Soyuz Damage May Delay Space Station Trip
SeaDour writes "As if the failed oxygen generator on the International Space Station wasn't bad enough, rumor has it that the planned launch of a Russian Soyuz capsule to change crews onboard the station may be delayed due to a mishap during ground testing. Apparently one of the small explosive bolts, used to separate sections of the capsule during landing, prematurely exploded, which means the bolts may all have to be inspected for defects. Russian space officals haven't officially confirmed any delay of the October 9 launch date, but I'm sure it's something the two astronauts on the station are thinking about as they repressurize the station with reserve air supplies."
The 'explosive bolts' mention don't actually explode. The correct name is 'frangible bolt'. A small charge goes off inside it and breaks down the structure so it seperates cleanly. 'Explosive bolt' suggests that it goes off like a firecracker, but shooting shrapnel around inside a million pounds of cryogenic fuel and delicate machinery would be unwise.
Also, in response to the post that asked why there were so many problems w/ spaceflight, there's one thing the responders failed to mention: assembly line quality.
If you build 30 soyuz capsules over a 30 year period, each one is still very much like a craftsman assembled item. If, on the other hand, you build 100 devices of similar complexity in a year, then you can have real assembly lines with better inherent quality. The defects/flight and cost would drop dramatically if there were more spacecraft being built. Check the quality of the pre-Ford cars against the Model T, and the difference is immediately apparent.
I suspect that a decade of funding neglect is what's causing such heartache for the US and Russian space programs. I wonder how long before the Chinese surpass them and set up their own space station? Given the general living conditions in the former USSR (yes, I've spent months living there), I can't see a sustained effort from the Russians for much longer. And the Americans don't seem interested anymore - the space-race ended years ago, and it no longer makes headlines unless everyone dies. I guess I better enroll in Mandarin classes... :)
The problem isn't (necessarily, though i'm not sure of it) that spaceflight is that much more complex. The problem is that there is a much smaller margin of error.
Airplanes can have roofs peel back, engines fall off, and all other of pretty bad things happen, and yet the planes often manage to come in for a safe landing anyways. A spacecraft has a (comparitively) small hole poked in it by some foam and the entire thing disintegrates during reentry.
Spacecraft deal with more extreme conditions and are much farther away from help, so even when something small goes wrong it can go _really_ wrong.
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