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Toroidal Engine Ready for Production

FarceMajeur writes "Business 2.0 has a column on a recently prototyped "round engine," properly named a toroidal engine, by VGT Technologies, Inc. Nice Flash animations of the concept are here. I've always admired the Wankel engine, but it seemed more like a time bomb than a going concern. This engine is billed as the 'world's first practical Concentric Positive Displacement Engine,' meaning no eccentric rotation to generate vibration, meaning fewer catostophic failures, one would hope."

57 comments

  1. rotary engine? by PD · · Score: 1, Interesting

    The Mazda RX-8. It's a wankel, not the same as the engine in the article.

    1. Re:rotary engine? by AssFace · · Score: 1

      Mazda has had a rotary engine for awhile - there has also been talk of putting a rotary in a bike for some time as well (haven't paid any attention to see if it has been done yet) - the roatry engines are lighter and have insane accelaration and cause a lot of excitement because of essentially no redline compared to that of a piston engine - they are also more efficient at creating torque.

      The older Mazda RX-7 had a turbo version that was fast as hell, but overpriced and heavier than it needed to be.

      The new Mazda RX-8 isn't a sports car, but it looks sporty as hell and is close enough.

      --

      There are some odd things afoot now, in the Villa Straylight.
    2. Re:rotary engine? by PD · · Score: 1

      It's 0-60 time shows sports car performance. It's 50-50 weight balance is part of impeccable sports car handling. It's got that sports car look. It's just got that one thing to wreck it: a back seat. I agree - close enough. I want one.

    3. Re:rotary engine? by Anonymous Coward · · Score: 0



      There was a rotary engined bike marketed
      by Suzuki or Yamaha (can't remember which,
      around 1971. It was fastish, but not worldbeating
      fast back then (fasted bike available at the
      time was a two stroke triple from Kawasaki).

    4. Re:rotary engine? by geoswan · · Score: 1
      I thought the article was trying to distinguish the Wankel from this engine, implying the Wankel wasn't truly as rotary as this one.

      It said the Wankel was inherently vibration prone. I tried to figure out why that would be. The Wankel piston is like a triangular spirograph. Its edges sweep out a figure eight shaped cavity. I could see how the mass of the piston sweeping out first one lobe of the figure eight, and then the other, would cause the engine to vibrate.

      This engine has the pistons rotate around their axis of rotation without having the piston's mass swing from side to side.

      Does this really make it more rotary than a Wankel?

    5. Re:rotary engine? by nicodaemos · · Score: 1

      backseat = lower insurance premiums

      It's a Good Thing!(tm)

  2. The article doesn't really make it clear by Cecil · · Score: 2, Informative

    This engine was developed primarily by people at the University of Calgary, not SAIT. He only teaches at SAIT, they didn't have much at all to do with the development of the engine as far as I can see.

    Anyway, it's an interesting piece of technology.

  3. Yet another revolutionary internal combustion eng by HotNeedleOfInquiry · · Score: 3, Interesting
    My understanding is that there is something like 500 different designs for internal combustion engines. Needless to say, nearly all of them are useless for one reason or another.

    Reciprocating pistons and poppet valves still live because they work well, can be manufactured with simple operations and have seals (piston rings and valve seats) that will last for years.

    I thought about a design like this many years ago and concluded that there would be major difficulties sealing in the combustion gases. I guess time will tell whether the problem has been solved.

    --
    "Eve of Destruction", it's not just for old hippies anymore...
  4. Ok, I'm confused... by Randolpho · · Score: 2, Interesting

    How does the main flywheel maintain its rotation? If it's transferring energy to another wheel, it will slow down, friction notwithstanding. One would think that pistons would still be needed to keep the big wheel turning.

    --
    "Times have not become more violent. They have just become more televised."
    -Marilyn Manson
    1. Re:Ok, I'm confused... by Smidge204 · · Score: 2, Interesting

      It's a flywheel after all. There's a good deal of energy stored in it's rotation. Inertia alone would be sufficient to complete the cycle.

      Now here's an interesting thought. You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal - used to make a platform that is rotationally stable to provide a reference point for measuring the rotation of your craft.

      What would happen if you mounted this engine in a car? Worse yet, and aeroplane?

      If the mass/speed of the wheels is high, then the entire engine will not want to rotate in any direction. Forcing it would cause very high bearing forces and a torque that would try to rip the two disks apart.

