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Toroidal Engine Ready for Production

FarceMajeur writes "Business 2.0 has a column on a recently prototyped "round engine," properly named a toroidal engine, by VGT Technologies, Inc. Nice Flash animations of the concept are here. I've always admired the Wankel engine, but it seemed more like a time bomb than a going concern. This engine is billed as the 'world's first practical Concentric Positive Displacement Engine,' meaning no eccentric rotation to generate vibration, meaning fewer catostophic failures, one would hope."

20 of 57 comments (clear)

  1. The article doesn't really make it clear by Cecil · · Score: 2, Informative

    This engine was developed primarily by people at the University of Calgary, not SAIT. He only teaches at SAIT, they didn't have much at all to do with the development of the engine as far as I can see.

    Anyway, it's an interesting piece of technology.

  2. Yet another revolutionary internal combustion eng by HotNeedleOfInquiry · · Score: 3, Interesting
    My understanding is that there is something like 500 different designs for internal combustion engines. Needless to say, nearly all of them are useless for one reason or another.

    Reciprocating pistons and poppet valves still live because they work well, can be manufactured with simple operations and have seals (piston rings and valve seats) that will last for years.

    I thought about a design like this many years ago and concluded that there would be major difficulties sealing in the combustion gases. I guess time will tell whether the problem has been solved.

    --
    "Eve of Destruction", it's not just for old hippies anymore...
  3. Ok, I'm confused... by Randolpho · · Score: 2, Interesting

    How does the main flywheel maintain its rotation? If it's transferring energy to another wheel, it will slow down, friction notwithstanding. One would think that pistons would still be needed to keep the big wheel turning.

    --
    "Times have not become more violent. They have just become more televised."
    -Marilyn Manson
    1. Re:Ok, I'm confused... by Smidge204 · · Score: 2, Interesting

      It's a flywheel after all. There's a good deal of energy stored in it's rotation. Inertia alone would be sufficient to complete the cycle.

      Now here's an interesting thought. You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal - used to make a platform that is rotationally stable to provide a reference point for measuring the rotation of your craft.

      What would happen if you mounted this engine in a car? Worse yet, and aeroplane?

      If the mass/speed of the wheels is high, then the entire engine will not want to rotate in any direction. Forcing it would cause very high bearing forces and a torque that would try to rip the two disks apart.

      Sounds like an interesting problem. Hopefully they can keep the mass of the components down to minimize the gyroscopic effects.
      =Smidge=

    2. Re:Ok, I'm confused... by Randolpho · · Score: 2, Interesting

      Er... I wasn't trying to discount gyroscopic motion, but the problem is that the 2nd flywheel (at least in the animations) is clearly being "hit" by the main flywheel to transfer energy; it looked almost like a two-tooth gear. That looks to me like it would substantially reduce the energy in the main flywheel from the impact, even despite the little ramp built in.

      And, as I said, this was also despite friction, which would also be a necessary thing to worry about given that the flywheel is mounted somewhere.

      --
      "Times have not become more violent. They have just become more televised."
      -Marilyn Manson
    3. Re:Ok, I'm confused... by mstorer3772 · · Score: 2, Insightful

      Actually, I think the little gear-thingy is being rotated by gears, not the impact of the ramps... it's just timed to maintain a decent (though not perfect) seal.

      --
      Fooz Meister
    4. Re:Ok, I'm confused... by Smidge204 · · Score: 4, Informative

      Ah.

      No, the second wheel is not being hit by the main wheel. That would be bad. The taper on the "wings" is to provide an offset. (The wings act as valves - blocking off ports in the top and bottom of the engine body.)

      The "vertical" wheel is driven by a gear and belt system from the "horizontal" wheel. I would've thought all the threads about timing belts/chains would have tipped it off, if you somehow managed to not notice the huge belt and pulley assembly on the sife of the engine in those 3D models.

      There doesn't have to be a flywheel. The inertial mass of the components provides that function.
      =Smidge=

  4. Timing by lirkbald · · Score: 3, Interesting

    Well, I looked at the animations. Neat idea, I think. But what happens if that timing belt goes? It looks to me like the thing would smash itself to pieces.

    What would happen if a timing belt gave out on a 'normal' cylinder-based engine? I'm not too knowledgable about engines, but it doesn't seem like it would be quite as catastrophic.

