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Building an Energy Efficient Datacenter?

asc4 asks: "The company I work for is a webhosting and colocation company. As our power utilization grows, we have begun searching for ways to make our datacenter more efficient. The biggest hit from the utility company comes in the peak usage charge, which penalizes (rather severely) for the highest sustained burst of usage during a billing period. Due to the nature of the colocation business, we can't control how much or when client devices use power, so I'm wondering: is there's something we can do at the datacenter level to help smooth out our power consumption, over the course of a given period of time?" "In these days of hybrid cars, Energy Star devices, and in general more eco-friendly power consumption, it seems like there must be some products out there that can help make datacenters more efficient, as well. Could fuel cell technology be something to look into? Would flywheels or capacitors help? How about using more efficient AC units than what are available from the big names? What are others doing to reduce peak power consumption in high-drain datacenter environments?"

20 of 138 comments (clear)

  1. Alternative energy? by jimboisbored · · Score: 3, Informative

    It's not necessarily cutting power consumption, but will reduce monthly bills and is eco-friendly. I'm thinking like solar or wind assist (depending on your geographical location)

    1. Re:Alternative energy? by Smidge204 · · Score: 4, Informative

      While not necessarily "alternative energy", you might try some form of cogeneration.

      Take a fuel such as natural gas, propane or even heating oil/biodiesel. Run a generator to supplement your electrical needs.

      Take the heat generated by the generator and run it through an absorption chiller to provide some "free" cooling for your datacenter. If you have any extra heat left you might be able to use it for domestic hot water/space heating as well.

      If using natural gas, then a fuel cell may be a viable option - they certainly run hot enough!

      The only other kit you would need is a smallish cooling tower (help cool water prior to entering the chiller), some pumps and a chilled water coil + fan inside somewhere. This would probably be expensive to set up though. You would have to do some analysis to see if you would recover such an investment in a reasonable amount of time, if at all.

      A bonus would be that, if properly designed, you'd have complete independence from the grid and won't be effected by blackouts!

      Another approach would be to look into ground-sink heat pumps to reduce cooling costs. Special enclosures for your equipment may also help keep the cooling right where you need it.

      Power conditioners on the incoming electrical circuits may also help improve efficiency of the power supplies, which would save on electricity and also a little on cooling costs (more efficient = less heat)

      In the end, anything you do to reduce costs will likely be a Good Thing(tm) for both the environment and your bank account.
      =Smidge=

  2. pump water uphill through generators by rcpitt · · Score: 5, Funny

    During off-peak time, pump water uphill to a holding reservoir - a big swimming pool on the roof might do.

    Heat the water with the waste heat from the cooling units.

    Sell access for swimming - nice warm water (well, here in Canada we like it warm :)

    During peak hours, drain the pool back via generators to make electricity. (make sure you tell people first)

    Use warm water to cool more - generate steam.

    Run steam through turbines to generate electricity.

    Use electricity to pump more water to pool on roof

    continue as needed

    --
    Been there, done that, paid for the T-shirt
    and didn't get it
    1. Re:pump water uphill through generators by Kitsuneymg · · Score: 5, Informative

      This is exactly how the TVA stores extra generated power. They pump it back uphill above a dam. While hard for a small business to do, it is one of the most efficient power storage mechanisms used by the power industry.

      A thought that crossed my mind: Power Factor

      The power you actually benefit from is not what you are charged for. If the magnitude of real power (550 kwatts etc) is one side of a right triangle and reactive power (measured in VARS where 1 VAR= sqrt(-1) watts) is the other, you are charged based on the hypotenuse. (eg sqrt(Real^2 + Reactv^2) = Billed power. The angle between the hypotenuse and real power is controlled by the amount of impedance (reactance) in your system. This is called your power factor. To bring this towards unity in industry, special variable capacitance motors are used to counteract the inductive effect of normal motors (and PSUs and fans, and wires, etc.) Your power company should be able to tell you all about it, including if it is worth it for you to do. Just ask about power factor correcting.

      The motor DOES use real power but it helps eliminate reactive power. Power companies typically charge a lot for an overabundance of reactive power consumption(ie too muich inductance) because this can seriously wear on generators.

      Another thing. Make sure you have good switching power supplies. Cheapass supplies are both noisy and inefficient. ANything quoted as having Active-PFC or A-PFC already does power factor correction and the above can be ignored for it.

      Wiki-links: Reactive Power, Power Factor, Power Factor Correction. The last one is what you will want to do.