      Sounds like an interesting problem. Hopefully they can keep the mass of the components down to minimize the gyroscopic effects.
      =Smidge=

    2. Re:Ok, I'm confused... by Randolpho · · Score: 2, Interesting

      Er... I wasn't trying to discount gyroscopic motion, but the problem is that the 2nd flywheel (at least in the animations) is clearly being "hit" by the main flywheel to transfer energy; it looked almost like a two-tooth gear. That looks to me like it would substantially reduce the energy in the main flywheel from the impact, even despite the little ramp built in.

      And, as I said, this was also despite friction, which would also be a necessary thing to worry about given that the flywheel is mounted somewhere.

      --
      "Times have not become more violent. They have just become more televised."
      -Marilyn Manson
    3. Re:Ok, I'm confused... by mstorer3772 · · Score: 2, Insightful

      Actually, I think the little gear-thingy is being rotated by gears, not the impact of the ramps... it's just timed to maintain a decent (though not perfect) seal.

      --
      Fooz Meister
    4. Re:Ok, I'm confused... by Smidge204 · · Score: 4, Informative

      Ah.

      No, the second wheel is not being hit by the main wheel. That would be bad. The taper on the "wings" is to provide an offset. (The wings act as valves - blocking off ports in the top and bottom of the engine body.)

      The "vertical" wheel is driven by a gear and belt system from the "horizontal" wheel. I would've thought all the threads about timing belts/chains would have tipped it off, if you somehow managed to not notice the huge belt and pulley assembly on the sife of the engine in those 3D models.

      There doesn't have to be a flywheel. The inertial mass of the components provides that function.
      =Smidge=

  5. Timing by lirkbald · · Score: 3, Interesting

    Well, I looked at the animations. Neat idea, I think. But what happens if that timing belt goes? It looks to me like the thing would smash itself to pieces.

    What would happen if a timing belt gave out on a 'normal' cylinder-based engine? I'm not too knowledgable about engines, but it doesn't seem like it would be quite as catastrophic.

    1. Re:Timing by Beatbyte · · Score: 3, Informative

      timing belt on a piston based engine goes bad, your timing goes way off and the engine won't be functional until its replaced.

      that does seem to be a huge problem with this engine's design. it may be a timing chain (less prone to failure) on these engines though.

      rotary is the best engine design when it comes to failures, but is also not very efficient and seems to have been dropped by everyone (basically mazda).

    2. Re:Timing by PD · · Score: 1

      Timing belt failures are bad on regular engines too. There's little clearance between the valves that let in fuel and the tops of the pistons. When the belt breaks, the valves lose their syncronization and will be opening at the same time that the piston is going up. When the two meet, you've got a recipe for instant chunks of metal inside of your cylinders. The repair is very expensive, so you're better off replacing the engine if you can find a cheap used one.

    3. Re:Timing by iq+in+binary · · Score: 1

      Nothing happens, the components attached simply cease. Same with the serpentine belt.

      The beauty of modern internal-combustion engines is that they aren't quite as dangerous in a failure as the old big-blocks they use to make in the 30s.

      --
      Of all the Universal Constants, here's one I know: Nice guys finish last ;)
    4. Re:Timing by jacoberrol · · Score: 1

      I am not very knowledgeable about cylinder-based engines either, so this information came from my mechanic. Take it with a grain of salt. Apparently, my mitsubishi has something called a "low-clearance" engine (i think that is the term) and if the timing belt fails, it will do very bad things to the engine. Specifically, I think he said it would bend valves. Again, I don't know what the hell this means, but it certainly seems that a timing belt failure can cause significant damage to a normal engine. I agree with your observation though. If those wheels get out of synch, there will be problems.

    5. Re:Timing by oyenstikker · · Score: 3, Informative

      What happens when the timing belt goes on your reciprocating piston engine falls into one of two scenarios. If you have a "non-interference" engine, the valves stop moving in proper relation to the piston, your air, fuel, and exhaust just goes wherever it can, and the engine stops. You probably only need a new belt and to get the timing reset. If you have an "interference" engine, the valves will run into the piston. This can have catestrophic affects. Such as valves getting pushed right up through the head, and possibly even right through the hood. Then you're lucky if you only need new pistons, new valves, and a new head. But you're probably not lucky.

      --
      The masses are the crack whores of religion.
    6. Re:Timing by Anonymous Coward · · Score: 1, Informative

      Some internal combustion engines use gears instead of chains/belts so it isn't always an issue.

    7. Re:Timing by FrostyWheaton · · Score: 4, Informative

      But what happens if that timing belt goes?

      It depends....

      The timing belt/chain keeps the valves opening and closing in sync with the turning of the crankshaft. If that belt fails the valves will cease to move.