    1. Re:Timing by Beatbyte · · Score: 3, Informative

      timing belt on a piston based engine goes bad, your timing goes way off and the engine won't be functional until its replaced.

      that does seem to be a huge problem with this engine's design. it may be a timing chain (less prone to failure) on these engines though.

      rotary is the best engine design when it comes to failures, but is also not very efficient and seems to have been dropped by everyone (basically mazda).

    2. Re:Timing by oyenstikker · · Score: 3, Informative

      What happens when the timing belt goes on your reciprocating piston engine falls into one of two scenarios. If you have a "non-interference" engine, the valves stop moving in proper relation to the piston, your air, fuel, and exhaust just goes wherever it can, and the engine stops. You probably only need a new belt and to get the timing reset. If you have an "interference" engine, the valves will run into the piston. This can have catestrophic affects. Such as valves getting pushed right up through the head, and possibly even right through the hood. Then you're lucky if you only need new pistons, new valves, and a new head. But you're probably not lucky.

      --
      The masses are the crack whores of religion.
    3. Re:Timing by FrostyWheaton · · Score: 4, Informative

      But what happens if that timing belt goes?

      It depends....

      The timing belt/chain keeps the valves opening and closing in sync with the turning of the crankshaft. If that belt fails the valves will cease to move.

      In some (most?) enginges the valves do not travel past the highest point of travel of the piston at any time. In this case, all that will happen is the engine will cease working and need to have the timing belt/chain replaces.

      However if there is no clearance between the top of the piston's travel and the bottom of the valves travel (as in come higher performance engines) you will have catastrophic failure of some sort as the pistons collide with the valves. Repairs for this type of failure will be huge.

      To return to the topic: Failure of the timing belt in this engine would be very nasty. The rotating "piston" would collide directly with the auxilliary wheel most likely fusing the two together if not ejecting the smaller wheel from the engine. Either way, it would be niether pretty or repairable.

      --
      Comments should be like skirts. Short enough to keep your attention, but long enough to cover the subject
    4. Re:Timing by Rip!ey · · Score: 3, Informative

      Timing belt failures are bad on regular engines too.

      Not always. As a mechanic by trade, I can offer the following...

      It actually comes down to how they designed the engine. Generally, an overhead valve engine is either free-running, or it is not. If it is free running, then the pistons can rise to top dead center without contacting any valve which is fully open. This is, as already stated, by design. In this case, a cam belt breakage will still leave you stranded, but the cost of repair will be limited to the cost of a timing belt replacement. If an engine is not free running, then yes, repairs will be very costly indeed.

      In my experience, when a timing belt breaks it usually means the owner didn't replace it when they should have. It's amazing how small savings now can cost more in the long run.

  5. "Useless for one reason or another" by nusuth · · Score: 2, Interesting

    No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors. The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around. So it can only be replaced if an alternative is significantly better, while -to my knowledge- no alternative design is.

    --

    Gentlemen, you can't fight in here, this is the War Room!

  6. I'm taking the don'ts by Paradise+Pete · · Score: 5, Interesting
    Mr. Pekau is an experienced mechanical engineer....In addition to Mr. Pekau's work, which is well documented

    IANAE, but this is likely to be a crackpot/scam venture.

    The phrasing I've quoted above, which come from the web site, are big red flags. They're trying to pitch Pekau instead of the engine. Along the lines of "he's really smart and knows what he's doing, so of course his engine works." This is how scam after scam after scam gets pitched. "Ignore all the nay-sayers, because they just don't understand what our guy has done."

    The phrase "which is well-documented" is also a tip off. Nobody says that unless it's not quite true.

    1. Re:I'm taking the don'ts by JUSTONEMORELATTE · · Score: 3, Insightful

      IAAE, and while I have no basis from which to say "this is likely to be a scam" I can certainly say that the site does NOT give me any kind of confidence that the concept works.
      They have a prototype, but only one picture of it.
      They have a video of the prototype in some sort of testing facility, but the sound is intermittent, the video cuts from scene to scene for no apparent reason, and there isn't ever a shot OF THE ENGINE actually running. Think "alien autopsy" but not as credible.

      Tell you what, guys. If you've got a WORKING PROTOTYPE of a revolutionary (no pun intended) internal combustion engine, and if you've already applied for the patents, then why not spend an hour producing a decent video of your invention in action?
      As they say, extra-ordinary claims require extra-ordinary proof.

