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Build Your Robot Online

An anonymous reader writes "Ever needed a custom part for a robot, case mod or hardware hack but lacked the tools or a machineshop to make one for you? Ever needed a custom circuit board? Well, PC Magazine's Bill Machrone writes about a few websites, Emachineshop and Pad2Pad, where you use their free software to design, price, and order anything you can design with the software. This is more useful to slashdotters than 3D 'printing' technologies like rapid prototyping since you get real working parts. It looks like they support a number of machines and fabrication techniques beyond traditional machining, like plastic injection molding and waterjet. As Machrone says, this is empowering stuff. This is something that should ignite a creative spark to all you hardware tinkerers out there in Slashdot land."

20 of 170 comments (clear)

  1. My girl robot. by Anonymous Coward · · Score: 3, Funny

    /nerdy laugh

  2. Great news! by Alcimedes · · Score: 4, Interesting

    Man, there have been a number of times that I've been trying to build something, and ended up with the hacked HomeDepot route.

    It involves going to said Mega Store, browse through their crappy selection (3 items, but 200 of each) and then beating the snot out of it back at your house to try and make it do what you want.

    I really hope that this technology stays in the hands of people who love to build and tinker, and doesn't just end up the "Next big thing" for some retail chain. I have a feeling it would wipe out the variabilty like it has in everything else they touch.

    1. Re:Great news! by JABoyce · · Score: 5, Informative

      I have used emachineshop on a few occasions. Mostly for machined aluminum parts for a motorcycle. Its a great service. Easy to design and order. I am surprised /.ers didnt come across this a long time ago.

      Well maybe its my fault, I found them about a year a go, and didnt tell anyone here

      Sorry :-{

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      JBoyce
  3. A good use for the net by techno-vampire · · Score: 5, Interesting

    There must be tens of thousands of people out there trying to build some home-brew device needing custom designed parts. Most of them can design them (or get them designed) but few have the resources to get them made. Something like this will give them the chance to make their ideas and dreams come true. I wonder how many inventors have failed simply because they could neither buy or build the one thing they needed to get their idea to work. Only time will tell, of course, but I'd bet this will be a great help to people who's imagination goes further than their skills can follow.

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    Good, inexpensive web hosting
    1. Re:A good use for the net by HeyLaughingBoy · · Score: 3, Interesting
      but few have the resources to get them made.

      No, not really. Or at least, maybe I don't understand what you mean by "resources." Unless you live in the middle of nowhere, there are usually local machine shops that can build most things you'd want as long as you can pay for it.

      For custom PCBs, there are dozens, if not hundreds of shops that take files emailed/FTPd and will product your custom board for under $100. In fact, this is one benefit to overseas outsourcing: one of the most popular and hobbyist-friendly outfits is Olimex in Hungary (I think) that I've heard is insanely cheap and has 1 week turnaround. They take Visa/MC

      For metal/plastic stuff, just go to your local machine shop/metal fab outfit. As long as you can make legible drawings, most people are within a few miles of a shop that can do this work. Just check the Yellow Pages!

      The real benefit of places like eMachineShop is that they provide tools that directly interface with their workflow, so they can give you rapid quotes and since they're online, it makes it easier to compare prices. For 10 years or so, smaller PCB outfits have had the free Easytrax PCB layout program available for download from their site with instruction on how to send them the output data.

      Quite a benefit, I agree, but often local shops may be better. I once designed a mounting plate for an 8,000 lb winch for my offroading truck and it was a great help to be able to take the drawings and have the shop foreman look them over and offer suggestions for improvement. This was also a fairly chunky bit of steel (40 lbs or so!) that I wouldn't have wanted to pay to ship.
  4. Intriguing idea... by FirstTimeCaller · · Score: 4, Interesting

    Well it's still a bit pricy (eMachineShop) -- figure $50 to $100 for a simple one off part. But it certainly is an interesting idea.