      In some (most?) enginges the valves do not travel past the highest point of travel of the piston at any time. In this case, all that will happen is the engine will cease working and need to have the timing belt/chain replaces.

      However if there is no clearance between the top of the piston's travel and the bottom of the valves travel (as in come higher performance engines) you will have catastrophic failure of some sort as the pistons collide with the valves. Repairs for this type of failure will be huge.

      To return to the topic: Failure of the timing belt in this engine would be very nasty. The rotating "piston" would collide directly with the auxilliary wheel most likely fusing the two together if not ejecting the smaller wheel from the engine. Either way, it would be niether pretty or repairable.

      --
      Comments should be like skirts. Short enough to keep your attention, but long enough to cover the subject
    8. Re:Timing by iggymanz · · Score: 1

      Even in those engines where the piston path does not interfere with the valves, timing failure might make such severe predetonation during the compression stroke that a hole is blown in the piston or the connecting rod is broken.

    9. Re:Timing by Rip!ey · · Score: 3, Informative

      Timing belt failures are bad on regular engines too.

      Not always. As a mechanic by trade, I can offer the following...

      It actually comes down to how they designed the engine. Generally, an overhead valve engine is either free-running, or it is not. If it is free running, then the pistons can rise to top dead center without contacting any valve which is fully open. This is, as already stated, by design. In this case, a cam belt breakage will still leave you stranded, but the cost of repair will be limited to the cost of a timing belt replacement. If an engine is not free running, then yes, repairs will be very costly indeed.

      In my experience, when a timing belt breaks it usually means the owner didn't replace it when they should have. It's amazing how small savings now can cost more in the long run.

    10. Re:Timing by iggymanz · · Score: 1

      maybe they should just go with a gear train with its higher frictional losses than a timing belt...failure means destruction in this design.

    11. Re:Timing by Anonymous Coward · · Score: 0

      They do actually make piston-based ICE's which don't have a timing belt to go. Subaru uses a boxer 4 or 6 cylinder engine in all of their cars since 1995 that uses an electronic ignition that handles the timing without the need for a timing belt. There's no distributor on that engine, either. It's all handled by the computer and a sensor that tells the computer where in the cycle the engine is.

      Just a random offtopic interjection.

    12. Re:Timing by Usquebaugh · · Score: 1

      The mere fact of my valves appearing through my hood would cause me not to lable myslef as lucky. In fact decidely unlucky would spring to mind amongst other phrases

    13. Re:Timing by Anonymous Coward · · Score: 0

      Actually, on Diesels with their large compression factor, a timing belt failure often means collision of valaves with pistons.

    14. Re:Timing by Noel · · Score: 1

      Moving off-topic, what proportion of modern engines are free-running?

    15. Re:Timing by Noel · · Score: 1

      Not quite. The timing belt turns the camshaft which opens and closes the valves. All modern engines have camshafts and timing belts (or timing chains), with two exceptions: 2-stroke engines (motorcycles, snowmobiles, etc) and Wankels (Mazda RX-7, etc).

  6. Re:Yet another revolutionary internal combustion e by deanpole · · Score: 1

    Page numbered 39 indicates performance would improve greatly if the residual volume were reduced. Couldn't that be acieved by making their sealing wheel hollow with the combustion chamber inside it? It would simplify the engine too.

  7. "Useless for one reason or another" by nusuth · · Score: 2, Interesting

    No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors. The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around. So it can only be replaced if an alternative is significantly better, while -to my knowledge- no alternative design is.

    --

    Gentlemen, you can't fight in here, this is the War Room!

  8. I'm taking the don'ts by Paradise+Pete · · Score: 5, Interesting
    Mr. Pekau is an experienced mechanical engineer....In addition to Mr. Pekau's work, which is well documented

    IANAE, but this is likely to be a crackpot/scam venture.

    The phrasing I've quoted above, which come from the web site, are big red flags. They're trying to pitch Pekau instead of the engine. Along the lines of "he's really smart and knows what he's doing, so of course his engine works." This is how scam after scam after scam gets pitched. "Ignore all the nay-sayers, because they just don't understand what our guy has done."

    The phrase "which is well-documented" is also a tip off. Nobody says that unless it's not quite true.

    1. Re:I'm taking the don'ts by JUSTONEMORELATTE · · Score: 3, Insightful

      IAAE, and while I have no basis from which to say "this is likely to be a scam" I can certainly say that the site does NOT give me any kind of confidence that the concept works.
      They have a prototype, but only one picture of it.
      They have a video of the prototype in some sort of testing facility, but the sound is intermittent, the video cuts from scene to scene for no apparent reason, and there isn't ever a shot OF THE ENGINE actually running. Think "alien autopsy" but not as credible.

