Shuttle To Fly Without Safety Revisions
HaloZero writes "In the face of safety concerns, NASA has decided to proceed with launching the Space Shuttle Discovery in July without changes to the external fuel tank. The article states that even though Discovery's last launch shed a huge 1-pound chunk of potentially devastating foam, they're willing to wait to change the spec on the disposable tank. The changes would modify the Ice/Frost Ramp assemblies, which prevent a buildup of ice on fuel lines and cables (as a side effect, they also have a tendency to dislodge large chunks of insulation)."
Furthermore, foam loss was experienced long before the switch, including incidents which caused serious damage. Quoting from the above.
The new foam did initially suffer from more loss and popcorning, however, it was the old foam that destroyed Columbia.Correct. Foam pieces falling from the area in question (the ice ramp) have been observed to be too small to cause major concern, based on their calculations and testing, or will safely clear the orbiter (I forget which). They had been considering replacing the foam in this area with heaters. There has to be some sort of protection or else ice might build up. Ice hitting something at 500 mph is a lot worse than foam. I assume the combination of not wanting to add another active system (which can fail) and needing extra power supplied while sitting on the pad were contributors to this decision.
After the loss of Columbia, NASA removed a foam ramp from the tripod area that holds the external tank in place. This is where the piece that caused the damage came from. In Discovery's last flight (and I believe in some older launch videos), foam was also observed to come off the proturbence air load (PAL) ramp, which is another aerodynamic feature. This was also eliminated. Additionally, NASA is going to be flying a gentler flight profile on remaining missions (listed as "Low Q"). They lose a little bit of load capacity doing this, but the acceleration is lower and their speed is slower in the denser levels of the atmosphere.