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Liquid Metal CPU Cooling

IceFoot writes "Bored with water cooling? Try a liquid metal cooler. It's a proven technology, used in nuclear reactors for decades because it carries heat away much better than a heat sink, heat pipe, or water cooling."

19 of 494 comments (clear)

  1. That's a little... extreme by AKAImBatman · · Score: 4, Informative

    Try a liquid metal cooler. It's a proven technology, used in nuclear reactors for decades because it carries heat away much better than a heat sink, heat pipe, or water cooling. /me picks jaw up off the floor.

    Liquid metal cooling is used in reactors because of the *extreme temperatures*, not just because it's more efficient. The metal (usually Sodium, but sometimes lead) is maintained in a molten state as it passes through the reactor and on back to the heat exchanger. Are they *really* saying that a CPU is going to pump enough heat to maintain a molten state inside the cooling device? If yes, that's kind of scary.

    Maybe it's time to rethink the approach of driving up power usage to 300 watts just to get an extra 2 frames per second on Doom? Either that or we should start installing nuclear reactors in computers! :-D

    1. Re:That's a little... extreme by avandesande · · Score: 4, Informative

      it is probably a gallium alloy, they melt at just a little above body temperature

      --
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    2. Re:That's a little... extreme by leathered · · Score: 5, Informative

      Not quite as extreme as you think. According to Pat Gelsinger (Intel VP), the surface area power dissipation of a modern CPU *is* rapidly approaching that of a nuclear reactor (around 150-300W/cm2)

      Of course even when that becomes the case it doesn't justify the use of sodium or lead to cool them. Si starts to break down at 120 degrees C and the primary concern for CPU makers is to maintain temperatures well below this. Sealed water cooling systems will become widespread within the next couple of years but for now liquid metal is just a gimmick for the overclocking crowd.

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    3. Re:That's a little... extreme by jmichaelg · · Score: 4, Informative
      But I still wonder what this has that water does not? :-) Cooling wise, I mean.

      Galinstan conducts heat far better than water. Galinstan's conductivity is 16.5 W/(MK) vs. water's value of between .4 to .7.

      Several posters have suggested gallium which melts at 40 C. Using pure gallium would be a disaster because when it freezes, it expands like water does. It'd rupture the plumbing inside your computer. Galinstan stays liquid down to -19 C. A spec sheet is available.

      Galinstan has a couple of drawbacks. A, it's corrosive and B, it sticks to most surfaces unless the surface is properly prepared. That means your radiator, water block and all the tubing has to be internally coated before you pour Galinstan into your cooling rig.

  2. The Article (site is already slow...) by Anonymous Coward · · Score: 5, Informative

    Liquid-Metal Cooling Loop Technology for CPU and processor cooling,
    for laptops, desktops, servers, and graphics cards

    The ever increasing demands put on cooling solutions for semiconductor devices have never been greater than today and there are no indications that these requirements will diminish in the future. With higher power dissipation due to higher speed processors, ever increasing leakage losses and extremely high heat flux densities due to hot spots on the chip, the demand for advanced cooling solutions continues to increase.

    Until recently the demand for advanced cooling solutions was reserved for a small fraction of the ICs produced. Today these needs are becoming pervasive. New CPUs in almost every application are starting to require more than just a heat sink and a fan, and the need is not just with the CPU. In a modern portable computer or server there are several different heat sources that require advanced cooling. One can easily imagine a CPU, GPU, power supply, and other heat sources that need to be cooled.

    nanoCoolers has developed a unique approach to cooling these high power heat sources. Cooling with liquid metals has been used for decades in the nuclear reactor industry, but never before have the systems been miniaturized and developed specifically for computer cooling. nanoCoolers has developed solutions to address the high heat source issues for portable computers, desktop computers, servers and other electronic applications. Within each of these categories are specialized situations that have additional needs, such as the elevated temperature requirements for ruggedized computers, or the overclocking requirements from gamers. nanoCoolers' advanced liquid metal cooling solutions address each of these concerns.

