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Was Thomas Edison Right about DC Power?
Declan McCullagh writes "Everyone knows the alternating vs. direct current wars ended with Thomas Edison and Nikola Tesla. But now DC power is being seriously considered for data centers. DC advocates say that plugging servers into AC power is inefficient, and switching to DC cuts down on waste heat and component failure. The University of Florida has even bought 200 DC servers."
The origin of the 48 volt number is that it was convenient, and now it just sneaks under the 50-volt "low voltage" cutoff in the NEC, which I think was written with telcos in mind. The glorious thing about this is that you don't need licensed electricians to do power wiring in a central office.
And the reason it's negative with respect to ground goes all the way back to the telegraph system: Western Union initially ran bipolar lines and noticed that the positive ones corroded much faster. Sodium ions (from dissolved salt) are negative, and thus repelled from lines that're also negative. The whole phone system was built with positive ground because of this, and it's saved incalculable maintenance costs. It does tend to mess with people's heads the first time, if they're used to negative ground systems, but you get over it quickly. (A number of traditions use blue for "hot" and black for ground/return, to help escape your "red equals positive" association.)
DC power as used by telcos is also always redundant. There's an A-side and a B-side for everything, and the cables are sized so that the entire load can run from just one side. This leads to some very fat copper, which is cheap compared to downtime. You don't achieve five-nines reliability with a system that contains single points of failure!
Now, about rack-mounting: This was also invented by the telcos, originally in a very wide (40-inch?) format, for the panelboards and Strowger switches. Some of the old crossbar equipment is still in those huge racks, but the 23-inch width is infinitely more common now. All telco equipment is mid-mounted, with the ears approximately in the center of gravity on the shelf, so the force on the screws is shear. There's no torsion on the mounting flange unless you step on the front or back of the shelf. Cooling is always convective bottom-to-top, or occasionally front-to-back with fans. This leads to a "cool" front aisle and a "warm" back aisle between alternating rows of equipment.
Now, the pro audio industry borrowed the rackmount idea fairly early on, but they were mostly mounting control panels and mixers, which are very shallow, so flush-mounting made sense. They also changed the every-inch Western Electric mounting holes to an alternating-spaces "EIA" standard, and narrowed the rack from 23 to 19 inches.
Somewhere along the line, an absolute idiot decided that computers should be rackmounted, but they should be 19 inches wide, flush-mounted, and use EIA hole patterns. I'm sure this has something to do with mainframe legacy getting perverted by peecee people. The current mishmosh of mounting standards (19" vs 23", two-post versus four-post, flush versus mid, inch versus RU, front-cable versus rear-cable) is what every datacenter tech deals with on a daily basis. Throw overhead racks versus raised-floor cabling into the mix, and you've got a recipe for frustration!
If you're familiar with the concept of "blade servers", where common components are separate from processor resources in the shelf, congratulations. Telco hardware has been built like this since the invention of the circuit board. Actually, the concept of replacable plug-in units goes back before that, but it got vastly easier with printed wiring boards and card-edge connectors in the sixties. Most of the "good ideas" in serious computing circles are actually century-old ideas in the telco industry. Spend a week shadowing a central office tech before you design a datacenter, please!
Also consider: If your datacenter is already built for DC, throw some solar photovoltaic panels on the roof. Inverters are a large part of most PV systems' expense, and you can skip that part. Why not start offsetting your grid demand now?
Also also: Edison was flat-out wrong about DC. The modern switching power supplies that make DC transmission lines practical didn't exist in his day. Besides, long-distance power transmission is an entirely other discussion.
The article conflates several things.
First off: Digital electronics generally requires several voltages. And they're all low, requiring high currents, massive conductors, and local filtering and regulation. So even if you're providing DC power from outside the room, you'll have a switching power supply (or several) in each piece of equipment to convert whatever the rough DC power is to whatever you need, smooth it, and regulate it.
But while some electronic devices use a common switcher to generate all the voltages with one conversion step, others use a "roughing" supply and a bunch of local supplies. Part of that is to get better regulation - part is because the roughing supply must run from 60 (or 50 or whatever) Hz and thus requires big caps to tide you over the low part of the cycles - caps you don't want taking up space near the components.
