back to R&D on 'non-mechanical' coupling mechisms in modern vehicles. Yay! Only took like 90 years.
Research into the 'most exciting aspect' (room temperature gearbox) part of this has been done before:
http://www.magnomatics.com/technology/magnetic-gears.aspx
But the idea of using the low temperature and vacuum of space to run superconducting systems seems quite innovative.
One of the main limitations with magnetic gears is that material properties (the saturation flux density of iron/cobalt basically) limits the amount of force that can be transmitted across the airgap. If the motion is being generated by an electric motor in the first place, then it doesn't really make sense to attach this to a magnetic gearbox - you might as well just direct drive the system. Whether the airgap sheer stress is being generated by rotating permanent magnets or sequenced electromagnets, the final torque/speed output limits will be limited by the same physics.
I'm sure there are special applications, but don't expect to see this in your day to day life any time soon.
Sounds great but how Efficient is it? AKA cars can't forward to lose 10% more power over conventional gears...
It looks too bulky to provide a lot of gears in an automotive application, but if it could provide just two that you couldn't strip out no matter how much torque you put through them, it could be a really nice match for EVs. They would benefit from a transmission, but it's difficult for any transmission of a reasonable size to handle the output torque.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
Pretty sure perpetual motion is a Newton's Law, an object keeps moving unless acted upon.
Sounds great but how Efficient is it? AKA cars can't afford to lose 10% more power over conventional gears...
FTFY
For the confused: A milk float is a small flatbed vehicle for delivering milk, and not an alternative name for a milkshake.
When our name is on the back of your car, we're behind you all the way!
The rest of the universe always acts upon. One of the laws of thermodynamics.
When our name is on the back of your car, we're behind you all the way!
I'm confused. Doesn't "loses its teeth" mean that it has failed and/or become less powerful? I was expecting to hear how the research had failed.
When our name is on the back of your car, we're behind you all the way!
Deep-space power systems to run big space probes like Galileo and Cassini are nuclear powered, but use incredibly inefficient RTG... which are only 1-2% efficient.
Somebody (US Department of Energy) was looking to boost this by using a plutonium heat source to drive a Sterling engine coupled to a generator. The problem with this arrangement is that moving parts wear out.
It just so happens that deep space is very cold...
Just like IC motors, electric motors do not provide constant power/torque across their whole speed range. There's a reason why cordless drills often have two or three speed transmissions.
A typical universal motor generates max torque just before it stalls, and relatively little torque at high speed. This is great for fast acceleration from a standstill, not so much for trying to hit maximum speed with just a single-speed gearbox.
This should really be looked at by those producing Diesel engines for Airplanes.
The biggest problem tinker's face when trying to put a Diesel engine on an airplane is that the Diesel has very massive "power surges" each time a cylinder fires, and a nasty power "stall" when it's compressing a cylinder. This isn't a huge deal with the other applications of Diesel engines, they just add mass to the fly-wheel and transmission and that takes care of it. In Airplanes however, the mass costs too much (in terms of airplane weight) so they try to reduce it as much as possible, however if you reduce it too much the propeller is literally torn apart by the surges and stalls. Early tests had the propeller lasting only hours when running on a 4 or 6 cylinder diesel. If there is a reduction drive on it to bring the RPMs further down they too like to self destruct with a Diesel.
If they could use a low-weight magnetic coupler to absorb the surges and stalls and provide smooth power that would solve the biggest problem putting a diesel on an airplane and would really boost that market!
DEMETRIUS: Villain, what hast thou done?
AARON: Villain, I have done thy mother.
Shakespeare invents 'your mom'
Look, this great shiny technology. Oops, it's uneconomical...
Costs are an important question as this story happens quite often (mag trains anyone?).
For space projects the cost may not matter, since it's paid for by taxpayers. But for applications for the rest of us making this affordable is as important, if not more.
These comments are mine; I do not speak for my employer.
Hey, how about posting where this source was quoted (verbatim) from...? Especially as the title is pilfered directly from the original story!
http://www.gizmag.com/frictionless-superconductor-magnetic-levitating-gear-system/35005/