      Tell you what, guys. If you've got a WORKING PROTOTYPE of a revolutionary (no pun intended) internal combustion engine, and if you've already applied for the patents, then why not spend an hour producing a decent video of your invention in action?
      As they say, extra-ordinary claims require extra-ordinary proof.

      --

  9. Useless because of technical hurdles by Spamalamadingdong · · Score: 4, Informative
    Rather than moderate, I decided to comment.
    No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors.
    Bull puckey. The choice of engine is at least somewhat independent of the choice of fuel; for instance, a spark-ignition piston engine will burn the same fuel as a spark-igniton Wankel, a diesel will burn anything that will ignite easily enough, and a Stirling or gas turbine can run on just about anything that burns, period. Fuels include:
    • light and medium petroleum distillates;
    • petroleum byproducts such as propane;
    • methane (fossil or biogenic);
    • vegetable oils and derivatives such as biodiesel;
    • heavy petroleum fractions;
    • wood, wood gas and charcoal;
    • coal.
    For any one of those fuels, I can cite an example of one of the above families of engines running on it. If an engine isn't being widely used, it's because it's difficult to manufacture or requires expensive materials. Right now we are using the least-expensive (and thus most cost-efficient) technology we've got, and that's the right thing to do.
    The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around.
    In a word, hogwash. There are a host of different engine designs around, and some of them have even achieved some presence in the marketplace. Examples:
    • Wankels
    • Stirlings
    • Gas turbines
    We don't use the Wankel because it has too much chamber surface area per unit displacement, causing heat losses to be greater than a piston engine and losing the efficiency race. We don't use Stirlings because they are external-combustion engines requiring very high temperatures to be efficient, and the materials for the hot-side heat exchangers are not cheap. We don't use gas turbines because they require (again) heat exchangers to be most efficient, and (for vehicles) nobody's come up with a design which isn't either too bulky or loses too much efficiency to leakage; for road vehicles, turbines remain the province of superchargers, not the main power producers.

    A lot of research money has been expended on these engines in the past. Superior technologies do win out, just as fuel injection has displaced carburetors from all US production cars. If you can come up with a way to beat the technical problems which prevent any one of these engines from being manufactured as cheaply as a piston engine while meeting the same efficiency, emissions, noise etc. requirements, the world will beat a path to your door.

    1. Re:Useless because of technical hurdles by nusuth · · Score: 1
      I'm a chemical engineer, not a mechnaical engineer, so I may be wrong about the engines. But I see that you missing my point about the industry.

      For example our current ICE's are very intolerant about bad fuel while the others designs you cite aren't. Most of gasoline isn't directly separated petrolium, but produced from it by not-so-inexpensive processes. However since we already invested billions of R&D to produce gasoline efficiently and trillions on refineries, it can be produced relatively cheaply. The fuel agnostic nature of, say, turbines aren't really a big bonus.

      Injection is an evolutionary change while a turbine is a revolutionary one. You can't really compare the two.

      --

      Gentlemen, you can't fight in here, this is the War Room!

  10. Yeah, but the physics isn't intuitive by Spamalamadingdong · · Score: 2, Interesting
    You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal...
    A navigational gyro table uses three gyroscopes as sensors; the actual rotation of the table to keep it fixed in space is done with motors, not torque from the gyros. If you applied any torque to the gyros, they would precess and wouldn't be pointing in the same direction any longer.

    The total gyroscopic moment of the wheels in the toroidal engine can be computed as the vector sum of the angular momenta of the two pieces. This isn't quite intuitive, but it's not rocket science either.

    What would happen if you mounted this engine in a car? Worse yet, and [sic] aeroplane?
    It's easy to answer this question, because it's been done. ;-) The WWI aircraft rotary engines were radials with the crankshaft mounted to the firewall and the propeller bolted to the block. The effect of the rotating mass was to make the aircraft yaw when pitched up or down, and pitch when yawed left or right. This coupling effect made some maneuvers easier than others, and thus more predictable for enemy pilots - I'm sure lots of Allied airmen died because the Germans knew what to expect, and thus where to shoot.
    If the mass/speed of the wheels is high, then the entire engine will not want to rotate in any direction. Forcing it would cause very high bearing forces and a torque that would try to rip the two disks apart.
    Not a big issue. The real problem is torque on the vehicle, particularly on slippery surfaces when going over a sharp hump. This can be remedied by lightening the rotating parts.

