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Fly-by-Wireless Plane Takes to the Sky

galactic_grub writes to tell us that engineers in Portugal have built and flown a plane with no wires or mechanical connections between the major systems, only a wireless network. From the article: "Tests flights carried out in Portugal have shown that the system works well. Cristina Santos, at Minho University in Portugal, who developed the plane, says the aim is primarily to reduce weight and power requirements. 'Also, if you do not have the cables then the system is much more flexible to changes,' she says."

21 of 376 comments (clear)

  1. Holy Crap! by Whiney+Mac+Fanboy · · Score: 5, Insightful
    Goddamn it! A 'wireless' plane! My first thought was why the hell would you want to do that? First thing I decided after 802.11 got cheap was "wireless for convenience, wired where it matters". The following quote from TFA clued me in however:
    the aim is primarily to reduce weight and power requirements. "Also, if you do not have the cables then the system is much more flexible to changes," she says.
    I tell you what ladies & gents - this is one plane where I'd take notice when told to switch my cell phone off!

    PS - I note the next story on the front page is "IT: Wireless Security Attacks and Defenses." Coincidence? I think not ;-)
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    1. Re:Holy Crap! by Anonymous Coward · · Score: 5, Funny

      A 'wireless' plane! My first thought was why the hell would you want to do that?

      Do you have any idea how hard it is to hang the CAT5 all the way up there in the sky?

    2. Re:Holy Crap! by ArsonSmith · · Score: 4, Funny

      Americans are no longer allowed to make jokes about other people.

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    3. Re:Holy Crap! by Rei · · Score: 4, Interesting

      Back in 2004 when I independently came up with this concept for accident-resistant spacecraft, the complete system was:

      "I've been looking at the concept of avoiding almost all hydraulic actuators in favor of self-contained high power electric actuators, so you don't have to have all of the overhead of hydraulic line temperature regulation, you don't have the risk of hydraulic leaks making you lose all control. You can scatter the power supply throughout the craft in proportionally small batteries connected by surge protected circuit breakers, so that if one mechanical part of the craft fails, the others continue to work. Combined with wireless networking, you could even have debris run straight through 90% of your wing at the fuselage connection, and as long as everything remains structurally sound (which a hot-frame titanium design would certainly help with), you still retain control of the wing's control surfaces."

      That is to say:

      A) Eliminating wires is more than a weight savings: it's a safety feature. While aircraft aren't subject to the kind of extremes that spacecraft are, debris strikes or corrosion can damage wiring. It's easy to have half a dozen backup transmitters, but try to do that with wiring, and you won't like the results.

      B) It reduces maintenence. Have you ever looked at the wiring of an aircraft?

      C) It makes aircraft closer to "plug and play", design-wise (although you'll still have to recertify the craft)

      D) The issue of providing power is to use "grid" power. That is to say, you distribute electrical generation and storage capacity as much as possible throughout the craft so that parts remain powered (at least somewhat) even if their power lines get cut. In an airplane, where your power comes from your engines, you'd have one to four generators and as many batteries as you want.

      The ultimate goal would be to have an aircraft that won't crash through anything less than catastrophic structural failure.

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  2. Do we really need this? by DougLorenz · · Score: 5, Insightful

    Does an optical cable REALLY weigh that much that someone would want to replace it with wireless? This goes for any situation where functionality is considered to be important. I have a wireless network at home, but I've also run gigabit ethernet through the entire house. The wireless goes down from time to time, but the hard cable does not. The article talks about two benefits, weight reduction and power reduction. In both situations, I would expect that a single lightweight fiber connection and some LED lasers would not be significantly heaver, and would likely use a good deal less power... It just seems to me that the whole idea is little more than academic. I can't think of a single situation where it would be more desirable for a device like an automobile or an airplane to use a wireless system for communicating control information. Someone's got way too much free time on his hands...

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    1. Re:Do we really need this? by DougLorenz · · Score: 3, Insightful
      I'd more like to know if there's a way to communicate over the power lines, which you'd have to run anyway, or if this is already done.