      --

  7. Useless because of technical hurdles by Spamalamadingdong · · Score: 4, Informative
    Rather than moderate, I decided to comment.
    No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors.
    Bull puckey. The choice of engine is at least somewhat independent of the choice of fuel; for instance, a spark-ignition piston engine will burn the same fuel as a spark-igniton Wankel, a diesel will burn anything that will ignite easily enough, and a Stirling or gas turbine can run on just about anything that burns, period. Fuels include:
    • light and medium petroleum distillates;
    • petroleum byproducts such as propane;
    • methane (fossil or biogenic);
    • vegetable oils and derivatives such as biodiesel;
    • heavy petroleum fractions;
    • wood, wood gas and charcoal;
    • coal.
    For any one of those fuels, I can cite an example of one of the above families of engines running on it. If an engine isn't being widely used, it's because it's difficult to manufacture or requires expensive materials. Right now we are using the least-expensive (and thus most cost-efficient) technology we've got, and that's the right thing to do.
    The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around.
    In a word, hogwash. There are a host of different engine designs around, and some of them have even achieved some presence in the marketplace. Examples:
    • Wankels
    • Stirlings
    • Gas turbines
    We don't use the Wankel because it has too much chamber surface area per unit displacement, causing heat losses to be greater than a piston engine and losing the efficiency race. We don't use Stirlings because they are external-combustion engines requiring very high temperatures to be efficient, and the materials for the hot-side heat exchangers are not cheap. We don't use gas turbines because they require (again) heat exchangers to be most efficient, and (for vehicles) nobody's come up with a design which isn't either too bulky or loses too much efficiency to leakage; for road vehicles, turbines remain the province of superchargers, not the main power producers.

    A lot of research money has been expended on these engines in the past. Superior technologies do win out, just as fuel injection has displaced carburetors from all US production cars. If you can come up with a way to beat the technical problems which prevent any one of these engines from being manufactured as cheaply as a piston engine while meeting the same efficiency, emissions, noise etc. requirements, the world will beat a path to your door.

  8. Yeah, but the physics isn't intuitive by Spamalamadingdong · · Score: 2, Interesting
    You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal...
    A navigational gyro table uses three gyroscopes as sensors; the actual rotation of the table to keep it fixed in space is done with motors, not torque from the gyros. If you applied any torque to the gyros, they would precess and wouldn't be pointing in the same direction any longer.

    The total gyroscopic moment of the wheels in the toroidal engine can be computed as the vector sum of the angular momenta of the two pieces. This isn't quite intuitive, but it's not rocket science either.

    What would happen if you mounted this engine in a car? Worse yet, and [sic] aeroplane?
    It's easy to answer this question, because it's been done. ;-) The WWI aircraft rotary engines were radials with the crankshaft mounted to the firewall and the propeller bolted to the block. The effect of the rotating mass was to make the aircraft yaw when pitched up or down, and pitch when yawed left or right. This coupling effect made some maneuvers easier than others, and thus more predictable for enemy pilots - I'm sure lots of Allied airmen died because the Germans knew what to expect, and thus where to shoot.
    If the mass/speed of the wheels is high, then the entire engine will not want to rotate in any direction. Forcing it would cause very high bearing forces and a torque that would try to rip the two disks apart.
    Not a big issue. The real problem is torque on the vehicle, particularly on slippery surfaces when going over a sharp hump. This can be remedied by lightening the rotating parts.

    The real issue is that this engine probably can't be manufactured to the required tolerances (especially over temperature), and its large surface areas will probably keep its thermal efficiency lower than piston engines. This puts its claims well toward the "scam" category

  9. nice theory, and real world snake oil by Anonymous Coward · · Score: 2, Interesting

    the problem is always pressure seals, and take a look at what would be needed for the 'flywheel' on this one. wake me after they've dealt with that, and i expect it'll be some years, if ever.

    the wankel worked, btw. it just didn't turn out to be much more efficient because the piston-crank method is so refined. it was more of a marketing disaster because mazda made them a little too cheaply after a big PR campaign. they had to remove it from their sedan line but could keep in their sports car because those customers read a little more.

    and it's very hard to think of a simpler or more efficient seal than the piston ring & cylinder combination.