If you're going to do it in two stages anyhow, you can put your roughing supply OUTSIDE the room and only have the final supplies inside. The roughing supply has a lot of heat dissipation so you save a bunch on your cooling.
Second: There are two standards for power distribution in electronics rooms:
- Your local power line stuff. (120/240/480/208-3-phase in the US)
- The telco standard: x2-redunant 48V DC.
A lot of equipment - especially networking equipment - is manufactured for sale to tellcos and other operations that use the standard. They might have initially used it because some of their equipment was co-located in tellco sites, where only 2x48VDC is available - and they got a quantity discount for buying a bunch of the same stuff and went to 48V for their own sites. Or they might use it because it's MUCH simpler to do backup power with floating batteries and century-old technology than with a building-sized UPS. (Note that a UPS CAUSES at least one outage when first installed and on the averate at least one more within the first year of operation from some malfunction. And a UPS dissipates more power than a roughing power supply or a battery charger.)
But the standard for 48VDC is REDUNDANT 48VDC supplies, with the equipment only requiring one (and typically doing "cutover" with diodes B-) ). With the equipment already set up for redundant supplies it's not a lot of cost or work to wire both sides and put in two 48V feeds to the equipment room. (Four diodes are a LOT cheaper than a pair of 120V roughing power supplies at each box, too.) So of course the users of such equipment normally give it dual supplies. (Even if it's a single rack and so they just put two roughing supplies in the rack fed from two different 120V feeds.)
The result is that all the equipment has redundant power supply, and keeps operating glitch-free through a number of kinds of partial outages - AND power supply repair and replacement. This is what's responsible for much of the claimed increase in reliability.
The whole Edison/Tesla DC/AC war had to do with the economics of CROSS-COUNTRY power transmission. AC beat DC there because a century or more ago it was virtually impossible to jack DC voltages up to levels suitable for long-distance transmission and back down to levels safe for distribution within houses, while AC could do that easily and efficiently. So Westinghouse/Tesla could ship cheap power from Niagra Falls to New York City while Edison had to build fuel-burning power plants IN the city. It has essentially nothing to do with shipping the power around within a single building.
Bantam Dominique roosters crow a four-note song. Once you've heard it as "Happy BIRTHday" you can't NOT hear it that way
Meanwhile back in the real world ...
In a standard PC power supply the incoming AC is rectified and stored in a capacitor. Energy only flows into the capacitor when the voltage after the rectifier exceeds that stored in the capacitor. This results in a waveform which departs considerably from a sine wave - no current flows for most of the time while much higher currents than expected flow at the peaks of the half cycles. Electricians interpret this as a bad "power factor" from their experience driving inductive loads where the current lags the voltage by as much as 90 degrees.
Standard PC power supplies are nothing like 90% efficient largely because of this crude rectification of the mains. Compare the rating of your supply in watts with the input voltage multiplied by the input current. These values should all be marked on the case.
Power Factor Corrected (PFC) supplies are available. The better ones use a switch mode circuit to charge the reservoir capacitor through most of the main power cycle, while the less good ones incorporate a capacitor across the mains to buffer the large peaks of current when the input voltage exceeds that stored in the reservoir capacitor.
One advantage of AC is the ease of transforming it to other voltages using transformers and the ease of using it to drive motors especially with multiple phases. In the modern age where switch mode power supplies are cheaper than those using transformers operating at mains frequency this advantage no longer exists. One disadvantage of using DC is the difficulty in switching the stuff off - inductance in the load drives the current straight through an opening switch or fuse creating a nice sustaining arc which is not quenched by the current dropping to zero twice each cycle.
It turns out Edison was not completely wrong: HVDC
In particular, "Increased stability of power systems" is certainly something that individuals in the Northeastern US and London may be interested in.
Of course, AC still has its uses, but the chart is now thought to be:
really long distance -> HVDC
long distance -> AC
short distance -> DC