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Solar Panels As Building Clothing

Makarand writes "A Canadian company is developing a flexible solar-power generating material that can be draped over any building. This will allow buildings with curves and complex shapes to use solar panels. The new material is made of silicon beads, each acting as a solar cell, placed between two aluminum foils and sealed on the sides with plastic. The manufacturing process for the silicon beads can use waste silicon from the chip-making industry. The material has an overall efficiency of 11 per cent which is comparable to the performance of conventional photovoltaic cells. The material looks like blue denim and architects might love to work with it."

17 of 198 comments (clear)

  1. not ugly?! by buzban · · Score: 2, Insightful

    Sweet! now i can have my solar power without the not-so-hot looking (i.e., arguably ugly) panels! My wife and I have thinking about solar for a couple of years now, but the look of the panels have kept us away (or at least undecided).
    This might make our decision a lot easier!

  2. questions by phrantic · · Score: 2, Insightful

    I have to admit I have not read the article, but there again who does, but

    1) How strong is it, yeah sure denim-like is fine for cowboy(neal) but when it is stuck to your roof in a force 8 gale how strong is it.

    2) Again on strength what is it's ability to function when damaged. Is it like fibreglass that can split if the hard external case is broken. What % damage can it take before it needs to be replaced repaired.

    I know this sounds like a whinge but this stuff is only cool if it works

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  3. Solar power without the panels by Dagowolf · · Score: 2, Insightful

    This could be a great boon for people that want to move to solar power but need something less obtrusive due to neighborhood covenants and the like. Of course that is assuming that you could get approval from your neighbors to have a blue roof.

    This could also be useful in the automotive industry I would think. No longer would cars have to be designed to fit to a solar panel. The possibilities are out there!

  4. Re:But the question is the cost by MrFredBloggs · · Score: 2, Insightful

    "solar panels in general are very dirty to make and bad for the environment."

    The important question is are they cleaner than coal, gas and nuclear.

  5. Good idea, but probably not a cost-cutting one by Vandil+X · · Score: 2, Insightful

    While a good idea, it's probably not a cost-cutting one. It will probably take a decade of the energy savings revenue to offset the initial cost of draping your building with the material.

    On the flip-side, Levi's could start selling "hot pants"... just don't get caught in the rain while charging your cell phone in your pocket...

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  6. Re:But the question is the cost by ischemic · · Score: 2, Insightful
    For cold places, a more cost-efficient use of solar energy is for solar heating. Efficiency of around 70% can be achieved, giving low-grade heat which can be used to pre-heat air or water for a heating system. While a traditional heating system is still needed to bring the temperature up to desired levels, less fuel is needed to maintain the same temperature. At a GM battery plant in Oshawa, Ontario, such a system generated 455 kWh/m of solar energy per year, representing a contribution of 317 MWh annually. This is a savings of between $4,700 and $12,200 depending on the fuel used for traditional heating (1991 prices, CAD$).

    Similar technology is being used in car-washes to pre-heat water. I wonder if the flexible material technology could be incorporated into a system that pre-heats in the winter, and in the summer generates electricity which could be used for cooling. The summer months have some of the highest electrical energy demands as air conditioners are running.

    I would imagine that you might be able to reduce the heat incident on the building using this material in the summer. For example, instead of introducing the heated air into the building, you could vent it out the top using either convection or wind-powered turbines.

    Solar heating seems like a great alternative. Our house has good southern exposure, and stays reasonably warm during the day even with the heat set low (10C). Right now it is about 19C while it is -22C outside (-7F).

    Photo-voltaics may also be useful, but the parent comment's points are quite good explanations for why they aren't in widespread use. On the other hand, if the cost of installing a system is sufficiently low and the esthetic is good enough, this could be a reason for buildings like warehouses and so on to reduce their reliance on non-renewable energy.

  7. Re:I want a solar sailboat by Gerry+Gleason · · Score: 2, Insightful
    No, if salt spray was that big of a problem, it would be a huge maintanance problem with ordinary sails. Salt spray is a big corrosion problem with some materials, but I've never heard of significant build-up of salt on sails of other parts of a boat.

    The problem with this material for sails is going to be that it alters the strength and weight of the the materials, and extra weight aloft carries a big penalty in performance. The deck is the right place for this technology. I would think it would be excellent for multi-hulls with large deck areas that maintain faily constant angles. The sides of the hull might be good on a monohull to take advantage of certain courses and heal angles, but you'd always have part of the array where the sun isn't shining.