    The real issue is that this engine probably can't be manufactured to the required tolerances (especially over temperature), and its large surface areas will probably keep its thermal efficiency lower than piston engines. This puts its claims well toward the "scam" category

    1. Re:Yeah, but the physics isn't intuitive by Anonymous Coward · · Score: 0

      Do you know why those WWI aircraft were built that way? I've always wondered...

    2. Re:Yeah, but the physics isn't intuitive by Spock+the+Baptist · · Score: 1

      "The WWI aircraft rotary engines were radials with the crankshaft mounted to the firewall and the propeller bolted to the block."

      The problem that was experienced in WWI was one of cooling. Cooling was not a problem while the aeroplane was flying, when there was substantial airflow over the engine to provide cooling. Rather, when the aeroplane was taxiing or sitting still the engine of a conventional radial engine was subject to overheating as there was but little airflow over the engine, thus as radials are air cooled there was a considerable heat buildup.

      The solution was to spin the cylinders of the engine in order to provide sufficient airflow to cool the engine.

      Readers might wish to consult the following web site for more information on rotary radial engines http://www.angelfire.com/fl2/yspeed/ .

      --
      "Oh drat these computers, they're so naughty and so complex, I could pinch them." --Marvin the Martian
  11. Wise move by Spamalamadingdong · · Score: 1

    You posted after I decided to post rather than moderate - I agree with you 100%.

  12. Re:Yet another revolutionary internal combustion e by pmz · · Score: 1

    I thought about a design like this many years ago and concluded that there would be major difficulties sealing in the combustion gases. I guess time will tell whether the problem has been solved.

    An additional problem is the law of conservation of energy or Newton's third law. It'll be interesting to see how his "patentable" design keeps the pistons rotating within a common torus.

  13. Nutating Spherical Engine by Mr_Dew · · Score: 1

    This reminds me of a nutating (wobbling, essentially) sphere engine I read about at McMaster Motor.

    I have a little more faith in McMaster's credentials, and the design seems more realistic.

    1. Re:Nutating Spherical Engine by Usquebaugh · · Score: 1

      Sealing is going to be a bitch with this.

      If we get hydrogen as fuel source I'm all for sticking in a normal engine.

      This wobble looks cool, but I don't see how it's going to work.

  14. nice theory, and real world snake oil by Anonymous Coward · · Score: 2, Interesting

    the problem is always pressure seals, and take a look at what would be needed for the 'flywheel' on this one. wake me after they've dealt with that, and i expect it'll be some years, if ever.

    the wankel worked, btw. it just didn't turn out to be much more efficient because the piston-crank method is so refined. it was more of a marketing disaster because mazda made them a little too cheaply after a big PR campaign. they had to remove it from their sedan line but could keep in their sports car because those customers read a little more.

    and it's very hard to think of a simpler or more efficient seal than the piston ring & cylinder combination.

    the compression rings [there's a few others doing things like oil] are very like split ring washers, and expand to meet the cylinder wall. in the piston they're still sitting in the ledge of their groove for support, and the pressure holds them tight against it. but they're free to rotate around the piston, so you get even wear between them, the cylinder walls, and their grooves. and because they expand to contact, they can take an amount of wear over time before they're not reaching the cylinder walls effeciently.

    you'll have to at least match that before you can begin to test if this 'new' design is any more efficent.

    and quotes for 'new' because they are indeed hundreds of really interesting concepts from the last century. many were successful in fields other than automotive. worth geeking out and digging into the history. [turbines are well known. whittle was looking at turbo assited piston engines and realized with a bit of work you could throw away the 'engine'. brilliant rotarty solution.]

    oh, and a note for /. editors: guys, there's 'brilliant new combustion engine' designs all the time, and they never go anywhere. don't touch these articles unless they get real backing. you're outside your expertise and sliding us towards the worst of Popular Science. no offense; i know you don't know.

  15. What is wrong with turbines? by geoswan · · Score: 1
    We don't use gas turbines because they require (again) heat exchangers to be most efficient, and (for vehicles) nobody's come up with a design which isn't either too bulky or loses too much efficiency to leakage; for road vehicles, turbines remain the province of superchargers, not the main power producers.

    I am not trying to challenge you. I'd really like to know. Why does the M1 Abrams tank use a turbine? And if there is a good reason for it doing so, why doesn't the M2 Bradley AIFV? I know they use the same fuel.

    (I have heard the exhaust from an Abrams can be so hot that if it is trying to hide in undergrowth, the exhaust can ignite a brush fire.)