  3. Solar Panels by deque_alpha · · Score: 4, Informative

    If you can, install solar panels on your roof. It will smooth the peak a little, and also reduce your overall expenditure. If you are in a sunny location, the investment can often be recouped after only a couple years. Most utilities will even subsidize such ventures.

    If that's not an option, server consolidation and virtualization for the people whom it is appropriate for are the only other options I can come up with...

  4. Load Balancing by redphive · · Score: 5, Informative

    I am going to guess you have 3Phase power perhaps through more than one primary link. Do they charge
    based on the peak of one phase or the average of all. If you aren't balanced on your phase input into your building, you may be able to rebalance and see some benefit there. If you have one or two large UPS systems that are pulling equally across all three phases, make sure that the output of the UPS system is also balanced, that could end up bringing your input usage down.

    This of course wouldn't help with your peak usage, but something to consider anyways.

    Short of that, you would be looking for something that could store power and charge that at a regular rate. But then you could end up possibly shorting your demand on the output side based on the available power in that 'system' at peak times.

    I am going to guess your best bet is to look at phase and load balancing through your power distribution network and make sure you have placed your clients. If I was in a similar situation, I would set up a collection of load coils across each hot lead in your power distribution network and graph the values on a tight schedule (in order to catch peaks) and determine what is responsible for your peaks.

    Don't know if any of this would help, but it is discussion, mod accordingly.

    1. Re:Load Balancing by redphive · · Score: 4, Informative

      oh one other thing. If you don't know how they calculate your peak, you aren't going to get very far as your results could differ from your bill. Make sure you are fully versed in the way they are quantifying your demand.

    2. Re:Load Balancing by TinyManCan · · Score: 4, Interesting
      This is absolutely correct. The very first thing you should do is get some monitoring gear in place so that you can tell what is going on in real time, and find the sources and causes of those high peaks.

      Once you get a feel for how the datacenter is 'breathing' (i.e. watch the usage graphs and become familiar with the pulse of workload, etc) you should be able to come up with good solutions to your problems (like starting your monthly billing processes 2 days early, so you can only run the batch processes at night when the power is cheaper).

      Also, never underestimate the cost of lighting and A/C. Maybe you can get by with only turning on every 3rd fluorescent light. Maybe you can use exhaust fans instead of A/C in a colder climate.

      The point is you'll never know what problems you need to address unless you monitor your DC.

  5. Lower Peak Demand by RelaxedTension · · Score: 5, Informative

    I used to work for a company where I was in charge of building automation and peak demand limiting. We used several strategies for this. 1. Use thermal storage where possible. The only real source you can control is the cooling/heating for the building, and you want to build uip as much of what you need during low periods of usage, like in the middle of the night. If you're in a cold climate, store heat, and if you're in a cold climate store cold. Use water large water tanks to achieve this. It will cost you to install them initially, but they will pay for themselves in a surprisingly short period of time. 2. Monitor the usage and trim where you can when you're hitting peak demand. Turn off lights, coooling units, etc., for the short time that it's required. Pre chill or heat the building ahead of time. 3. Run your backup generator to supplement existing power if you have seasons where usage is much greater than at other times of the year. If you have to run it every day of the year it won't help due to maintenance and fuel costs. But if you need it for short periods to chop the peak then it's well worth it. Again, it will more than pay for itself. The power company may even pay you to supplement them with it. 4. Look for alternative methods to heat or cool, or even generate power. You'd be surprised at what's available now for that.

  6. Run the aircon predictively by HotNeedleOfInquiry · · Score: 4, Informative

    If you're right on the edge of getting nailed for peak load, you could run the aircon aggressively before the peak load period and try to coast through it with the unit off. Chill the place to 60F, shutdown the aircon a few minutes before peak load and see how long you can go before turning it back on. Economizers can work well at reducing your aircon load. We pull in cold outside air at 5AM and cool the building down to 65f. This saves us about 2 hours of aircon running during summer days.

    --
    "Eve of Destruction", it's not just for old hippies anymore...
  7. How much do you value reliability? by Anonymous Coward · · Score: 5, Interesting

    For smoothing out power usage, there are a number of different options -- aside from alternative energy, you could do rolling brownouts throughout your datacenter and rely on UPSes or generators to keep things going -- but you *will* take a hit in reliability. Every switchover -- one mains circuit to another, mains to battery, etc. -- carries some risk.

