Flaming Cellphones
phorm writes "Many of us have heard the urban legend of cellphones causing fires at the gas pump, but how about the hazards of replacement batteries? Reuters is carrying a story about a woman whose cellphone burst into flame, causing her superficial burn injuries. According to Nokia, the problem has occured before, and is related to non-brand replacement batteries. For various reasons, these batteries may overheat and catch fire, or even explode! So far I haven't found much info on whether this has happened with other brands of phone, though I do know that my little flip-phone gets very hot when running in analog mode. Perhaps some slashdot readers have had a similar experience?"
From a Dutch article*
A spokeswoman for Siemens said a GSM (cellphone) of the Siemens brand exploded last year in Germany. It concerned a phone that was placed in a carkit. During recharging, the phone had overheated and exploded. Nobody was injured in that incident. The user of the phone had bought the battery at a fleamarket.
* http://nu.nl/news.jsp?n=193292&c=51
Many LiOn batteries include built in gas gauging and over current protection. This costs about $1 in parts. Dallas makes some of the gas gauging parts -- DS2438 for instance. The gas gauging component is connected to the telephone via a 1 wire + ground interface. The overcurrent protection circuit is entirely internal. If the clone vendor wanted to save several nickels they could leave out the overcurrent chip and nobody would be the wiser until the battery shorts out.
The reason the overcurrent protection is built in is because Lithium Ion batteries will reach the flash temperature of plastic if current is drawn from them too fast.
So... don't rip the plastic off the pack and short them out except by remote control.
Thankyou.
.. Blub falls right in the middle of the abstractness continuum. -- Paul Graham