    1. Re:What is wrong with turbines? by mike_sucks · · Score: 1

      Purely for performance it seems. As always, google has the answers: M1 Abrams tank use a turbine.

      The first search result is pretty interesting.

      /mike

      --
      -- "So, what's the deal with Auntie Gerschwitz et all?"
  16. I liked your point... however by Anonymous Coward · · Score: 1


    There are only about two major reasons why Rotary (or Orbital) engines are not in wider use (I used to work for a lab that worked on them). First the pins wear out causing gas leakage... we couldn't solve that one... not that the existing pins are not reliable... but they wear out, and repairs are *very* expensive. Secondly most leak oil, though ours didn't any more than a normal engine... and I am told that the new Mazda one's don't suffer that either.

  17. RE5 by zogger · · Score: 1

    --suzuki re5 bike, quite nice, weird sounding. You are thinking of kowalski mach III's for the fast two stroke triple. Nice but not quite as reliable, but wicked fast. Harley guys hated it as it went by them. Suzuki had their three cylinder 750 water cooled 2-stroke then too,"the water buffalo", and they had a 4 cylinder 2-stroke coming out, but they switched to a four stroke one liter instead. They also had a one cylinder 250 two stroke which was amazing fast, called the hustler. And the Titan, two cylinder two stroke, one of the best most durable bikes ever made. The old "solid as a rock" deal with them.

    sigh, good olde dayezzzz......

  18. The main problem... by Muerte23 · · Score: 3, Interesting
    Is the precise timing required by the whole system. You see the vertical wheel with the notch? That notch has to pass the little wings on the rotor exactly on two sliding surfaces.

    Those tight fit parts that absolutely fly by each other have to meet, slide, and keep a pretty good seal. Each time the timing chain is a little off, say to increase or decrease in power, they will miss a little, bonk, and get worn. Hot exhaust gasses slipping through will probably cause preignition in the little transfer tube. Nasty.

    Also notice how much physical distance the compression arms of the rotor have to move each cycle. Can you imagine the heat from friction and the lubrication required? And the kinds of seals that you would need? I guess you could get decent lubrication by using the rotor as some sort of centrifugal oil pump, but still the wear would be nasty.

    Consider as well that it's basically a 2 cylinder 4-stroke engine. It's gotta be a pretty good size and run at a pretty high RPM to get enough power to be really useful.

    Don't count on this one.

    1. Re:The main problem... by n9hmg · · Score: 1

      I'm not so worried about the timing. That can be engineered pretty easily. Now, plainly, if the timing chain breaks on this thing, you'll have a lot worse problems than holed pistons and bent valves. The whole thing would probably have to be scrapped.
      This thing, however, faces the problem of keeping a unidirectional slider lubricated and sealing on the power rotor, and on the valve rotor, adds to that the problem of a continuously made-broken seal, where the gap goes by.
      One thing they don't seem to mention anywhere in the article is the fact that this engine will require forced induction to get much specific output, as it has no provision for a compression stroke. A sub-1ATM fuel-air charge doesn't carry a lot of oomph. This design would certainly use the force generated very efficiently - every bit of push in the power arc is used at no mechanical disadvantage. However, since the power arc splits 180 degrees of rotation with the intake arc, you'll be giving up some of that to get enough charge to burn, and it won't be compressed. The obvious inductor would be a piggybacked second, smaller rotor, timed as a compressor only, with its exhaust timing coinciding with the intake valving on the power rotor. That way, the power rotor could be fully charged in maybe 10 degrees of rotation, leaving 170 degrees for the power stroke - minus valve actuation time, which will be a significant problem. In a standard 4-cycle system, the valves have a good half-stroke (and often much more) to get open and back closed, and still, it gets tough for even very strong springs to make them keep up with the cam lobes at high rpms. This thing will either have to run very slowly, or come up with a whole new form of valving (the manufacturer currently shows the engine using conventional tulip valves).
      I think they have already demonstrated how this engine will be useful - with an outside-supplied source of compressed gas. That lets the valves be open for an entire half-turn, and makes oiling the sliders much easier. Heck, something like this might bring back steam-powered automobiles, as it would generate its best torque at low speeds.

    2. Re:The main problem... by Anonymous Coward · · Score: 0

      If you read the PDFs on their site, you can find a performance chart indicating a 2-cylinder engine with a 1.2 liter displacement and 3:1 supercharger ratio would yield 130hp @ 3000 RPM (torque would be 228). At lower speed you would get less horsepower and more torque.