    I've watched an entire datacenter go out on what was supposed to be a controlled switchover -- power company needed to do some work, pulled the plug (with the datacenter's consent), the backup generators start... and then die. The UPSes kicked in, but could only supply 15-20 minutes of power. Everything failed over to a backup datacenter, whose link then decided to go out to lunch.

    Total cost of the outage was measured in tens of millions of dollars.

    Just keep this in mind when doing the business justification calculation (cost savings from lower energy bills, minus upfront cost of equipment, minus risk of additional downtime times cost of downtime, minus cost of maintaining the equipment). Unless energy prices go *way* up -- like oil hitting $250/barrel -- I'd be surprised if this would pay for itself.

  8. No by cca93014 · · Score: 3, Informative

    "Could fuel cell technology be something to look into?"
    No. Fuel cells are a way of transporting energy, not creating it. This is such an important concept to grasp that cannot be understated.

    We are in deep trouble, energy wise. There is no immediate solution (within the next 30 years) that can help us. We need to get used to that concept, fast. Doing "your bit" for the environment is simply not enough.

    Welcome, too, China and Inda. Welcome to the powerdown.

  9. On your server farm by buck-yar · · Score: 4, Funny

    I take it you have quite a server farm.

    Intel sells a lot of crap, so take some of it and use a methane generator to produce power.

  10. How about looking for energy efficient devices... by spagetti_code · · Score: 4, Insightful
    How many of your servers are running at 100% CPU? How about moving them to VIA low power processors - up to 1.3GHz.

    I have one of these (1.2GHz) and with 1 large HDD, encoder card, network, DVD etc - it idles at less than 20W and maxes at about 60 (encoding, playback, DVD all going, CPU 100%). Burst power when switched on seems to be about 72. This is less than the processor alone on a high spec box.

    This will only work with non-CPU intensive operations. However IO seems to be pretty good on these boxes, so an IO bound server would probably not suffer too greatly using a VIA mobo.

  11. Hoe much money you got? by RingDev · · Score: 3, Insightful

    Some things are easier to do in the design phase. but something can be done now.

    First, pre-cool the room. There was a good article on /. earlier this week, keeping the building cooler in the morning and warmer in the afternoon can drop your peek time costs.

    Second, install a solar power system. Kinda pricy, but if you have a large roof you can generate some solid power. And don't think that being in the north excludes you from solar power. Uni-Solar has a great sun index map showing what level of solar output and electrical output you can expect in any given area.

    Third, going with solar, a battery array or some other type of power storage. By using the solar pannels to juice up the batteries, you can pull power from the batteries at peek time, but charge them all day.

    Fourth, sub-teranian cooling. Once you get a little ways under the surface of the ground, the temperature becomes a pretty consistant mid/high 50's. Using sunken water tanks you can run 60 degree water through a radiator in your HVAC system. I know there are companies that can install these system but I can't recall any names off the top of my head.

    Fith, solid state storage. If you can swing paying $50/gig as opposed to $1/gig for storage space you can dramaticly cut down on your both your cooling bill and your electric bill.But at $50,000 per ter vs $1,000 per ter, it's going to take a while to recoup the costs.

    Sixth, custom server cases/cabinets. Traditional closets are great for cramming a lot of servers into a small area, but they about suck for heat management. You could fund a research project at any number of engineering schools to create a better storage solution.

    -Rick

    --
    "Most people in the U.S. wouldn't know they live in a tyrannical state if it walked up and grabbed their junk." - MyFirs
  12. A few more suggestions by TomTraynor · · Score: 3, Interesting

    1. Cool down the centre during the night when hydro is at its cheapest.
    2. During the day raise the thermostat so the AC does not kick in too soon.
    3. If you have windows use the blinds on the sunny side. Thermal load is a royal pain. Where I work it hit 27c inside even though it was -14c outside. The north side was running at about 21c.
    4. Put all non-essential equipment on powerbars and turn off the bars. Most monitors and other electronics still draw a bit of current for 'instant on'. That takes hydro and dumps more heat for the AC to handle.

    --
    Panic now, beat the rush!
  13. Consult the experts... by stienman · · Score: 4, Insightful

    Get a professional electrician in that knows about peak charges.

    Older installations used to use giant flywheels, but not to limit peaks. They were used for power conditioning and limited power backup.

    I'd do an extensive survey before trying anything else. Buy or rent a power meter that does logging and graphing. Check everything out for a month - each phase and the current draw on each phase, and current draw on each rack (each computer if possible).

