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New Metal That's Full of Holes

anoopsinha writes "Wired reports: 'Caltech researchers have made a metallic glass-based foam that is stronger than traditional metal alloys, providing industry with a revolutionary lightweight material.' Currently the applications envisioned for metallic foams are in automobile and aircraft crumple zones, which absorb the impact of collisions, and in artificial bone. Some imagine using the foam to create structures in space."

27 of 75 comments (clear)

  1. Ouch... by EABird · · Score: 4, Funny

    Aircraft crumple zones....

    That can't be good

  2. bubbloy? by jguevin · · Score: 3, Funny

    At first I thought the "dept." was unnecessarily pessimistic, but the name "bubbloy" alone is enough to doom this stuff.

    1. Re:bubbloy? by Theresa+Bean · · Score: 5, Funny

      I thought the name was cute.:-p

      But they'll have to come up with a really catchy "space-agey" name to market it to the general public. The idea of a commercial VO saying "The new BMW 7-series, now with BUBBLOY!" makes me giggle a little bit.

      --




      There are 10 kinds of people: those who understand binary, and those who don't.
  3. One Step . . . by Dausha · · Score: 3, Funny

    So, we are one step closer to transparent aluminum, aren't we?

    --
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    1. Re:One Step . . . by KDan · · Score: 4, Funny

      Just keep on going in this direction, increase the bubble/metal ratio and soon we'll have transparent aluminium which looks like air, feels like air, and has the structural strength of air! Think of all the applications!!!

      Daniel

      --
      Carpe Diem
    2. Re:One Step . . . by zangdesign · · Score: 4, Funny

      I spent the whole morning talking into my mouse, trying to convince my computer to display the formula, but alas ...

      I'm stuck with this quaint keyboard thing.

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    3. Re:One Step . . . by JWSmythe · · Score: 2, Funny

      Scotty: "Hello Computer.. Computer??"

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  4. foam steel by dpilot · · Score: 5, Interesting

    In my high school years, (early 70s) my dream was to set up an orbiting factory making foam steel, flat (radial gradient density glass) lenses, and hollow ball bearings. Of course bubbloy apparently doesn't need to be manufactured in zero G, and my (or anyone else's) factory isn't up there.

    IIWIC, (If I Were In Charge) I'd declare a tax holiday on 50+ mile content in order to promote greater space access. I might exclude satellite communications relays, since that industry is already well developed and I'm trying to foster new development. OTOH maybe not, since more development opportunities might arise.

    --
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  5. Not as cool as Aerogel by Tom7 · · Score: 5, Interesting

    Aerogel is 99.8% holes. Check out the photos of a thin sheet insulating crayons from a blowtorch!

    1. Re:Not as cool as Aerogel by blahlemon · · Score: 2, Funny
      That stuff looks like urinal cakes...

      mmmm, urinal cake.

      --
      It take more faith to believe in evolution than it takes to believe in God
    2. Re:Not as cool as Aerogel by dpilot · · Score: 2, Informative

      An early adult dream, as opposed to the late childhood dream of an orbiting factory, was to build a woodstove lined with shuttle tiles. The idea was to preheat incoming air and burn with very little heat loss other than deliberate extraction. That would allow the firebox to stay at the right temperature for clean burning, even at low burn rates.

      Anyway, shuttle tiles aren't cheap, and it isn't just because they're on the shuttle built to government specifications. Shuttle tile material is expensive to fabricate, and I've heard indications that it's really not a very nice thing to have around. Not quite like asbestos, but in that general direction.

      Before picking up a piece of aerogel, I'd like to hear more about its biological properties. I can easily see bits and pieces flaking off and floating through the air, to be inhaled or ingested.

      --
      The living have better things to do than to continue hating the dead.
    3. Re:Not as cool as Aerogel by snake_dad · · Score: 4, Informative
      For those that only looked at the pretty pictures: Aerogel is used in the Stardust spacecraft, that is at this very moment collecting spacedust. On january 2nd 2004 it will fly past the comet Wild-2, and collect particles from the comet. And in 2006 the spacecraft will return to earth to bring back the samples.

      And this is only one of the spectacular things that NASA is doing next year. There is also the Mars rovers mission, Cassini-Huyghens will arive at Saturn, and (hopefully) the Shuttle will fly again..

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    4. Re:Not as cool as Aerogel by M1FCJ · · Score: 3, Interesting
      Everything can be cheap as hell as long as it is manufactured in large enough quantitites.

      IC's are not easy things to produce but they are cheap enough to put in anything, including 50p digital watches.

      The shuttle tiles aren't cheap because they are not manufactured in a line, in huge quantities. Once you start producing in those quantities, you tend to solve any problem you encounter. Soon enough the initial cost is so low compared to the quantities you manufacture, the total cost of an individual product gets dirt cheap. At this stage the only thing that limits the price is profitibility.

      There are quite a lot of hard-to-produce technologies in large quantities. Lasers deemed to be impossible and very expensive to generate for a long time. When I was a child the articles I read were referring to rubies! Now I have CD-ROM players/writers all around me using miliwatt lasers. Coool!

      Not only that, a CPU is not easy to design, not easy to produce but I can still buy a fast enough Athlon under 50 pounds.

      Total material cost of a typical car is 50 pounds for the metal, 200 pounds for the energy spent. The average cost of a new car in England is around 10k pounds.

      It's all about market drive.