    They claim that their software and service is accessible for neophyte 3D designers. I certainly fit into that category. As soon as I get some spare time [flips through calandar...], well someday, I'll download the software and play around with it. It costs nothing to experiment and get a price quote.

    Same with the circuit board design site. I've got a couple of designs that I've wanted to put together some boards for. If nothing else the thought of free schematic design software is appealing.

    I can't help but think that this is the future of jump starting small businesses...

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    1. Re:Intriguing idea... by realdpk · · Score: 3, Informative

      Their pricing drops dramatically for more parts. It's not much more expensive to get them in quantities >100.

      The software is buggy, however. Crashes whenever I try to do file->open. I can't seem to figure out how to create objects, either, heh.

      What I want is something like this, but with the Rhino interface. eMachineShop is supposed to be able to import a "universal format" (dxf I think?) that Rhino can write, but as stated before, file->open doesn't work so I can't test it.

  5. Pricing by nacturation · · Score: 4, Interesting

    Can someone more familiar with machining comment on their samples prices? It seems a little expensive for the pieces they list. I can imagine something much more intricate would cost a small fortune. Granted, the prices go down with quantity but most hobbiests aren't going to order 100+ pieces of a part.

    --
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    1. Re:Pricing by ColdWetDog · · Score: 5, Informative
      As a hobbyist machinist, I think the prices are about right. Certainly for some easy stampings, anyone with a half decent shop could turn out the design pretty quickly and much cheaper. For a machined or lasered part, you're talking about multiple man hours for even the simplest design.

      Their multiple item prices are pretty reasonable. Remember - these aren't production items or prices - they're R&D. I imagine that aside from the occasional well heeled hobbyist, small companies who need to prototype something rapidly and relatively cheaply would have a field day with this service.

      That said, if they were to drop thier prices to where the "mass" of hobbyist robotics fans / modelers / Star Trek freaks could just play with creating fun things, they could get awfully busy.

      --
      Faster! Faster! Faster would be better!
    2. Re:Pricing by LesPaul75 · · Score: 3, Insightful

      It's interesting that for three out of four of their "sample parts," the price for ordering ten is basically the same as the price for ordering one. I mean, it's like $65 versus $80. I guess it makes sense... Doing the initial setup is probably the expensive part. Just stamping out nine more of the same thing doesn't require much more than the cost of the material.

  6. ExpressPCB by Darth+Yoshi · · Score: 4, Informative
    Since we're discussing PCB companies, I'll mention ExpressPCB. They not only have a free PCB design program, but also a free schematic design program.

    Windows only, deal with it.

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    // TODO: fix sig
    1. Re:ExpressPCB by wass · · Score: 3, Interesting
      You beat me to the punch, I was just about to post the same thing.

      I've used ExpressPCB (at the advice of my brother) and not been disappointed. They're pretty cheap, and the product is pretty nice. I used them to build a simple two-layer board (without solder mask), and it was IIRC only $80 for two. Pretty cheap, especially considering the time and annoyance it would have taken me to hack something together with perfboard or wet copper-clad etching instead. And it looks professional too.

      For simple projects, for $51 you can get 3 two-layer boards (as long as they're a specific size). That's a hard price to beat.

      I've seen their ads in electroncis mags for a few years now, and it always seemed kind of shady to me for some reason. But I was pleasantly surprised.

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      make world, not war

  7. Emachineshop has a neat little CAD program by Animats · · Score: 4, Interesting
    EMachineshop offers a neat little CAD program. What's unusual is that it knows what their shop can manufacture, and enforces design rules. It also prices the job automatically. Unlike most machine shops, EMachineshop does sheet metal work, with CNC punching and bending. Try it out. Design a sheet metal box.

    EMachineshop still has substantial setup costs, but the production costs aren't too bad. Price quantity 1 and quantity 10, and see what you get.

    Another useful resource is Front Panel Express, which makes flat panels with holes and lettering.

    1. Re:Emachineshop has a neat little CAD program by martingunnarsson · · Score: 3, Informative

      For the lazy ones...