    Proper sequencing of cooling can drastically affect your power consumption. Never start your cooling motors when you're drawing a lot of power - motor startup is a huge peak. After doing a survey of your power needs you may be able to identify times when you can avoid turning the cooling system on which will lower your peak. For instance, before the daily peak, cool the data center down a few degrees more than usual. Then shut off one or more cooling system until after the daily peak. This can be tricky to correctly manage and implement, especially since it has to be automatic and failsafe.

    Alternately, shop around for your power. check with a few competitive companies and see if they offer a better deal.

    -Adam

  14. how about running of the generator by boxie · · Score: 3, Informative

    Being a datacenter you would undoubtedly have a generator backup to your UPS solution.

    Would it be cheaper/feasable during these peak times to "test" the generator... ie turn the mains power off and run on diesel?

    --
    A Tale of 2 idle hands
  15. relocate it by TheSHAD0W · · Score: 3, Interesting

    If you've got a datacenter large enough that energy efficiency is a problem, I recommend you move the whole shebang to a location where energy is more plentiful. Upstate NY, which has plenty of hydroelectric power, would be a good choice. Nowadays, thanks to the internet, you don't have to keep your datacenter next to part of your operation.

  16. It WILL reduce peak usage by jd · · Score: 3, Informative
    Power supply units don't scale well. Double the power out will require FAR more than double the power in. Two computers with two high-efficiency PSUs will take LESS power than one computer with a single PSU that is less efficient.

    Disks (and other mechanical parts) will consume a lot of energy, but you don't need to replicate every single physical disk - if the data is under two gigabytes, RAM disks should be fine. In the event of a hard drive failure, backing up off RAM disk is no different from backing up from physical disk, so what's the difference? A single SAN-based disk pack, copied into RAM on the servers, would be the least power-consuming design - especially if you powered the hard drive off except when syncing up.

    It costs power to task swap, so the more active tasks there are, the more swapping (if the tasks are all being given fair time) and therefore the more CPU time is taken by kernel activity, therefore the more power is being used up on housekeeping. You should be able to reduce the power consumed by heavy kernel activity by load-balancing.

    If you're going to load-balance, you don't need high-power server-rated or desktop-rated CPUs. Mobile CPUs will take less power, you'd just need a larger cluster to load-balance over. If using Linux, also look at CPUs other than Intel - many MIPS and MIPS64 implementations are pretty low-power.

    Networks take power to run. There's no escaping that. Don't run more wire/fibre than you have to (that also includes not running longer cables than you need), and don't use more intermediate network devices than will get the job done properly. Oh, and don't overspec the network for a given technology. CAT6 is good stuff, but if your machines never exceed 10 mb/s on the network, you're going to lose efficiency. The "for a given technology" matters, as different technologies will consume different amounts of power for a given spec. Shop around.

    Cooling systems are another mechanical system and so are necessarily power-hungry. You can't put those in RAM, however. Again, shop around. You want the best cooling power per unit of energy. This may turn out, for your system to involve having several fans on a single component. It might equally well work out that you can link ducting together such that a single fan can directly cool many components. Since the energy efficiency is what is important, go for the most energy efficient solution for your system.

    Depenmding on the system, it MAY (this is not guaranteed) improve the efficiency to have a variable-speed fan, with the speed controllable by the CPU, and where all components cooled by this system have thermal sensors readable by the CPU. You can then vary the cooling as a function of both temperature and predicted load levels. (Varying according to temperature alone is useless, as the loads on the components will change faster than the sensor readings - but could change in either direction. Since the OS knows what tasks it is currently doing, it should be capable of predicting the likely loads for a much more reasonable timebase.)

    Connectors are notorious for high resistance and therefore power loss. If there is something that you're unlikely to change for the productive lifetime of the computer, all power loss through all unnecessary connectors (whih are generally made from poor conductors anyway, just adding to the problem) is power you can conserve simply by improving the connection. If you insist on using connectors, make sure the wires that go to the connectors are soldered and not just held in place by pressure. Also, clean the connectors thoroughly, as buildups of oxide and dirt will increase the resistance. You WILL be better off by removing the connectors entirely and soldering anything that's not going to change in place.

    Finally, the data center's power grid. You want very high voltage, very low current. (Power dissipation is proportional to voltage, but proportional to the square of the current.) The industrial powe

    --
    It's a small world and it smells funny; I'd buy another if it wasn't for the money; Take back what I paid (SoM)