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Efficient Power Supply Contest

A reader writes: "In the June (paper) issue of Scientific American, there is a mini-article descibing the energy being wasted by power supplies in computers. Those things are only 60-70% efficient in converting line-voltage AC to low-voltage DC, and there are so many millions of them out there that a modest efficiency increase could trim $1billion or more from the annual energy costs of the USA. Well, various governmental agencies are seeking to get improved power-supply efficiency into the marketplace. The central "clearinghouse" site is at efficientpowersupplies.org, and details of their contest are in this PDF."

20 of 501 comments (clear)

  1. get it while its hot! by Anonymous Coward · · Score: 3, Informative
    This site wont last long...

    HTTP/1.1 302 Object moved Server: Microsoft-IIS/5.0 Date: Thu, 17 Jun 2004 19:01:59 GMT X-Powered-By: ASP.NET Location: http://www.epri-peac.com Connection: Keep-Alive Content-Length: 121 Content-Type: text/html

    I'll give 2:1 odds its down before 10 comments are posted...

    Please enjoy Google's version of the main page (efficientpowersupplies.org)

    Please enjoy Google's HTML Version of the PDF.

    I promise no Karma Whoring, courtesy of your (sometimes) friendly AC :)

  2. Power Supply Reviews by Goo.cc · · Score: 5, Informative

    You can also check out power supply reviews on Silent PC Review. They concern themselves with efficiency since an efficient power supply can be quieter and produce less heat.

    The site also has a lot of other good info.

  3. Power losses in switching power supplies by pclminion · · Score: 5, Informative
    There are several sources of loss in switching supplies. These include (in no particular order): inductive loss to the case caused by the magnetic fields of the AC inputs (this can be reduced by careful positioning of the wires to cancel as much magnetic field as possible); resistive losses in the wires themselves; capacitor leakage current (normally negligible); hysteresis loss in the toroidal inductors; resistive loss in the switching transistor as it transitions between the on and off states; power consumed by the switching regulator circuitry; power consumed to turn the power supply fan.

    Switching supplies can approach 90% efficiency if they are carefully built. Such supplies will cost more, naturally, but an improvement from 60% to 90% efficiency will save you the extra cost over the course of a year or so. And, of course, you can feel better that you are contributing slightly less to carbon dioxide emissions.

  4. Switching Power Suppies by Detritus · · Score: 3, Informative
    Even in their current state, they are a huge improvement, both in size and efficiency, over the linear power supplies that they replaced.

    The power supply in my S-100 bus Z-80 computer weighed about 20 kg. Apple was one of the first microcomputer companies to use switching power supplies.

    --
    Mea navis aericumbens anguillis abundat
  5. Re:a small step by strictnein · · Score: 3, Informative

    I was under the impression that a 400W power supply was capable of outputing 400W of power, not that it took as input 400W of power.

  6. Most people would save more ... by 6digitdotter · · Score: 5, Informative

    by switching from energy guzzling CRTs to cool power efficient flat screens. I went from a 19" CRT at 350w to a 19" flat screen at 50w quite painlessly.

    I doubt you could achieve that kind of savings no matter how power efficient you made the PS.

    1. Re:Most people would save more ... by Peldor · · Score: 5, Informative
      350W is a ridiculously high estimate for a 19" CRT. Most run around 150W. (19" LCDs typically use a bit over 50W.) The lower electricity costs really don't match the higher purchase price of LCDs unless you pay a LOT for electricity.

      0.1 KW * 24 hours * 365 days * $0.10/KWh = $88 / year

      $88 saved per year if you compare both monitors constantly consuming max power. That doesn't cover the higher cost of the LCD monitor for at least 3 to 4 years. Run a power-saving mode, and you'll probably never recoup the initial cost difference in electricity savings.

      And the national average for electricity is lower than that (~$0.085/KWh)

      LCDs are great for several reasons, economics just isn't one of them.

