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Ethanol to Hydrogen Reactor Developed

guacamolefoo writes "CNN reports that researchers at the University of Minnesota have developed a small (2 ft. high) hydrogen reactor that turns ethanol into hydrogen and then uses a fuel cell to turn the hydrogen into electricity. It notably does not use fossil fuels in the process. I knew that liquor would save us all some day."

29 of 839 comments (clear)

  1. Honesht Offishur by ackthpt · · Score: 5, Funny

    Foster Brooks takes a drive: "Honesht Offishur, I washunt drinking, I hadda shiphon shom gash *hic*"

    --

    A feeling of having made the same mistake before: Deja Foobar
  2. Hmm by Anonymous Coward · · Score: 5, Funny

    My dad has one of these apparatus, but it works the other way. It's about 8ft tall and converts hydrogen (and some other chemicals) TO ethanol

    1. Re:Hmm by wwest4 · · Score: 5, Funny

      My dad has one of these apparatus, but it works the other way. It's about 8ft tall and converts hydrogen (and some other chemicals) TO ethanol

      My dad is about 6 feet tall and converts ethanol to methane.

  3. More efficient by Lord+Grey · · Score: 5, Informative
    A short press release that contains a bit more information about how this works can be found here, on the Institute of Physics web site.

    One item of interest is that this new technique converts ethanol to hydrogen at a 60% efficiency rate, compared to the 20% efficiency rate with current technology.

    --
    // Beyond Here Lie Dragons
  4. OB Simpsons quote by bugnuts · · Score: 5, Funny

    Homer: "one for you" [fills tank]
    Homer: "one for me" [fills mouth]

  5. Re:Is this better/more efficient.. by saderax · · Score: 5, Informative

    The IOP web site here claims that ethanol to electricity is 3x more efficient than ethanol for powering vehicle engines.

  6. Re:Making ethanol uses fossil fuels by pla · · Score: 5, Insightful

    Ethanol takes energy to make. Lots of energy, possibly more than it contains. That energy comes from fossil fuels.

    No.

    Our current industrial-ag model of crop production consumes quite a lot of fossil fuels. That does not mean the same thing as "growing corn and converting it to ethanol requires fossil fuels".

    Producing ethanol requires nothing more than the sun, some corn, and bacteria. Yes, you'll notice that list includes an energy source, but not "oil".


    Using Ethanol as a fuel is mostly a way to funnel money to Corn Belt farmers.

    To that extent, I will agree with you, because we do use an industrial-ag model of crop production. We don't need to, though.

  7. Re:Making ethanol uses fossil fuels by DaHat · · Score: 5, Funny

    As a resident of the great state of South Dakota who has an hour commute each day through corn fields... I thank you for your federal tax dollars, not just for the corn, but also for the highways... bowahahahaha!

  8. $1 of profit of Ethanol maker costs Taxpayer $30 by so+sue+mee · · Score: 5, Informative

    Ever noticed how most foods and drinks are sweetened with "high fructose corn syrup", rather than the simpler "sugar", and thought it was a bit odd? I'd always just assumed that it was to disguise the ingredient, but that seemed pointless given the nutritional listing of sugar content. Apparently the resolution is that the US government mandates a price for sugar which is about twice the global one. It does not mandate such a price for corn syrup, so corn syrup is cheaper. The major manufacturer of corn syrup (Archer Daniels Midland) "donates" generously to both parties to ensure the continuation of this policy.

    (ADM also runs a mammoth ethanol boondoggle based on government subsidies. Every dollar of profits earned by their corn sweetener operation costs consumers ~10$, every dollar earned by their ethanol operation costs taxpayers ~$30.) (ADM also runs a mammoth ethanol boondoggle based on government subsidies. Every dollar of profits earned by their corn sweetener operation costs consumers ~10$, every dollar earned by their ethanol operation costs taxpayers ~$30.)

  9. Re:Making ethanol uses fossil fuels by bugnuts · · Score: 5, Informative

    I call bullshit.

    It's true that energy is required to make ethanol, but the most of that energy is bioenergy from the yeast, converting the starch to ethanol + C02. The starch must be heated before it can be converted (gelatinized), and there is some energy required for that but typically done simply from the heat of crushing the corn.

    The bulk would be the distilling process, but you could EASILY create a solar distillery or gelatinizing process, too, which is where the bulk of any added energy comes from.

    Point is, you can be as inefficient as you like and claim that it's some corn cartel. But I'm not pulling out my tinfoil hat just yet.

    As an aside, it's fairly trivial to get a BATF license to distill for fuel.