  8. dope by Erris · · Score: 2, Insightful
    Most commercially-available solar panels of the silicon variety are derived from purified sand .... How is this environmentally unfriendly?

    What do you dope it with? How long do those cells last in direct sunlight? How long will the plastic sheeting encasing these particular cells last?

    Can you make electricity which costs 2.5 cents per kilowatt hour yet? Don't forget to add disposal costs. When you can do that, your photovoltaics will be competitive with nuclear power and sometimes natural gas.

    Are we being honest here? Anyone who covers their building with solar cells right now is doing it more to make a statement than to get power. If that statement is one of self sufficiancy, great and more power to them. If the statement is "environment friend" the speaker is ignorant or dishonest.

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    1. Re:dope by Anonymous Coward · · Score: 1, Insightful

      You dope it with the same n and p type dopants that are in every microprocessor in your computer right now. Strange how the microprocessor and photovoltaic manufacturing industries have near-identical chemical processes, and yet only the one is attacked as environmentally unfriendly. I haven't seen any pictures of chopped up solar panels lining ditches in SE Asia lately...wish I cuold say the same for desktop computers.

      All the major manufacturers offer 25 - 30 year power warranties at the moment. What happens after 25 - 30 years? The solder tends to break or the glass gets cloudy, they can then be disassambled and recycled.

      As for cost, I treasure every time someone mentions that NatGas can generate at 2.5 cents per kWh. Because, after all, there's no reason to suspect that we'd ever run out, is there? And there could never be a supply crunch.

      Because when you think about it, solar panels generate electricity for 0 cents per kWh. You just have to purchase and finance them. So they form an attractive price stabilization measure / hedge even at higher finance prices.

      Also, they do not have to be shipped over dozens of miles of high-maintenance, low-reliability power grid to reach their destination.

      For a full-on empirical (rather than ex recto) examination of these issues, I recommend the book "Small is Profitable" by the Rocky Mountain Institute - http://www.smallisprofitable.org

    2. Re:dope by rw2 · · Score: 2, Insightful

      Where are you getting electricity for 2.5 cents an hour? Mine is costing me about 8!

      Now I agree that one should compare the total costs of solar (environmental costs in construction, total cost of deployment and costs of shutdown) to the costs of electricity, but 2.5 cents has got to be about a third of the national average.

      Also, it would be more fair, if we're to do an apples to apples comparison, so look at the environmental costs of coal, gas, hydro, nuke in making the judgement. Yes, I know those costs aren't reflected in your power bill, but ultimately they manage to come back to you in other goods (e.g. more expensive fish because there are fewer clean waters to hold viable nurseries...)

    3. Re:dope by budgenator · · Score: 4, Insightful

      Anyone who covers their building with solar cells right now is doing it more to make a statement than to get power.
      When I first started using Linux it wasn't commercialy-viable but I saw it had potential. Sure I was concidered some kind of bizzaro geek for using it at the time but look at it now. No new technology is an instant commercial success and needs a few early-adopters who are able to look past the warts and spur continued developement until it's polished for greater consumption. Photovoltaics will never replace our present electric system, but they might allow a few less generating plants to be required.

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  9. Fabric != cloth by James+McP · · Score: 3, Insightful

    For those too lazy to visit the site, this is not a soft cloth. It is two layers of metal foil covered in silicon beads topped with a clear plastic film. Strength should be much higher than mylar and it can be bonded to pretty much any other base material; metal, plastic or glass.

    It also comes in multiple colors; the website shows brown spanish tile versions. I've no idea if there's a performance hit for aesthetics but at this point I don't care if it's 5% efficient if people start using it. That's still up to 50 watts/m^2 of pollution free power that wasn't there before.

    To properly compare this to normal PV panels, go look at a nice glass enclosed mall. Pay attention to the heavily reinforced angled glass skylights. You'll see lots of angle iron in very particular shapes to keep things solid. That's the kind of crap you have to do with glass-substrate PV. Then there's the whole "cracked by hail" thing to deal with. This stuff may lose a couple of beads but it won't shatter and if the insulating material's good, it won't short out.

    This will amount to architectural facade; build your normal structure then bolt this stuff on. The weight will be far less than architectural concrete. From the design it could quite possibly be cut and shaped in the field; a massive bonus to construction. No special order components. Order a couple of spare sections of it and cut/sand to fit.

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  10. Re:But the question is the cost by Anonymous Coward · · Score: 1, Insightful

    "You do much more damange to the environment...."

    If that's the fact, cite it, explain it, or give some empirical reason to believe you that the doped silicon in a solar panel is worse than that in my computer.