  7. Re:Company Changes... by stecoop · · Score: 3, Informative

    NPR ran a story about an initiative of larger companies simply turning off monitors when not in use. It goes into detail about green PCs and why it hasn't been a larger impact. It goes on to saying that a small group of people is ultimately making the decisions costing billions but in today's economy companies are doing more and more to survive - I'll stop and let you can read and make an interpretation.

  8. Totally inefficient. by Ungrounded+Lightning · · Score: 4, Informative

    [wallwarts with the load unplugged] are still converting even though it's more efficient than normal since there is smaller load.

    Actually, they're LESS efficient than normal. With no load, ALL the power they consume is wasted - efficience is 0%. B-)

    Now the total AMOUNT of waste IS typically lower. But it's not trivial. Even the lowest tech wallwart burns power heating copper in the transformer and making up leakage in the capacitors. If it has a switching regulator it's also burning a bunch of power keeping that alive. And a voltage-flattening/capacitor-discharging resistor actually INCREASES the amount of power wasted in the wart when the load is gone (by eating some of the power that WOULD have gone into the load).

    So why waste ANY by leaving the wart plugged in?

    You can guesstimate the power by feeling the wart when it's been sitting there with no load for a while. The hotter, the more waste.

    --
    Bantam Dominique roosters crow a four-note song. Once you've heard it as "Happy BIRTHday" you can't NOT hear it that way
  9. Re:What about Mega Power Supplies by wronskyMan · · Score: 4, Informative

    DC power supplies are usually distributed because resistive (heat) losses in wires are proportional to current^2. Since power supplies consume a relatively contstant amount of power=voltage*current, a higher voltage will result in a lower current, which means less power given off as heat; if DC was produced in the basement, thick (and expensive) copper wires/busses would be needed to distribute it. In fact, the reason AC was chosen over DC for the power grid was because AC could be stepped up to higher voltages and therefore produced at a far away central location.

    --
    --- You shall know the truth, and the truth shall make you mad- Neal (not Cowboy) Boortz
  10. A downside is thermal runaway. by Ungrounded+Lightning · · Score: 4, Informative

    Switching supplies can approach 90% efficiency if they are carefully built.

    A downside of high efficiency is that the energy lost to heating is a tiny fraction of the energy handled. When certain components start to fail they can increase their losses - and this increases the heating. The higher the overall efficiency, the greater the extra heating is as a percentage of the NORMAL heating.

    If this is not taken into account in the design of the supply (and its cooling budget), the supply may be prone to thermal runaway and catastrophic failures as components age.

    --
    Bantam Dominique roosters crow a four-note song. Once you've heard it as "Happy BIRTHday" you can't NOT hear it that way
  11. Re:a small step by WarriorPoet42 · · Score: 4, Informative

    That maybe the case, but it doesn't change the basic logic. If a 500W is 70% effecient, then it is pulling in 715W. If 500W is what you need, then at 90%, you now only need a PS that pulls 555W. Dropping almost 200W from your input, decreases your heat, decreases your fan requirement, decreases your output (and therefore input) requirement. See?

  12. Re:Another lovely beancounter's story... by swv3752 · · Score: 3, Informative

    Except that LCDs use less Watts than a CRT.

    --
    Just a Tuna in the Sea of Life
  13. Re:Why always DC conversion? by neurocutie · · Score: 5, Informative
    There are many answers to this question and many different ways to look at it. Here are a couple:

    1) Because the whole electronics industry has already been built up on electronics based on DC supplies, all chips, the circuits learned in EE class for common functions, etc.

    2) The semiconductor technology that 98% of our electronics know-how is based on operates on low voltages, so you'd have to convert the higher 120-220-400 line and transmission voltages to low voltages anyways.

    3) Most electronic active components in our current technology (semiconductors, even tubes), are asymmetric with regards to polarity and do not have "friendly" characteristics with truly bipolar (AC) signals and supplies.