  10. Re:Corn ain't free! by vaguelyamused · · Score: 5, Insightful
    It also takes lots of fossil fuels to remove more fossil fuels from underground. We don't have to ship corn from Alaska, Venezuela and Saudi Arabia. Moving and placing oil rigs and driling equipmen, laying pipelines and fueling supertankers has got to be more fuel intesive than plowing, planting and fertilizing a field.

    How many gallons of oil does it take to put a gallon of gasoline in your tank. And remember one gallon of oil does not equal one gallon of gasoline.

    Also, if you are going to be paying money to fuel your car would you rather pay it to American farmers and corporations or foreign oil barons and corporations.

    --
    STOP ROCK VIDEO
  11. Re:Making ethanol uses fossil fuels by mattdm · · Score: 5, Insightful

    Please tell me how you will plow your farm, plant your corn, harvest it, process it and transport it to the ethanol plant, what you'll make your fertilizer from and how you'll get your ethanol to your hydrogen plant all without using any fossil fuels...

    Using the hydrogen of course. Duh.

  12. Read the fine print by brokeninside · · Score: 5, Informative
    It takes about 30% more energy to produce a gallon of ethanol that one gets out of burning that same gallon of ethanol. Therefore, each gallon of ethanol pumpled into a car and burnt for energy represents a net energy loss.

    But there are two considerations to make here that are not part of the above statement:

    1. Converting surplus and/or waste products into ethanol would not have the same drawback. Only the energy spent in the actual conversion to ethanol (and not the manufacture of) the base products turned into ethanol would need to be considered.
    2. Converting ethanol into hydrogen and then burning the hydrogen may be far more efficient than burning ethanol. If so, it is possible that each gallon of ethanol represents a net gain of energy.
  13. Re:Making ethanol uses fossil fuels by Dirtside · · Score: 5, Insightful

    Actually, all fuels take more energy to produce than they contain -- thanks to the same Second Law of Thermodynamics that Uncle Cecil seems to misunderstand at the end of the linked article. (Don't get me wrong, I like Cecil, but I think he made a little mistake.) Anything that produced more energy than was put into it would violate the Second Law.

    You might respond to this by saying, "But it takes less energy to get oil out of the ground than that oil eventually produces when burned!" Well, not exactly. The energy that went into making that oil was expended millions of years ago, and it all started as solar energy that was converted into plant and animal matter by the appropriate biological processes. Not really any different than the ethanol produced by plants that are grown with solar energy.

    It's just that those hundreds of millions of years produced a large reserve of oil, so that the energy expended in finding it, drilling it, refining it, and transporting it is less than the amount of energy we get out of it -- but the total amount of energy that's gone into getting the oil into a usable form *is* still greater than the amount that's produced when it burns.

    The amount of oil available on our planet is finite. There's still plenty of debate about how much is left, but there's never been any indication that more oil is being produced inside the planet, at least not at a rate that's anywhere near what we use it at. Which means we are going to eventually need alternative fuels. (Assuming our rate of consumption doesn't decrease drastically.) That might be 10, 20, 50, 500 years in the future, but it *will* happen.

    All that said, there's also no reason why we have to use fossil fuels to produce ethanol. It's just that fossil fuels are currently the cheapest energy source. That won't remain true forever: the cost of all renewable sources will only ever decrease, as technology improves.

    --
    "Destroy science and religion. Science would re-emerge exactly the same; but not religion." - Penn Jillette, paraphrased
  14. Re:Making ethanol uses fossil fuels by plover · · Score: 5, Insightful
    Ethanol takes energy to make. Lots of energy, possibly more than it contains

    This is true only with respect to burning ethanol as a fuel in an internal combustion engine. This statement does not appear take into account the difference between an internal combustion engine and the conversion of ethanol to hydrogen to electricty to motive power.

    You also are ignoring the fact that the ethanol can be produced using ethanol based energy. The tractor power, the distillation, the factory incidentals, the distribution, all of that energy could be provided by ethanol. That it isn't produced that way yet is due in large part to the lack of a widely available efficient ethanol conversion process.

    The "hydrogen-based energy economy" has been hampered by the fact that hydrogen is not as easy to deliver as gasoline. However, ethanol is exactly as easy to deliver as gasoline, and the infrastruture already exists to do so. The problems with converting methanol or ethanol to hydrogen for fuel cells (the expense of the platinum catalysts) has been one of the final roadblocks to widespread adoption of fuel cell powered vehicles.