  19. A Representative Sample (link) by krysith · · Score: 1

    Yes, there are many, many possible designs for internal combustion engines. Here is an interesting site which links to many different designs. My favorite among them is probably the ball piston design. http://www.monito.com/wankel/alteralter.html

  20. Not revolutionary, actually a throwback by Spamalamadingdong · · Score: 1
    After reconsidering the flash animations, I realized that this engine does not have a compression stroke. (The compression part of the 4-stroke cycle is the thing which made internal-combustion engines efficient enough to be worthwhile; without compression, you cannot extract nearly as much energy from the burned gases before you are back down to atmospheric pressure and have to exhaust them with all their residual heat.) If there is to be any compression, this engine is going to have to generate it externally, e.g. with a supercharger or turbocharger. As thermodynamic cycles go, this engine is a retreat to the mid-19th century.

    I notice that the engine is being plugged for cogeneration. This actually makes sense in context, because an engine which gets as little as 10% conversion of fuel to work is infinitely more efficient than a furnace which gets 0% conversion of fuel to work! However, I still think that piston engines are going to be better in such applications, for these reasons:

    1. They are more efficient,
    2. They can share manufacturing technology,
    3. The noise problem can be solved other ways, and
    4. The higher thermal efficiency of the piston engine is going to give a higher return on investment in the cogenerator.
    As always, I might be wrong - this is my off-the-cuff appraisal.
  21. Not a throwback by Noel · · Score: 2, Informative

    Nope. Read the white paper. It describes the compression and expansion clearly. Here's the process:

    1. The perpendicular rotary valve closes off the torus ahead of the piston
    2. The intake charge is compressed into a combustion chamber, which is outside of the torus
    3. Another (rotary? solenoid?) valve closes the intake port of the combustion chamber
    4. The perpendicular valve opens to allow the piston to pass
    5. The fuel is injected into the combustion chamber and ignited
    6. After the piston is past the perpendicular valve, the valve closes again
    7. A valve (perhaps the same rotary valve as the intake port valve?) opens the exhaust port of the combustion chamber
    8. The burning charge expands between the closed perpendicular valve and the back face of the piston
    9. exhaust, intake, repeat

    Advantages:

    • Since the piston does not form part of the combustion chamber, there is much more freedom in designing the combustion chamber for efficiency -- lower surface/volume ratio (unlike a Wankel) and few crevices that trap unburned charge
    • The compression ratio, and perhaps the displacement, could be varied by changing the port/valve timing
    • Assymetrical compression/expansion ratios are easy -- a larger expansion ratio could provide better efficiency
    • The external combustion chamber allows better handling of the heat issues -- e.g., the piston is not exposed to the primary flame front; cooling can be uniform around the chamber
    • The external combustion chamber could be made replacable, so that improvements in chamber design can be easily retrofitted on earlier engines
    • Fewer intake and exhaust ports could make underhood plumbing easier
    • Fewer spark plugs could allow use of more expensive technologies for similar costs
    • Needs very little mass in the flywheel, since there is only uniform rotary motion -- that gives quicker engine response and acceleration

    Disadvantages:

    • The valve system is critical. Historically, nothing has worked better than the good old poppet valve for sealing a combustion chamber. It might take a while for the sealing to be worked out properly, just like it did with the Wankel -- the early engines had to have their tip seals replaced way too often.
    • It took decades of experience to design our current highly efficient piston-based combustion chambers. It might be a while before optimal designs are developed for this separate combustion chamber. OTOH, even sub-optimal designs might be better than piston-based designs
    • Ideal positioning of the engine package (with a vertical axis to the torus) would mean an additional gear set to convert the output to a horizontal axis so that it can fit into the current automobile designs. OTOH, a vertical axis would cause some interesting torque reactions on the automobile -- accelerating hard tries to rotate the car around the engine's axis.

    Overall, this is one of the more promising alternative designs that I have seen.

    1. Re:Not a throwback by Spamalamadingdong · · Score: 1
      Read the white paper. It describes the compression and expansion clearly.
      Funny, I thought I had. I must've been misled by the utter lack of coverage of the pertinent issues in the animations.
      Advantages:
      • Since the piston does not form part of the combustion chamber, there is much more freedom in designing the combustion chamber for efficiency -- lower surface/volume ratio (unlike a Wankel) and few crevices that trap unburned charge
      I count that as a disadvantage. The separate combustion chamber means that there is extra surface area for heat loss, and passages for pressure drop (esp. past the valves). Heat loss and pressure drop = energy waste.
      • The compression ratio, and perhaps the displacement, could be varied by changing the port/valve timing
      • Assymetrical compression/expansion ratios are easy -- a larger expansion ratio could provide better efficiency
      You can do this with a piston engine too. Check out the Atkinson cycle, and also the Miller cycle.
      • The external combustion chamber allows better handling of the heat issues -- e.g., the piston is not exposed to the primary flame front; cooling can be uniform around the chamber
      Cooling means heat loss; what you want is an engine which can operate with as little cooling as possible, preferably none. The adiabatic engine is the holy grail of internal-combustion engine designers.

