How to Build a Mainboard: ECS Production Tour

Unts writes "Ever wondered how they put a mainboard together? HEXUS.net has taken a tour of ECS's production facilities, following a mainboard from PCB creation, right through to burn-in testing. From the article: 'The final production testing is done by skilled female technicians who have the ability to test two at a time, in tandem. They've got some test hardware that I'm jealous of (fast-removal memory modules, CPU heatsinks that don't need full attachment, PCI and PCI Express logic testers, etc.) and can have a mainboard fully functionally tested in a matter of minutes.'"

Comments

Fun in the Factory!

[rueger]

From TFA:

"So next time you purchase a mainboard, think about the guys and gals that put them together, since it's not completely automated... Volume counts and the people are pushed a lot harder that I thought they'd be, to keep that volume up."

Would that be the people who are housed on-site "with ECS providing everything you need to live and work in pretty much the same place" and who apparently never leave the workplace because "work and play are rarely separated, since it's a fair run in to ShenZhen city and you live directly on-site next to the factories"?

Gee Whiz Wally, isn't it nice that they allow their workers an "on-site restaurant and relaxation area, well kept garden for spending free time in, (and an) employee-built library"?

How grand.

two at a time!

[hosecoat]

females...two at a time.... theres a video?

A girl tested it?

[Ruud Althuizen]

So you are saying that a GIRL has tested and touched my mobo? I am never going to get rid of this one.

Re:wtf?

[birge]

No, fool. That article was about motherboards. This one's about mainboards.

ECS = cheapass boards

[Enigma_Man]

I work at a company that deals with motherboards from all makes and models. ECS are fairly notorious around the office for being craptastic. They share a lot of boards with "PC Chips" which are probably one of the most common boards that come in with "random problems" which usually turn out to be hardware failures on the board (bad caps, bad power regulators, or not being able to use fast memory).

-Jesse

ECS and PCChips

[eventhorizon5]

Isn't ECS the parent company of PCChips, the company that not only used to sell crap boards with fake cache chips (which even had modified BIOSes that claimed that the cache was real), but even had relabled chipsets and sometimes exploding capacitors? Newer boards by them are also usually flakey, mostly due to the fact that they use the cheapest possible components.

http://www.redhill.net.au/b-bad.html
http://www.rainbow-software.org/hardware.html

One report says that PCChips/ECS is all of these brand names:
PCChips, Amptron, Protac, Aristo, Minstaple, Eurone, Matsonic, ECS, and possibly more.

(I should get a Protac motherboard!!! oh yeah!! lol)

Here's something interesting I just found:
http://www.redhill.net.au/b-02.html
quoted:
------------------
"ECS K7S5A

The SiS 735 chipset is a particularly interesting one. It was first previewed in mid-2001 when the DDR main board market was in the doldrums. The ALI entrant was considered a non-starter, the VIA KT-266 buggy and very late, the well-performed and stable AMD 760 was dear and in short supply, and VIA's SDRAM-only KT-133A was taking all before it. Nvidia's much-touted Nforce was still vapourware. Unless you just didn't care about the cost, a KT-133A was the only rational choice.

Then, from out of nowhere, came the SiS 735: an entrant from a firm that had all but foundered in its sudden rush to build its own fab facilities and cut ties with its former manufacturing partners, a firm that had little left but a reputation, and that a poor one. To everyone's astonishment, the SiS 735 was the clear benchmark leader, and in most respects it still was right up until the transition to 166MHz FSB chipsets began: if we are to disregard the weird all-in-one Nforce, only VIA's second-effort KT266A could beat it. SiS had three hurdles to overcome: the first was demonstrating competitive performance. This they had already done. The second was demonstrating stability and compatibility: this too was within their measure. And the third was getting mainboard makers to adopt it. This was perhaps the hardest task, as mainboard makers are reluctant enough to offend Intel by making VIA and Athlon products, offending both Intel and VIA at the same time requires more than the usual bravery. SiS chose to overcome that reluctance by making the 735 an offer just too good to refuse. It was very cheap. For a high-tech state-of-the-art DDR chipset, it was amazingly cheap.