    Crying "corn belt subsidy" before the technology even sees the light of day is counter-productive. Yes, some people are going to get filthy rich off of whatever fuel supplants oil. Unethical people will make financially-motivated decisions to use a "dirty" process and release lots of pollution. There will be more crooked deals with more crooked politicians, there will be kickbacks and porkbarrels the likes of which will relegate Haliburton and Cheney to the junior varsity level. Some oil industry barons will be ruined, many oil industry workers will lose their jobs, and the world will be changed. But it needs to change. The new direction may or may not be ethanol, but it can't remain fossil fuel based forever. And we need to explore those alternatives now.

    --
    John
  15. Re:Making ethanol uses fossil fuels by slinkp · · Score: 5, Insightful
    You misunderstand. The technology under discussion does not involve burning ethanol at all. They are extracting hydrogen from "wet" ethanol which is a lot easier to produce than the purified ethanol required for burning.

    I don't claim to know whether this is a net gain when all energy costs and byproducts (chiefly carbon dioxide) are taken into account, but don't dismiss the idea out of hand by spuriously equating it to the burning of purified ethanol.

    Here's an article with a bit more information.. I found this link elsewhere in this discussion.

  16. please... by *weasel · · Score: 5, Insightful

    As if no-one had ever used a C compiler to compile their original New-Language compiler, and then threw the C away entirely.

    the shift here is from using fossil fuels that take many years of pressure and heat to create, and mostly lie across oceans - to a fuel source that only takes bacteria, the sun, and a few weeks to create, and can be produced in abundance locally.

    if /nothing/ else - the energy independence is a huge step forward.

    and the numbers for ethanol creation are referring to -engine-grade-ethanol- which must be (expensively) purified. the ethanol source for the reactor in question -doesn't-.

    not to mention that the IOP article says that this ethanol->hydrogen reactor is 3x as efficient as an ethanol engine directly.

    --
    // "Can't clowns and pirates just -try- to get along?"
  17. Re:Making ethanol uses fossil fuels by mediahacker · · Score: 5, Insightful

    First of all, it's Yeast and not bacteria.
    (I'm a homebrewer going commercial)

    Yeast will at best get a corn mash up to about 20% ABV (Alcohol by Volume) To get this any higher, you need to distill it which requires lots and lots of heat (look up the specific heat of water and remember that 80% of your mother liquor is water).

    In addition to the alcohol, there are lots of other chemicals - I don't know but I would be pretty sure that some of them would need to be removed or they would corrupt the chemical reactions. I would not be surprised if this reactor didn't require a pretty pure ethanol.

    Finally, given the poor efficiency of fuel-cells, you might be better off just burning the ethanol in a micro-turbine. These will run on anything and have nice numbers.

  18. Re:Not now..... by Cybrr · · Score: 5, Funny

    I propose hemp as less maintenance intensive crop to produce fuel.

    --
    Why did GEAR crush RDP?
  19. Re:Making ethanol uses fossil fuels by drew · · Score: 5, Interesting

    I don't think the parent poster was refering to the amount of energy that is required for the distillation process. The point is that predominant agricultural methods, at least in this country, are very heavy in fossil fuel usage. Sure, the sun provides the energy to get the corn to grow, but have you ever seen the size of the tractors that they use to plant the fields, fertilize the fields, harvest the corn, etc. If you actually do the math, chances are that more energy in the form of fossil fuels is expended to get a ton of corn to a food processing plant than even exists in the corn. Even if none of that energy is lost in the distillation process, and even if the distillation was performed entirely using solar power, the ethanol you'd end up with would probably have less energy content than the fossil fuels used up by all of the vehicles used to grow and transport the corn.

    In short, our current agricultural methods would have to be drastically overhauled in order for corn to be truly viable as a source of anything other than food.

    --
    If I don't put anything here, will anyone recognize me anymore?
  20. Re:Ethanol production? by Fnkmaster · · Score: 5, Informative
    Depends. The nice thing is there are lots of readily available technologies to make ethanol, thanks to its many industrial and... other uses. Generally people argue that ethanol is a terrible source of energy because they look at ethanol production from corn in the midwest United States as a model - which is a very silly and inefficient way to make ethanol since growing and harvesting corn is quite costly in energy usage. However, this method is heavily subsidized by the government in the US making it vaguely economically plausible when you account for all the government intervention. There are however economically feasible methods of producing ethanol that don't involve corn growing or harvesting at all - broadly speaking, "bioethanol" refers to ethanol produced from cellulose-laden materials, which are pretty universally available and mighty cheap since they aren't generally very good at feeding humans and they tend to grow without much irrigation or human intervention needed. Not to mention all the wood chips, grass clippings, cardboard, corn husks/stover, and other "waste" sources of cellulose out there in the US. Either way you do it, though, the key step of ethanol production step is fermentation, which still relies on yeast colonies.


