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Instant Buildings - Just Add Water

lawrencekhoo writes "Wired has an article about the newly invented Building in a Bag. The structure is made from cement impregnated fabic, that is sealed in an easily transportable plastic bag. You literally just add water, and then inflate. Twelve hours later, you have a ready to use building. Possible uses include shelter for disaster areas, and instant field hospitals."

18 of 519 comments (clear)

  1. Re:Transportable? by EmptyBuffalo · · Score: 4, Informative

    According to the article somewhere around 500 lbs actually. Not bad at all!

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  2. Re:I have a "better" idea... or at least different by tomhudson · · Score: 5, Informative
    why not fiberglass?
    Fire? Last I looked, fibreglass burns. Nastily.

    Would make a good mother-in-law house, though - what better way to "cement" a relationship than with a load of flammable epoxy ...

  3. Re:Spelling and grammar troll by WillerZ · · Score: 2, Informative
    I realise that the above isn't very constructive; here's what the summary should have said:

    Wired has an article about the newly invented Building in a Bag. Just add water and inflate: Twelve hours later you'll have a ready to use building. This is ideal for use where tents are too flimsy and conventional buildings are too unwieldy.
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  4. technique used for several decades now by idlake · · Score: 5, Informative

    Hard-shelled structures created from inflatable templates are actually quite common. Usually, they are made by spraying concrete or polymer onto the inflatable shell. Alternatively, you first pour on the concrete, then inflate (it takes fairly little pressure to do so). The lining is some combination of fabric and water/air-proof plastic. Some of the templates are reusable, others become part of the structure.

    Have a look at Domtec and Binishells.

  5. Re:I have a "better" idea... or at least different by Anonymous Coward · · Score: 1, Informative

    Wood doesn't turn into a burning hot polymer liquid napalm...

  6. Re:Doorways? by rgmoore · · Score: 2, Informative

    This should be easy. The building is made of three components: an inner airtight layer, cloth, and concrete in the cloth. To make a door, you'd just have a section in which the inner layer wasn't covered by the cloth and concrete. You'd still be able to inflate the building, and when the concrete set you could cut through the uncovered inner layer with a knife to make a doorway.

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  7. Re:I have a "better" idea... or at least different by Noose+For+A+Neck · · Score: 5, Informative
    Well, speaking as an engineering student, the main problem I can see with making a structure where all load-bearing components are strictly made out of fiberglass is that fiber-reinforced plastics (the catagory into which fiberglass and carbon fiber composites, among others, fall) are only really strong in tension, and even then, only along the axes parallel or close to parallel to the fiber orientations. If you add in compressive loads to the structure (as is sure to happen in any structure I can think of), the material's strength is dramatically reduced, meaning you either have to use a whole lot more material (and thus add more weight that the structure has to support) or switch materials.

    Concrete just happens to be very effective at handling compressive loads, and when reinforced with steel rebar or the like, can handle tensile loads in a reasonable manner as well. This is probably the reason that cement is used in lieu of epoxies and other plastics - it has better load-bearing characteristics under compression.

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  8. Re:Spelling and grammar troll by Nefarious+Wheel · · Score: 1, Informative
    Placement of a comma in a sentence may indicate a pause. The comma does not exist merely to fulfill a rule of grammar.

    Exempli Gratia: "Oh, how I wish I had an /ignore switch on Slashdot as effective as the one in Everquest."

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  9. Re:Strength? by John+Hasler · · Score: 2, Informative

    > Well, they're unreinforced concrete.

    It's reinforced by the fabric. In any case if properly designed and erected the load will be entirely compressional.

    > I wonder what the next step will be - taking
    > advantage of local aggregate as well, so that
    > you only have to have cement in the bag?

    You don't use aggregate for this sort of thing.

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  10. Re:Minor details... by back_pages · · Score: 4, Informative
    I think they need a reality check.

    Uh yeah, or maybe some random guy on the internet who has never actually laid eyes on the thing isn't the leading expert in how it works. I'm just, you know, tossing that out there. No offense, I'm just saying..

    It's fabric drenched in cement. I don't know how much cement you've laid, but I've laid quite a lot. Reinforced concrete is a modern marvel - literally. I believe The Discovery Channel has an episode of Modern Marvels specifically about concrete.

    By the way, which weighs more, 500 lbs. of feathers or 500 lbs. of lead? Guess how much a 98 lb. bag of concrete weighs. Guess how much that 98 lbs. of concrete weighs after you use it to impregnate a piece of fabric? I'll answer the next one myself: What do you call a piece of fabric impregnated with 98 lbs. of concrete? Reinforced concrete.