    This is a canard advanced by conventional energy interests quite a while back, that many people have latched onto, due to what can only be explained as a relative willingingess to accept facts without examination rather than seeking out the facts.

  11. Boron and phosphorus by twilight30 · · Score: 2, Insightful

    Boron and phosphorus. Basically the doping materials make the current feasible.

    There are installations extant for the last 20 to 30 years, still producing electricity.

    My company makes modules (no, I'm not interested in advertising it here, so no names) guaranteed for 20 years. This is against weather damage. We use tempered glass tested by firing half-inch steel balls at a distance of 2-3m at 15m/s to hold the cells. (No damage, by the way) The plastic sheeting, or polyvinyl fluoride (Tedlar, by DuPont -- OK, I'll concede the point here), is a derivative/related material to Kevlar ... it lasts for similar periods. What you really need to worry about is delamination, which comes from the adhesive you stick in between the cells and the glass coming apart. Again, we sell ours for a guaranteed 20 years, which is standard in the industry, so replacement costs on the part of the consumer or installer are a moot point.

    Electricity is still too expensive compared to non-renewable sources, I will freely admit this. However, I think you need to get out of the US-centric mindset: Japan has by far the highest level of PV installations, currently about half the world total. Africa finds it an economical alternative to nonrenewables. I don't think either region would do it just to make a ecological statement, do you?

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  12. Architect's perspective by tomdarch · · Score: 4, Insightful
    Like a lot of innovative building products, I'm thinking, "Interesting, but..." It sounds appealing, but there are a bunch of hurdles to get over before I would use it in a project.

    One issue in it's favor is the faddish aspects of 'green building'. Lots of clients want to think that they have a 'green building' but don't want to spend the money or make the compromises required. Slapping some of this on your facade would go a long way - you can see it, point to it and say 'look, green building.' A lot of more effective systems aren't as easily understood or are out of sight.

    The biggest down side is the reality of building roofs/skins. Water penetration is the biggest thing that makes architects sweat and loose sleep. Leaky roofs are the biggest source of lawsuits for architects in the US. Roofs undergo massive thermal expansion ranges (for a building product) and are exposed to the weather and physical abuse constantly. I expect a roof to last for decades with minimal maintenance. Anything that claims to be a water-tight roofing surface has to be tested and proven before I'm going to specify it for a project. As with all roofing products, it's not just the stuff that shows up on a truck at the site, but the experience of the roofers who install it and the complete roofing system as installed that is critical.

    Of course, you could put this stuff up as an 'outer skin' over a real roof/cladding system, but then you're paying twice for a roof/skin.

    A lot of faddish materials have come and gone. They get installed in some buildings, fail in a few years, get ripped off and replaced with something proven. In the end, this stuff has to prove itself over the long run as a high quality building product before it's going to be used extensively. It will be judged on its price vs. performance like anything else.

  13. Re:your power bill by rw2 · · Score: 2, Insightful

    OK, I'll make it easier for you. Find yourself some solar cells that make electricity for less than the rate the power company will sell it to you.

    I wasn't claiming I could. But that you were doing a comparison of electricity at a third the rate I pay and that's a unreasonable comparison.

    *You* may think that the added costs in nukes aren't warrented, but the fact remains they are there and thus must be the compared value. But you admit this yourself, so there's no point in flogging that one further.

    Your comment about disposal costs being included isn't quite accurate, you refer to nukes, but I was referring to gas, coal, hydro. Those environmental costs aren't at all included as much of the interesting waste goes into the air, but they do exist.

    PV power generation is 25-30 cents an hour now, so it's still considerably more expensive than your utility bill, but if all the costs of conventional power generation were on your bill it would be a much closer comparison.

    I think we largely agree though. Don't buy solar to save money, buy it if you have other motivating factors.

  14. Re:renewable and afordable by Jeremi · · Score: 2, Insightful
    Nuclear is renewable. You can breed and reprocess fuel practically forever.


    According to this document, nuclear fuels can be extended by about 30% via reprocessing, which is useful but hardly makes nuclear power "renewable". Common sense and the Second Law of Thermodynamics say that you can't get something for nothing -- you have to keep shovelling new energy into the system.


    "Appropriate Technology" will ruin us. Listen to the engineers, they still believe in a better tomorrow.


    Their "better tomorrow" isn't better enough. I want a tomorrow where our energy sources never run out (at least, not for billions of years) and nuclear materials do not find their way into the environment or into the hands of people who would use them to kill. The best way to accomplish this (at least until fusion reactors are viable) is via non-nuclear renewable technologies.

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