      Clickable.

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      Martin
  8. Open-source Hardware by cgreuter · · Score: 4, Insightful

    Y'know, this sort of thing is perfect for open-source hardware projects.

    Typically, if a group wants to develop a Cool New Machine, they can do the actual R&D online with CAD software and possibly build a few prototypes. However, once the design is actually done, there's nowhere else to go with it unless they can convince some hardware manufacture that it'll sell enough to justify a production run.

    But now, they just need to convert the design to whatever format Pad2Pad uses and put it up for download. Anyone who wants one just needs to send in a copy and a credit card number and they're done.

    This could lead to some interesting new hardware.

  9. About Pad2Pad... by Anonymous Coward · · Score: 5, Informative

    I work in the PCB (Printed Circuit Board) industry, and I've looked at the Pad2pad website before. The problem with them is this - they give you software to create a board in, but it only outputs in their proprietary format. That means your design can only be fabricated by pad2pad, not by anyone else. So, once you've designed in their software, you are locked into ordering boards from them. You cannot order them anywhere else unless you re-design it in another software package.

    There are older DOS freeware PCB layout packages called easytrax and autotrax available from Protel , as well as a free 30 day demo of their latest. There is also a Linux PCB layout package available. These packages output gerber data, which is the industry standard data format for circuit boards. It is also an open format (rumor has it /. people like that sort of thing). This means that you can send your design to any PCB shop in the world, and they can read it as easily as you can work with a *.bmp.

    You can even send your gerber data to pad2pad, and they can make your board from that, though they would prefer if you used their software. After all, if you don't, you'll be able to get the boards make somewhere else if you don't like their service.

    And that would be so unfashionable - doncha know proprietary lock-in is all the rage these days?

  10. A different approach by synaptic · · Score: 5, Interesting

    I've been reading about how to build a Gingery Charcoal/Gas Foundary and homemade metal-cutting lathe. Today I finally ordered the books from Amazon.

    "All you need is an old metal, 5-gallon pail, about $6 worth of fireclay, some sand, a junk auto heater fan with a coffee can shroud (or a vacuum cleaner), and this book to build a high temperature furnace."

    You can use it to melt aluminum, zinc, and bronze which you can then pour/cast into sand molds. The nice thing is that you can assemble the lathe accurate to .001" or greater without needed precision parts, and learn a ton in the process.

    Once you've done that, you can cast any other parts you want and machine them to your specifications for far cheaper than using this service. If you didn't make the part quite right, no worries, melt it down and recast it.

    I'm planning to build this to machine parts of hobby sterling and steam engines and the ability to construct precision prototypes whenever I have an idea about something. No more tin cans, balsa wood, and RTV sealant! Yay.

    Lots of other people have websites chronicling their projects based on these books.

  11. Circuit boards at home? by northstarlarry · · Score: 5, Informative
    What's difficult about doing circuit boards at home? I've made a couple.

    You can buy "blank" boards, covered completely in copper on one side. I did the design in Illustrator, printed it out on a laser printer, and transferred the laser ink to the copper. The ink works as a good resist for the ferric chloride etching solution, which is also cheap and easy to buy.

    Then you get a shallow dish that you're not planning on using again (some old tupperware, e.g.), and swish the board around until the extra copper's gone. A 100-watt lamp keeps the ferric warm and makes everything go a little faster.

    The etching doesn't take more than half an hour, and the projects I've built have worked well.

  12. Ph34r my l33t Honda Civic! by LesPaul75 · · Score: 3, Funny

    Imagine the new level of car mods that will be possible! Their material list includes carbon fiber, right?!?!

  13. I am a robot builder by chroma · · Score: 4, Informative
    I build robots for competitions like BattleBots, Robot Battles, etc.

    Emachineshop seems to be a bit limited in the parts they can make. I prefer to use the services of the fellow robot builders at Team Whyachi. They don't mind handling small quantities and have great prices.

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    Your design to a real part online: Big Blue Saw