    But the real trick is reducing the costs of processing cellulose to ethanol to make it competitive with processing glucose from corn (which is more easily broken down) into ethanol. This is trivial when you eliminate all the subsidies, it's just a bit harder when you consider the heavy corn ethanol subsidies. However, companies like Iogen have been producing much more efficient techniques such as enzymatic hydrolysis for breaking down cellulose into an easily fermentable form - which they goes into the yeast fermentation process. The technology is already being deployed at modest scale factories.


    So the answer is that yes, yeast do the fermentation. And to make fossil fuel-free, net energy positive ethanol, you just add some weak acid or strong enzymes to the mix earlier on to make sugars that are more easily fermented. As for carbon emissions (as CO2 or otherwise), which you mention, ethanol from cellulose "consumes" as much carbon in the growing plants as it releases when combusted, and in that sense it is both renewable and net-carbon-neutral to the environment. So does ethanol from corn, though the fact that the overall energy production is negative in that case means that the energy deficit has to be made up, generally by burning fossil fuels to generate energy for growing and havesting corn.


    Which brings us back to many people complaining here on Slashdot that ethanol is bad for the environment. They just don't understand that ethanol != corn ethanol.

  21. Re:Not now..... by cotodoso · · Score: 5, Insightful

    Yes, now the ethanol is ultimately dependent on fossil fuel machines. This development, though, makes it possible to change that, so that eventually, the diesel machines can be changed over to hydrogen-fuel-cell machines. Currently, one of the major obstacles to switching over to a hydrogen economy has been the high cost of getting hydrogen, with the cheapest source being natural gas. This has the potential to change that.

    cotodoso

  22. Re:Making ethanol uses fossil fuels by rw2 · · Score: 5, Informative

    Growing all that corn also takes a Lot of Water. more water than rain.

    I grow corn in wisconsin and am very surprised to learn that it takes more water than rain. We, for reasons of topology, don't irrigate and our corn and still grow 125-150 bushel corn.

    In short, the parent should be modded -1 overgeneralized.

  23. Re:Not now..... by AKAImBatman · · Score: 5, Informative

    Using power from our very own stellar fusion reactor located at a convenient approximate 18 light minutes, is much cleaner.

    That's 8 light minutes, and there are no solar panels yet that are efficient enough to drive a car, much less a tractor. Have you taken a look at how many watts it takes just to get one horsepower? You'd need a small nuclear reactor to produce enough watts to get the 450 horsepower of a tractor! (A 335 Kilowatt reactor to be exact.) Not to mention the number of batteries it would take to keep a tractor running at night.

    Solar power is a niche market. It has its uses, but general power generation is not one of them.

  24. Corn is not the best feedstock-sugar cane is by PseudononymousCoward · · Score: 5, Informative

    If ethanol is actually to play an increasing role in the energy needs of the first world (or the US specifically), it will not come from corn, it will be a result of the refining of sugar cane in Latin & South America & the Caribbean. Sugar cane has a much higher energy level and is much easier to convert to ethanol.

    Quick quiz: which nation is the largest producer of ethanol, and what is its feedstock?

    And as long as we are injecting facts into this discussion (yes, I'm new here...), while corn production does require lots of water, less than a third of US corn production is irrigated.

    And finally, as for all of the "Does producing ethanol require more energy than it uses" discussion, the real question is whether ethanol is an efficient mechanism to capture solar energy and store it in chemical form. The evidence is mixed. The professor at Cornell who is frequently cited is David Pimentel, an entymologist. According to those who specialize in energy, the conclusion for corn-based ethanol is much, much more nuanced. Newer processing plants (those built in the last 3 years) fed by farmers using appropriate nitrogen application techniques are energy-positive. But there are many legacy plants (as well as legacy farmers). Again, in the long-term, the cost of conversion & transport from warmer climes is actually more relevant, though.

    And yes, by the way, IAAAE (I am an agricultural economist). In fact, IAAGE (I am a grains economist for a Big Ten University)

    Answer: Brazil, sugar cane.

  25. Re:$1 of profit of Ethanol maker costs Taxpayer $3 by danharan · · Score: 5, Funny

    Wow. A Cato Institute article that quotes a Mother Jones reporter. Politics sure does make for strange bedfellows...