    Processor Cooling and CPU Cooling for Portable Computing

    Each application has issues with high heat flux densities and high power dissipation, but each also has their own unique issues that need to be addressed. nanoCoolers' solution for portable computers not only solves the power dissipation and high heat flux densities with the use of a highly thermally conductive liquid metal but also allows the system to be completely orientation independent. Since our solution is a completely filled and sealed unit, there are no gravitational effects on the thermal solution and therefore on the computer itself. Our electromagnetic pump, consisting of magnets and electrodes allows for extremely small pumps with a variety of profiles. Since the pump has no moving parts, it is inherently reliable. In the future, advanced cooling solutions will be required in portable computers for cooling CPUs, GPUs, other ICs, power supplies and even fuel cells. Our technology lets the system designer determine how many heat sources they would like to cool and at what remote location they would like to dissipate the heat. Another trend for portable computers is to make the computer thinner. nanoCoolers' heat exchangers can be made extremely thin to allow for these design challenges. The heat can be efficiently removed from the heat source and then transported to a remote location where it can be rejected to ambient air. Finally, one of the most important issues with a portable computer is the battery life of the unit. nanoCoolers' thermal solution is not only very power efficient, it could also be designed to vary based on the amount of cooling needed. If the system is idling, the current to the pump could be reduced or even shut off. However, if the CPU is running at 100%, the pump current could be increased for maximum cooling. These attributes allow for system designers to be able to design the very best portable solution available.

    CPU Cooling and Graphics Card Cooling for Desktop Computing

    Desktop computers have many of the same issues as all CPU driven devices; high power dissipation and high heat densities. Our desktop solution solves the most demanding thermal requirements. Desktop solutions might not be as concerned about power efficiencies,

  3. Origin by 2.7182 · · Score: 3, Informative

    This actually was first used at Los Alamos in part of the bomb project in WW II - see John Mcfees book "the curve of binding energy".

  4. Not even nuclear reactors by panurge · · Score: 4, Informative
    Sodium cooled exhaust valves were common on old fashioned auto engines at one time. In fact, anyone who remembers the Manx Norton will recall the sodium cooled exhaust valve and how you had to warm the thing up carefully to prevent it from sticking.

    However, I very much doubt that sodium will be the metal of choice for CPU cooling, no matter how popular it is in submarines. The obvious candidates are mercury and gallium. Mercury is rapidly falling out of favor because it is so toxic and, if you spill it and it gets under the floorboards it is floor removal time. Gallium is a little expensive.

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  5. Re:My next project by troon · · Score: 4, Informative

    Best of luck trying to get rid of the heat. Remember, convection won't work, only radiation.

    --
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  6. Re:Chernobyl at home? by isdnip · · Score: 4, Informative

    Graphite is not a metal; its a form of carbon. Chernobyl was a bad Russian design, based on graphite as the moderator and IIRC gas as the coolant, not based on liquid metal at all.

    Many American reactors do use pressurized water, not liquid sodium, for cooling. The primary (really "hot" in both senses) loop runs at several hundred degrees, but pressure keeps it from boiling. There's also the Boiling Water reactor design, which does indeed let the primary water boil and generate steam, which condenses in the heat exchanger and is returned as a liquid.

  7. That'd be right... by Svartalf · · Score: 4, Informative

    It's most likely Galinstan, a metal alloy developed by Geratherm to replace mercury in medical thermometers.

    In the case of a cooling system, the heat flux will be higher than with water or alcohol (heatpipe...). The specific heat's waaay lower, but the thermal conductivity (as in the rate the heat's absorbed or dissipated...) is much, much higher. So, if you have a decent convective flow via thermosiphon or by way of pumping, it becomes this very extended air-cooled heatsink.

    You won't be overclocking with this stuff unless you couple it with something like Peltiers or Vapor-phase, but you CAN make a decent quiet PC with it.

    --
    I am not merely a "consumer" or a "taxpayer". I am a Citizen of the State of Texas
  8. Re:Chernobyl at home? by Zembar · · Score: 3, Informative

    Graphite is a) not a liquid and b) not a metal.

    Graphite was present in Chernobyl, but it was used as a moderator. The coolant was our good friend h2o.

    http://www.chernobyl.info/ has great info (The .info domain used for a legit site? Who knew?)

  9. It's used in car engines, too by JonTurner · · Score: 4, Informative

    Sodium (and sometimes potassium) is used inside high-performance automobile engine pistons and valves to transfer heat from the surface of the piston to the skirts (or the valve face to the stem), where the heat can be shed to the engine block. Porsche and Mercedes Benz have been doing this for thirty years or more.

  10. Dammit, where's the -1 WRONG moderation? by Andy+Dodd · · Score: 4, Informative

    Chernobyl was a water-cooled graphite-moderated reactor.