    4) Much of electronics can be viewed as tasks in signal processing, particularly signals that vary in time. AC power is itself electrical power that varies in time (e.g. 50-60hz). Therefore using AC as a supply into circuit would inherent introduce a LARGE signal on top of any signals you were actually interested in.

    5) Batteries are inherently DC sources, so making circuits that can run of both batteries and an AC power source would be more complicated if the circuit required AC to run (you'd have to build the equivalent of a DC->AC inverter which is considerably more difficult than a AC->DC power supply, and doing so would waste battery power (inefficiencies in conversion), which is much more precious in most applications than wasting power originating from an AC powerline source.

  14. Re:Why always DC conversion? by LightStruk · · Score: 3, Informative
    I know very little about electronics. Can someone explain to me why computers and electronics can't simply run directly on AC? Why always the DC conversion?
    <SIMPLIFICATION> Computers use "transistors" which are like tiny little On/Off switches. If you apply current to the "Gate", the transistor turns on. In the ON state, current goes through, in the OFF state, it doesn't.
    AC, or Alternating Current, is like a sine wave. The voltage swings from a positive peak to a negative trough, and the current switches direction when the voltage changes polarity. If you apply current to the gate of a transistor the wrong way, it stops working and will probably break. Therefore, everything that uses transistors uses DC, or Direct Current, where the electricity flows one way, and at a consistent voltage.</SIMPLIFICATION>
    Every electronic doodad I can think of has an AC/DC adapter. It's not just an issue with computers.
    That's because frequently those electronic doodads are computers, just not computers with a hard drive and a monitor. They have CPUs and RAM inside. Even if said electronic thingamajig is not a computer, it probably has transistors in it, hence the DC power.
    And it would be nice to get rid of those bulky AC/DC power bricks too...
    We use AC power instead of DC power because we use a centralized power grid.If the world moves to distributed power generation, we'll likely abandon AC entirely. Of course, we'll never be completely free of power bricks, because our devices need different voltages. However, DC to DC conversion is much simpler than AC to DC conversion.
  15. Re:a small step --NOT stupid by flatulus · · Score: 5, Informative

    No, your question and your understanding was valid. The power rating on a power supply states what maximum power the supply can deliver to its load. The actual power consumed *from* the power supply is solely a function of the load attached to it (i.e. the "computer" components it runs). The actual power consumed *from* the wall outlet is the sum of the power consumed by the power supply's load (i.e. the computer components) plus the extra power consumed by the power supply (i.e. the waste) which is directly proportional to the power supply's efficiency.

    WarriorPoet42 got it right the second time around - but this did not make your question "stupid."

    BY THE WAY: Just because you have a 400W power supply in your PC does NOT mean you are consuming 400W of power from the AC outlet. If you put an older (slower) CPU/mobo with no expansion cards, and run, say, a modern low-power hard drive, etc., the LOAD presented to the 400W power supply will be much lower. Think about it. Small form factor PCs are often built with 150W power supplies. This means that the components NEVER consume more than 150W, and probably seldom if ever hit that peak.

    A side-effect of this is that the power supply efficiency does not necessarily always *waste* its ratedpower-minus-(1-minus-efficiency).

    (whaatt??) Let's say:
    R is the power supply's rated power.
    E is its efficiency expressed as a fraction of 1 (i.e. 90% efficiency is expressed as 0.9)

    So, a 400W (R=400) power supply with 80% (E=0.8) efficiency will *waste* 400*(1.0 - 0.8) 80 watts of power. But ONLY if the LOAD is drawing the full 400 watts of power!

    Now let's say we have a 400W power supply with 80% efficiency, but the computer components only draw 180W of power. Let's use C to represent the power draw of the computer, so C=180. Now, just substitute C for R and you get:

    C*(1-E) = 180*(1.0 - 0.8) = 36W. This is what you are REALLY losing due to power supply inefficiency.