Elite are surprisingly little-known for a company that is one of the largest mainboard manufacturers of all. They are bigger than ever since their merger with the infamous PC Chips group (the fake cache people) in the late 1990s. They made quite a splash on the overseas markets with this board, one of the very few to use the SiS 735 chipset, and once they overcame a well-publicised BIOS problem, were very successful with it. Here at Red Hill we had been very happy with our KT266A mainboards and had no need to switch, but with the Elite coming in anything up to fifty dollars cheaper than a KT266A, it would be foolish not to try them.

In the flesh, the boards had that familiar PC Chips look about then: they were alarmingly thin and very cheaply made. Our first impression was that there was no way these could be as reliable as our Epox and Soltek KT266As (or our Soltek KT133As, for that matter, for these were a dual mode board that can take SDRAM or DDR), and our past experience with PC Chips associated companies did little to encourage us. Still, we gave a pair of them every chance to show their stuff. We soon found that they were fussy about RAM and incompatible with Athlon Thunderbirds. Not a great start. From there it got a good deal worse: the more we tinkered with them in the workshop the more apparant it became that they were unstable. Quite often they wouldn't even run error-free

Re:Every man's dream....

[RapmasterT]

I so don't want to know why it skilled female technicians are uniquely able to do this job.

my guess is the unskilled ones kept screwing it up.

I've been to Shenzhen. . .

[Sialagogue]

I have actually been to Shenzhen and toured factories there. Just as there are in other parts of the world, there are a range of factories and a range of working conditions that highly depend on the needs and sense of responsibility of their manangement. Some are better because they have progressive management. Some are better because management has noticed higher productivity from happier workers. Some are better because they are in a product category (like this article) that is in a competitive labor market, and need more than unskilled labor.

Most importantly, however, some are better because they are part of a supply chain that works for a client that requires it. The ultimate destination of the goods is a client that does regular audits of their facilities, and the manufacturing owners know what side their bread is buttered on.

The dormitories in and of themselves are not evidence of a captive workforce. They exist simply because they rely on a highly transient workforce. As with all the other factors, the qualities of these facilities vary considerably as well.

Now for just a few of the points as I see them. "Fat and bloated" do get thrown around a lot in front of "American," but it obscures the main point - we *are* very wealthy by global standards. That wealth has enabled some incredible local excess and some incredible global charity over the years. But as someone who buys from China, my suggestion to people who would like to make a difference in the lives of these Chinese (or Vietnamese, which has been the site of some of the latest incredibly abusive working conditions) is that you at least consider these points:

1. Spare working conditions are not the same as abusive working conditions. Both exist.

2. Low pay for unskilled labor (or low pay in general) is not the same as slavery or even economic slavery. Low pay is widespread, actual slavery is uncommon if not unknown in actual manufacturing, economic slavery is less common in China, more common in other countries.

3. Jobs that suck are better than not eating, and I'm talking about really not eating, where you and your family get thinner and thinner until you die, and your neighbors can't help you because then they'll die, and the goverment can't help you because there are millions more like you.

But most of all:

4. If you want to help, use your biggest asset: your wealth. Who's buying goods manufactured in China? Almost everyone. Do a little research online (you're reading Slashdot, so I know you can) and find out who are taking ethical approaches to their supply chain and who aren't. Do not buy product from companies that divorce themselves from the realities of their manufacturers. Write to them and tell them that you'd pay 5% more in retail price if you knew they were working with their suppliers in China to ensure the long-term improvement of their workforce. Write e-mails to companies who have even minimal standards programs (and they enforce them) and offer words of support.

The reality is that they're all doing it for you. How you buy and how much you're willing to pay guides the whole supply chain, and you can undo it by buying in an ethical manner, making a big noise when you do it, and encouraging others to do it to. The retailers, and then by default the wholesalers, importers, and distributors will have no choice but to listen. And lets face it, isn't the whole point of being fat, bloated, and rich to be able to order people around?

China feels like far away, and sometimes it feels like "them" rather than "us," but once you've been there it's different. Understanding that you can help some people get out of grinding poverty simply by paying 5% more for socks is worth considering.