    the compression rings [there's a few others doing things like oil] are very like split ring washers, and expand to meet the cylinder wall. in the piston they're still sitting in the ledge of their groove for support, and the pressure holds them tight against it. but they're free to rotate around the piston, so you get even wear between them, the cylinder walls, and their grooves. and because they expand to contact, they can take an amount of wear over time before they're not reaching the cylinder walls effeciently.

    you'll have to at least match that before you can begin to test if this 'new' design is any more efficent.

    and quotes for 'new' because they are indeed hundreds of really interesting concepts from the last century. many were successful in fields other than automotive. worth geeking out and digging into the history. [turbines are well known. whittle was looking at turbo assited piston engines and realized with a bit of work you could throw away the 'engine'. brilliant rotarty solution.]

    oh, and a note for /. editors: guys, there's 'brilliant new combustion engine' designs all the time, and they never go anywhere. don't touch these articles unless they get real backing. you're outside your expertise and sliding us towards the worst of Popular Science. no offense; i know you don't know.

  10. The main problem... by Muerte23 · · Score: 3, Interesting
    Is the precise timing required by the whole system. You see the vertical wheel with the notch? That notch has to pass the little wings on the rotor exactly on two sliding surfaces.

    Those tight fit parts that absolutely fly by each other have to meet, slide, and keep a pretty good seal. Each time the timing chain is a little off, say to increase or decrease in power, they will miss a little, bonk, and get worn. Hot exhaust gasses slipping through will probably cause preignition in the little transfer tube. Nasty.

    Also notice how much physical distance the compression arms of the rotor have to move each cycle. Can you imagine the heat from friction and the lubrication required? And the kinds of seals that you would need? I guess you could get decent lubrication by using the rotor as some sort of centrifugal oil pump, but still the wear would be nasty.

    Consider as well that it's basically a 2 cylinder 4-stroke engine. It's gotta be a pretty good size and run at a pretty high RPM to get enough power to be really useful.

    Don't count on this one.

  11. Not a throwback by Noel · · Score: 2, Informative

    Nope. Read the white paper. It describes the compression and expansion clearly. Here's the process:

    1. The perpendicular rotary valve closes off the torus ahead of the piston
    2. The intake charge is compressed into a combustion chamber, which is outside of the torus
    3. Another (rotary? solenoid?) valve closes the intake port of the combustion chamber
    4. The perpendicular valve opens to allow the piston to pass
    5. The fuel is injected into the combustion chamber and ignited
    6. After the piston is past the perpendicular valve, the valve closes again
    7. A valve (perhaps the same rotary valve as the intake port valve?) opens the exhaust port of the combustion chamber
    8. The burning charge expands between the closed perpendicular valve and the back face of the piston
    9. exhaust, intake, repeat

    Advantages:

    • Since the piston does not form part of the combustion chamber, there is much more freedom in designing the combustion chamber for efficiency -- lower surface/volume ratio (unlike a Wankel) and few crevices that trap unburned charge
    • The compression ratio, and perhaps the displacement, could be varied by changing the port/valve timing
    • Assymetrical compression/expansion ratios are easy -- a larger expansion ratio could provide better efficiency
    • The external combustion chamber allows better handling of the heat issues -- e.g., the piston is not exposed to the primary flame front; cooling can be uniform around the chamber
    • The external combustion chamber could be made replacable, so that improvements in chamber design can be easily retrofitted on earlier engines
    • Fewer intake and exhaust ports could make underhood plumbing easier
    • Fewer spark plugs could allow use of more expensive technologies for similar costs
    • Needs very little mass in the flywheel, since there is only uniform rotary motion -- that gives quicker engine response and acceleration

    Disadvantages:

    • The valve system is critical. Historically, nothing has worked better than the good old poppet valve for sealing a combustion chamber. It might take a while for the sealing to be worked out properly, just like it did with the Wankel -- the early engines had to have their tip seals replaced way too often.
    • It took decades of experience to design our current highly efficient piston-based combustion chambers. It might be a while before optimal designs are developed for this separate combustion chamber. OTOH, even sub-optimal designs might be better than piston-based designs
    • Ideal positioning of the engine package (with a vertical axis to the torus) would mean an additional gear set to convert the output to a horizontal axis so that it can fit into the current automobile designs. OTOH, a vertical axis would cause some interesting torque reactions on the automobile -- accelerating hard tries to rotate the car around the engine's axis.

    Overall, this is one of the more promising alternative designs that I have seen.