    Note: A switching power supply will have some minimal losses even if there is NO load attached to it. These are small compared to the efficiency losses in normal operation, so for practical purposes may be ignored. You could add a constant (say, K) to the equations above to account for this static power loss in the power supply, but K would be small, when compared to C, so has little effect on the math....

  16. Re:Company Changes... by Anonymous Coward · · Score: 3, Informative
    Before, students would forget to turn off the monitors when class was done. It still happens, but when those LCD's go into powersave mode, they use almost nothing.

    CRTs can go into power-saving as well. Did you think about doing that? I have a "Kill-a-Watt" power meter, and I measured the power used by my NEC CRT monitor in power saving mode. When it first goes black, it drops from 70 watts down to like 10 watts. When it goes all the way into full power-saving mode where it turns off the tube, the power usage drops down to around 1 watt.

    So, I think it's safe to say that when CRTs go into power-saving mode, they also use almost nothing.

    However, they *do* use more while running, there is no question about that. My 21" uses some ungodly amount of power. I've forgotten now, but I think it was well over 100 watts.

  17. Seasonic PSUs by Spoke · · Score: 3, Informative

    I was on a quest to quiet down the PCs I've got, and came across the Seasonic Super Tornado Review over at SilentPCReview.

    I measured the before and after current draw of my PCs and found that the Seasonic Super Tornado PSUs were not only much quieter than the PSUs I replaced, but also reduced current draw out of the wall about 15%. Additionally, they have a PF that I measured at .98 to .99. I used a Kill-A-Watt meter to measure before/after power draw and PF. The PSUs replaced were 2 generic PSUs and one Antec True Power unit.

    The Seasonic PSUs are the most efficient that SilentPCReview has reviewed at about 80%. It makes sense that if you are building a new PC or need to replace a failed unit to spend the money on the Seasonic units. They are even competitively priced compared to other name brand PSUs as well.

  18. Re:This hits the nail on the head. by neurocutie · · Score: 3, Informative
    This means what I think it does. We need to convert away from AC to DC power! Companies would save billions because almost all our devices would be simplier to design and build. As I understand it, it is alot simpler to convert DC to DC than AC to DC or DC to AC.
    No, sorry, it is NOT simpler to convert DC to DC than AC to DC or DC to AC, particularly if you want to maintain good efficiency as well as simplicity.

    In fact, to efficiently do DC->DC, most circuits actually do DC->AC->DC, again using a transformer to do the voltage step-up-down. A transformer is the most efficient way of doing voltage conversion (really impedence matching), at least when moderate to large amounts of power are involved, and transformers require AC to work.

  19. Re:Can someone tell me.. by Grishnakh · · Score: 3, Informative

    What you're describing is linear regulation, and is the most basic type of power supply normally made. It's also horrifically inefficient, not because of the transformer or bridge rectification, but because the voltage regulators use transistors operating in the linear mode (hence the term "linear regulator"). If you understand basic electronics, you can think of the transistor as an adjustable resistor; it has to create a voltage drop between the output of the bridge rectifier and the output voltage. So of course, that transistor consumes power (given off as heat); the more current the load demands, the more current goes through that transistor, and the more heat it produces. Obviously, you want to keep the bridge voltage as close to the output voltage as possible, but there has to be a certain differential because of filtering etc.

    Aside from the inefficiency of the linear regulation, the other big problems with this kind of supply are size/weight (because of the huge transformer), losses in the transformer itself, and the need to have a large heatsink on the regulator.

    Lastly, transformers don't make computer power supplies inefficient or heavy, because they don't have them. Computer PSs use switching power supplies, which have capacitors, inductors, and transistors (operated in the highly efficient saturation (full-on) mode), and are much more efficient than the linear power supplies you referred to. However, the efficiency of switchers can vary greatly, which is what this article is all about. Well-designed switchers can be extremely efficient (like over 90%), but commonplace PC power supplies are much less efficient due to poor design and construction, which is no surprise since most people and companies buy the cheapest stuff they can.