    5. Re:Not as cool as Aerogel by Zerth · · Score: 2, Informative

      Well, it's made out of silica, so silicosis is a bit of an issue, but it rarely makes it to your lungs because most forms of aerogel suck up liquid like, well, a sponge and any particles the right size to shred lung usually sucks up enough water to keep it from floating into your lungs.

      Ingestionwise, I don't know offhand of anyone who's had a problem with it, other than maybe making them thirsty.

  6. Metal that's full of holes? by vasqzr · · Score: 5, Funny


    Nobody told me Microsoft opened a steel mill?

  7. Robin says: by Shiblon · · Score: 2, Funny

    "Holy rusted metal, Batman!"

    Never was it more appropriate.

  8. Liquidmetal?!?! Awesome! by MarkGriz · · Score: 3, Interesting

    Indeed, bubbloy will be part of the product line of Liquidmetal Technologies, which is famous for adding spring to golf clubs and tennis rackets, but also develops material

    --
    Beauty is in the eye of the beerholder.
  9. Re:Liquidmetal?!?! Awesome! by MarkGriz · · Score: 2, Funny

    (oops...screwed up the post...stupid enter key)

    From the Wired article:

    "Indeed, bubbloy will be part of the product line of Liquidmetal Technologies, which is famous for adding spring to golf clubs and tennis rackets, but also develops material"

    So, when can we expect to see the T-1000 added to their product line?

    --
    Beauty is in the eye of the beerholder.
  10. Name for the metal by MobyDisk · · Score: 5, Funny

    Researchers are debating over the name for this new metal. Currently, the top two contenders are "Mithril" and "Adamantium" :-)

  11. I, for one... by mraymer · · Score: 3, Funny

    ...welcome our repetitive "can this be used to make a space elevator?" posts.

    --

    "To confine our attention to terrestrial matters would be to limit the human spirit." -Stephen Hawking

  12. where'd the idea come from? by MSG · · Score: 2, Funny

    Does this mean that scientists are starting to understand the materials they collected at Roswell?

  13. Artificial bones? by Enrico+Pulatzo · · Score: 2, Funny

    Keep that crap away from me, bub.

  14. He had a mind... by cybermace5 · · Score: 4, Funny

    ...like a steel sponge.

    (source: the hilarious "Use Bizarre Metaphors" idea at the Halfbakery)

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    ...
  15. Reason #984 not to trust a Slashdot editor's blurb by The_Laughing_God · · Score: 5, Informative

    The blurb Timothy posted (or approved and passed on) said: "Currently the applications envisioned for metallic foams are in automobile and aircraft crumple zones, which absorb the impact of collisions..."

    This sentence is taken from the article, but refers to the old-style metal foams, which have been tested for decades, NOT the 'glassy' metal foam discussed in the article. Most of the article explains why the new glassy foam is different from the old ones, and lists properties, like rigidity and high elastic energy return, which make it specifically unsuited for use in crumple zones. The article itself says:

    "Given the bounce bubbloy would have off a wall or tree, Veazey said it might not be suitable by itself as a crumple zone."

    Hitting a wall and bouncing creates up to twice the change in momentum, and potential for damage to humans, as a 'hit and stick impact' (e.g. wrapping your car around a tree or hitting the concrete after a 100 story fall). The impact would admittedly be mitigated by being spread out over several milliseconds vs. nearly instanteous, but "high elastic energy RETURN" is the opposite of an "energy ABSORBING crumple zone".

    Similarly, a high rigidity, high energy return, bone replacement would place an extreme stress on its anchors and surrounding real bone. You want a material that absorbs energy as it flexes, rather than returning is as a one-two punch (initial impact and then sharp recoil in the opposite direction) The energy absorbed by the flexing of a good bone substitute should be released as heat (it takes a lot of kinetic energy to make rather little heat) instead of crumpling [mechanical deformation] like a Mercedes front end.

    This glassy metallic foam has many potentially interesting applications. It's a shame that the blurb picked up on two applications where the old foams look more promising than the topic of the article

  16. Did anyone else read this and "hear" ... by Dave21212 · · Score: 2, Funny


    Did anyone else read this and "hear" the name of this material as
    BUBBLE BOY ???

    (Episode 47): Jerry is spotted at a restaurant and asked to visit a boy who lives inside a plastic bubble. Jerry, Elaine, George, and his girlfriend, Susan, are supposed to spend the weekend at Susan's father's cabin. Since the cabin is near the boy's home, Jerry agrees to stop by. Arriving early, George quarrels with the bubbleboy while playing Trivia Pursuit, almost killing him. Kramer and Jerry's girlfriend go swimming near the cabin while they wait for the others. He leaves a cigar burning that sets the cabin on fire. Air Date: 10/7/92

    I guess I spend too much time playing with this stuff...

    --
    "Whoever would overthrow the liberty of a nation must begin by subduing the freeness of speech."--Benjamin Franklin
  17. Closed cell foam in a vacuum by PhilHibbs · · Score: 3, Interesting

    With a closed-cell foam, I'd imagine that air pressue becomes relevant. If the cells are full of air, what would exposing it to vacuum do? Likewise, if it's manufactured in a vacuum, would the cells be empty, or would they contain gasses that are a by-product of the manufacturing process? "Make it in the medium that it is to be used" is an obvious answer, but what if it's used to make the walls of a space structure? The outer cells would be exposed to vacuum, the inner cells to atmospheric pressure.

  18. did she also... by emilng · · Score: 3, Funny

    throw away your best porno mag