    So my take on this is that they're making a very thin shell of concrete, much like you're traditional paper mache, except far more durable. It probably wouldn't survive the erosion of a few heavy rains, but if you crashed a car into it, it would crumple but not be demolished.

    I KNOW that somewhere I've seen someone else constructing buildings with this inflation method but I can't recall where. Maybe it was grain storage sheds or something. Anyway, reinforced concrete is truly remarkable - if this stuff made a shell 1/4" thick, you could bust it up with a hammer or a baseball bat but it would take you all day to actually tear the thing down. The cool thing about reinforced concrete is that it doesn't really matter if you crack it. You end up with two pieces of concrete that are bonded by the reinforcement so tightly that the crack is inconsequential. Adjust that concept for 1000 cracks or thin sheets of concrete, but the principle still holds.

  11. Re:Time to advance. by lezerno · · Score: 2, Informative

    If you live near Chicago check out this
    http://www.fieldmuseum.org/exhibits/housing_tempex hib.htm

  12. Re:*Second* prize? by finnhart · · Score: 5, Informative

    I know parent is modded funny, but I wondered the same thing. From the British Cement Association site:

    First prize of £3,000 went to Il Hoon Roh for his reinforced concrete organic modular system that impressed the judges for its visually exciting construction potential. The second prize of £2,000 was awarded to Peter Brewin and Will Crawford for their joint entry of portable emergency concrete tents. The humanitarian potential of this entry was very evident. Phoebe Cummings and Stine Vesperson were awarded the third prize of £1,000 for their delicate pieces that combined lace with concrete. The effect gave concrete, usually seen to be a robust material, a more soft and fragile character.

  13. University of Manitoba by Darth+Cider · · Score: 2, Informative

    Mark West at the University of Manitoba has created a department specializing in applications of flexible fabric formworks in architecture. Here's an excerpt:

    The natural tension geometries given by formwork fabrics simplify the production of lightweight, high efficiency structural shapes. The formworks themselves are extraordinarily light and very inexpensive. The flexibility of a fabric formwork membrane makes it possible to produce a multitude of architectural and structural designs from a single, reusable mold. The use of permeable formwork membrane fabrics produces improved surface finishes and strength as a result of a filtering action allowing air bubbles and excess mix water to bleed through the formwork membrane.

    I saw examples at the National Building Museum in Washington D.C. last summer and was impressed by the smooth finish of the cement surfaces and also the potential to create very elaborate, beautiful and sturdy structures using really really cheap fabric casings. These new approaches to housing construction are not trivial.

  14. Re:Issues with Disposal by SirCyn · · Score: 2, Informative

    muratic acid

    Most geeks will call this hydrochloric acid. BTW: It's spelled muriatic.

  15. Cheaper? by Joseph_Daniel_Zukige · · Score: 2, Informative

    I don't think so.

    Check out housing in Japan sometime. People important Canadian lumber and build western style dry-wall-on-wooden-frame, and it comes out costing less than the prefab.

    And, having lived in prefab over here for over ten years, I'm not impressed with the quality. It's like living in a giant plastic butter dish.

    Some people like it that way, because when the kids fall, plastic can be somewhat softer than wood. Or something. I dunno.

  16. Re:I have a "better" idea... or at least different by wwwillem · · Score: 4, Informative
    Also, when wood is under compression, it's a LOT harder to ignite. Take a look at any older (+75 years) building after a fire - the wood main beams will be charred

    Your observation is right, but the reason is different. When a thick beam starts to burn, the charcoal that forms itself on the outside will start to protect the inner wood from burning, as soon as it is more then 5 cm / 2 inches thich. Charcoal is funny enough a fire retardent.

    As an example, in most (probably all) countries, steel structures must be protected against fire, which is normally done with plaster, concrete, etc. However, at least in Holland, the building code allows you to wrap the steel in 5 or more cm of wood instead.

    So back to your 75+ year old house. What protects those beams against the fire is the fact that the pieces of wood used are much thicker than the current 2x6 studs. Or the current "construction beams" that are just strips of plywood with some wood laminated at the ends.

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  17. Picture goodness by bezuwork's+friend · · Score: 2, Informative
    here

    Oh, and under gallery 2004, there is a pdf of the top contenders with discussions of the philosophies behind their works.