      Among the disadvantages of the toroidal engine are the huge swept area of chamber walls and sliding seals. If these seals are to be tight, they are going to have high friction (and thus high friction losses, due to the large F dot ds), as well as high wear. My conclusion is unchanged: this engine is not going to go anywhere before internal-combustion engines are largely replaced by fuel cells.

  22. Canadian Gov't Automotive Genius.::rotary engine? by DavidLJ · · Score: 1

    This thing is financed by the same geniuses in Ottawa who put up the money for the plastic internal combustion engine. Combustion engines run more efficiently at low temperatures, you understand. yeah, right.

    It's supposed to vibrate less than a Wankel. That's why the power-take-off from the toroidal rotor is through hammering on this two-bladed offset wedge. Hey, there's another winning idea.

    Still, it's a definite leap forward in one regard: it's better than the $27 million in genetic engineering the Ottawa folks spent trying to develop a red heifer. Sounded Biblical, so it must be sound, right? What they didn't notice was that all the ones that were one or more hair short of being fully red were being sold off as beef, with the "developers" pocketing the money.

    Let's hear it for government financed research!

  23. Hydrogen is not an option by SuperBanana · · Score: 1
    If we get hydrogen as fuel source I'm all for sticking in a normal engine.

    ...the problem with hydrogen is that overall, it is not the slightest bit cleaner. It's cleaner to BURN, but to make it, the current popular proposal is to make it from, guess what, petroleum or natural gas. You just lost, best case, half the argument for alternative energy- ALTERNATIVE :-) Worst case, you're creating just as much pollution because, say, it turns out the cheapest/easiest way to make hydrogen involves all sorts of pollution, either from the stuff you don't need anymore(carbon atoms) or stuff used as a catalyst.

    The only clean way, that I know of, to make hydrogen, is by cracking water- but that takes enormous amounts of energy, which COULD come from wind, solar, wave-action, etc...but because it requires -so much power-, it's not practical. Alternative energy solutions produce very little power, and hydrogen takes enormous amounts of power to make. That's a horrible combination.

    There's also the massive public perception problem- despite hydrogen requireing a heavier concentration than gasoline to ignite, dispersing almost instantly(whereas gasoline sinks and pools), safer to store(the cylinders are far more durable than most gasoline tanks. Sure, we could all be using racing fuel-cells with internal bladders, but...) and NOT being the cause of the Hindenberg fire(it was the paint; notice all the yellow, sooty flame? Hydrogen burns nearly invisibly, and 100% cleanly)...the public still says "Hindenberg!" when you say "Hydrogen".

    If a hydrogen tanker truck flipped over and broke open, you'd have a massive spill that evaporated almost instantly, and some people might die from getting frozen to death(think the scene in Goldeneye)- but it would simply, and VERY quickly, dissappear up into the atmosphere. Gasoline sticks around and becomes a significant health, fire, and ecological hazard.

  24. "concept" page is flat-out wrong by SuperBanana · · Score: 1
    From the first page under concept:

    A reciprocating piston engine generates maximum combustion chamber pressure when the angle of the crankshaft is least effective.

    That's -sort of- correct, but the diagram is VERY misleading; it's implied that compression = the explosion. and worse, that the instant you start the explosion, you get all your power, which is simply not true.

    In a reciprocating piston engine, combustion is far from instantaneous. It's called the flame front speed, and it varies with compression, air/fuel mixture ratio, the fuel itself, air/fuel temperature, and combustion chamber design...for starters. At the speeds engines work at, believe it or not, this speed is actually -very- important...and to boot, higher compression equals more power; sports cars usually have pretty high compression ratios(and as a result require higher octane gas so the air/fuel mixture doesn't preignite, since the more you compress something, the hotter it gets.)

    The consequence it that right off the bat, their first diagram is wrong; it implies that all the energy is released into a system positioned so that it can't use most of the power it just made because of the alignment of the components, namely the connecting rod(the rod that connects the piston to the crankshaft). Trust me, engine designers are NOT that stupid! Countless hours are spent on designing just the shape of the combustion chamber to get the right flame propagation etc.