    There were a few bad things about this design:
    1) If the reactor loses all of its coolant, it does not lose its moderator. Thus, losing coolant does not slow the reaction down. In fact, I believe that the Chernobyl reactor had a number of operating regimes where increases in temperature would increase the output power.
    2) Graphite is very combustible. Highly flammable materials in an extremely high-temperature environment such as a nuclear reactor is a Bad Idea. Especially in a facility with no containment building whatsoever.

    U.S. reactors are very different. Like Chernobyl, they are water-cooled, BUT they are also water-moderated. If they begin losing coolant, the reaction will begin to slow down. There are no highly combustible substances in the reactor core, and even if there were, U.S. reactors have very strong containment buildings so that if something goes horribly wrong, it will not likely ever escape containment.

    Liquid-metal reactors have the disadvantage that their coolants are in some cases very reactive, but that's not much of a problem with a strong containment building, especially since some of the liquid-metal reactors are FAR more efficient as far as making use of their fuel and also produce waste that has a much shorter half-life than the waste from pressurized water reactors, making disposal much easier.

    --
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  11. Re:specific heat by hankwang · · Score: 3, Informative
    IIRC, the specific heat of water is around 4 while most metals are around 1. This means it takes 4x the amount of heat energy to raise water by 1 degree than to raise a similar metal by 1 degree.

    Correct, but that is by weight. With a CPU, you want as much heat-absorbing capacity on as little space as possible, so it makes more sense to calculate the heat capacity per unit volume, which is the heat capacity times the density. The density of most metals is between 3 and 10 times more than that of water, so there you have your factor 4 back. Plus the advantage of a much better heat conductivity.

  12. Re:What about cesium by scheme · · Score: 4, Informative
    IIRC cesium melts at close to room temperature. A CPU could easily hit that temperature. Mercury would be good if it weren't for the whole "highly poisonous" thing.

    Wait, you want to replace mercury with a metal that reacts violently with oxygen and water vapor in an explosion and which reacts with water vapor to form the strongest base known. CsOH is caustic enough to go through glass and will go through metals. IIRC, the only safe way to store cesium is to keep it in a glass ampule under a vaccuum or an argon atmoshphere.

    I would stick to the mercury, at least with mercury you can use EDTA or some other chelating agent to sequester it and counteract mercury poisoning.

    --
    "When you sit with a nice girl for two hours, it seems like two minutes. When you sit on a hot stove for two minutes, it
  13. Re:My next project by everphilski · · Score: 4, Informative

    Radiative heat transfer isnt as bad as you think, its a function of T^4, whereas convection is a function of T^1.
    The background of space is aproximately 4 degrees kelvin. So running your computer at room temperature (~304 kelvin, lets make numbers easy). 300 to the fourth power is a big number. And we've been doing radiative heat transfer for a long time. In fact, on some missions (for example, Voyager) they had to install resistive heaters to keep the compters warm enough to keep them running because it was so cold.
    IAAAE. (I Am An Aerospace Engineer).
    -Philski-

  14. Re:specific heat by timbit · · Score: 4, Informative

    the specific heat capacity of water may be higher, but it does not transfer heat well at all. put your water bottle upside down buried in snow, bottom will freeze, top will stay melted. you'll also note that metal heats up a lot faster than water. why? because it transfers heat a lot faster. that's the property you want for cooling. quickly picks up heat from the cpu, and quickly gets rid of it at the radiator or fan.

  15. Mystery metal revealed: by Alsee · · Score: 4, Informative

    Another promising Austin startup, NanoCoolers, says it is nearly ready to offer evaluation samples of its processor-cooling modules, based on a liquid form of gallium and indium.

    An alloy of gallium and indium. It is liquid well below room temperature, with a boiling point in the ballpark of 2000 C.

    Another neat trick is that the system has no moving parts. The tubing passes through a magnetic feild. A pair of electrodes stick into the liquid metal and introduce a DC electric current, effectively creating a liquid electromagnet. The electric current through the magnetic feild is exactly the same as single winding of an electric motor - except the motor force is directly on the liquid metal itself. This force pumps the liquid around the cooling loop.

    Silent, and no failure prone moving parts.

    -

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  16. Doesn't touch certain things... by Svartalf · · Score: 3, Informative

    It wets the surfaces of anything, including glass and plastic, but stuff like Gallium Oxide. A thin coating of GaO2 is present in the new non-mercury thermometers so you can actually read them.

    All in all, it's obnoxious, but it's not anywhere near as bad as NaK alloys or liquid Na- there's a good reason why they abandoned that stuff as it'd attack almost anything in existence in short term. Same goes for Mercury- save that it's pretty damn toxic in addition to being an aggressive metal.

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