    --
    Information: "I want to be anthropomorphized"
  26. Making Ethanol can be cheap! Read how here! PLEASE by PourYourselfSomeTea · · Score: 5, Interesting

    Just think about it folks. Why is oil so cheap (compared to its energy cost) to harvest right now? Because there's a century of infrastructure built around its harvest. There are researchers making things more efficient, oil wells galore, efficient refineries, and why? Because we put a whole bunch of money and time into the research of it.

    The total cost of delivery of a single gallon of gasoline is still quite high. It has to be mined, shipped to refineries (which uses oil!) refined in several stages (also uses oil), then shipped in individual semi-trucks (also uses oil) to get to it's final destination, which is for the most part a huge network of individual mom-and-pop owned gas stations. In addition to this, tankers fall over, refineries produce the occasional bad batch, pipelines break and need repair (oh boy, how about those SUVs needed to get to the point the pipeline broke in alaska), there are oil spills in Alaska, oil tanker ships. All these indirectly use oil to harvest oil.

    As opposed to the infrastructure surrounding ethanol -- a fledgeling (no, I don't mean ADM) industry with some government and corporate funding and only 30 years of poorly funded research backing it. In 100 years, where will we be with this? One really darned great thing about grain alcohol, is that nearly every place in the non-desert world is suitable for growing some kind of grain that can be changed. Sugar cane, barley, hops, corn, rice. All can be turned into alcohol organically, with yeast, and the varieties of each can be grown in nearly every clime in the world, as opposed to having to be mined and distributed on the hub-and-spoke system. Locally managed stills can make enough ethanol to power entire towns for the most part, with a surplus. Believe me, we know the volume homemade, illegal, inefficient, made-by-the-village-drunk 'stills can produce in Arkansas and Tennessee. How about efficient stills made by corporations with the money to put into the research of draining every last drop out of the infrastructure they create? No long, hazardous shipping across outdated hub-and-spoke shipping lines. Fine-grained (no pun intended) distributed, low cost production facilities are a much better way of creating electricity and vehicle fuel.

    The really great thing is that all these grains don't /NEED/ a ton of upkeep to grow, we just do a ton of upkeep to keep it edible. No one gives a sweet damn if the corn they use to power their vehicle was infested with ergot or weevils or blight, or little green bugs. It's all hydrogen in the end.

    This can be the key, folks. This can avert the disaster heading our way once oil becomes expensive to mine. We just have to put the money in now while we can.

  27. Re:Making ethanol uses fossil fuels by rw2 · · Score: 5, Informative

    I assume you mean 125-150 bushels per acre?

    Yes. In the vernacular "100 bushel corn" is 100 per acre.

    Not being of an agricultural bent, I don't know if this is a realistic yield or not.

    For my area it is a good yield. I suppose some people might go as low as 80-100, but they aren't making anything at that. Really pro farmers on really good soil might go 175 or even 200 if the weather works with them.

    Is this measured on the cob or off?

    Off.

    For each bushel, how much waste (stalks & cobs, etc) is produced?

    A ton. Perhaps literally.

    Would burning 150 bushels' worth of (sun-dried) waste produce enough heat to distil 150 bushels' worth of mash?

    Dunno. But it may not be the right question anyway. It may well be better to cut the corn like you would for silage and use the entire plant for mash, then use the increased energy production to heat to mix. I'm just speculating though, I haven't fact one to back up that guess.

    How much gas does your tractor take to plant & harvest a 1 acre cornfield?

    None. We use deisel. ;-)

    In truth that answer depends on how many times you have to pass over the field. A no-till planter is going to cost you half a gallon an acre and combining is about a gallon and a half.

    However, you will typically double or triple that without getting into nutty scenarios. If you are doing zone building that's going to be another gallon and a half, fertilizing can vary between a tenth and a half. If you chop for silage (as I suggest above) you burn three and a quarter per acre right there.

    So, the amount varies widly depending on what you're doing.

  28. Re:Making Ethanol can be cheap! Read how here! PLE by PourYourselfSomeTea · · Score: 5, Insightful

    Oh, and a few more things that turn into ethanol quite readily.

    1. Potatoes (really good. soil-healthy crop)
    2. Grapes
    3. Wheat
    4. Sugar Beets
    5. Honey
    6. Rye
    7. Apples
    8. Peaches
    9. Oats
    10. Several types of hardy grasses, including milkweed, dandelions, cattails.

    The list goes on. What's more, there's a surplus of all these every year. Regularly, crops simply get dumped into the ocean to mitigate price drops caused by low supply/demand ratio. We already farm too well. What if farmers could sell their entire surplus, every year? The revival of agriculture as a way of life. Even the >gasp small-farm -- remember what I said about local farming being a better way to produce energy because you don't have to ship it?!