      If they have to run power lines anyway, then just string the fiber along with the power line. Fiber isn't significantly affected by EMI, so what would it matter...

      You have brought up an additional point though... If a plane needs to have power in both the front and back, then what is someone going to do without wires? Batteries located everywhere power is needed? That pretty much trashes the whole "weight saving" aspect of this project.

      Or maybe some sort of microwave transmission of power from the front of the plane to the back... The upside to that is that anyone sitting in the middle of the plane wouldn't need a blanket to stay warm.

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    2. Re:Do we really need this? by Greyfox · · Score: 3, Insightful

      According to this, a 737 contains 36 miles of electrical wire. So it probably would be a fairly significant weight savings. I woudn't want to put my life on the line on that airplane though, at least not until they can demonstate that the safety is the same or better than a conventional one. Give that the FAA implies that a passenger accidentally leaving his cell phone on is enough to make a conventional one go slamming into the ground in a firey ball of death, I'm not sure it's as difficult as it sounds...

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    3. Re:Do we really need this? by ottawanker · · Score: 5, Funny

      But think of the benefits, this way you can still control the flaps in the wing, even after the wing has broken off!

    4. Re:Do we really need this? by iamlucky13 · · Score: 4, Informative

      Pretty darn resistant to lightning, actually. A lot of designing goes into making sure that critical systems remain functional and that nothing carries an excessive current in the event of a lightning strike, which happens a lot more frequently than most passengers probably realize. During the 80's NASA did a very extensive investigation into the effects of lightning on airplanes. Some of the test pilots involved had their planes hit hundreds of times while deliberately flying through the most active parts of the storms. A source I just googled up says the average passenger plane gets hit once a year. According to another source the last commercial airline accident attributed to lightning was in 1967, which was due to a fuel tank explosion, not a control outage.

      Old style plane controls were based on either cables (not suitable for larger aircraft) run from the pilot's controls (yoke, pedals, throttle) to the control surface or else on hydraulics. In the latter, there are hydraulic valves actuated by the pilot, and the pressure is transferred via hose from the pump to the valves to hydraulic cylinders or motors that move the control surfaces. Anyone who is familiar with hydraulics knows how heavy those components are. Fly-by-wire eliminates the direct link, allowing much shorter hydraulic routing, replacing hoses with pumps at the point of use, or even replacing hydraulics with electrical actuators. All the components are surge protected and wiring is typically triple redundant.

      I believe there are three dangers presented to airplanes by lightning: interference, stray currents, and energy dissipation. Interference can be dealt with by minimizing the opportunity to pick up signals (the 777 for example uses fiber optics instead of wires) and signal processing. Stray currents, which can damage componenets, are handled by isolating the electrical systems from the structure and using surge protectors. By energy dissipation I mean resistive heating of the airframe. This normally isn't a problem with aluminum airframes/skins, because the bolt passes straight through the plane with little trouble. With composite fuselages like on the A380, there is typically a safe path designed into the system for the same purpose. Otherwise a bolt might find a relatively small current path and overwhelm it, heating it so fast it could actually vaporize violently (a somewhat more technical way of saying it explodes).

  3. +1 Neat, -1 Impractical by AKAImBatman · · Score: 4, Insightful

    Such wireless links could be susceptible to electromagnetic interference or even jamming, Mellor suggests. And it could be more difficult to build in back-up wireless connections, he says. "If you jam one link you would jam both," he warns.

    That's also my concern. A high powered transmitter is a lot easier to attack a plane with than a shoulder mounted rocket. (Which simply doesn't have the same range as a high powered transmitter.) A truck with a few generators in series would make for an excellent jamming platform.

    There's also the concern of an onboard terrorist using implementation flaws to hack the airplane. The crew would have a deuce of a time trying to understand why they're locked out of their controls.

    Some planes, such as the Boeing 777 even use optical fibres, which can carry multiple signals through a single cable.

    IMNO, this makes a lot more sense. Optical busses between the necessary components are fast, lightweight, and easy to install. I can't see wireless saving more than a few kilograms over fibre connections.

    That being said, in-flight entertainment systems might save weight if they weren't wired up. Running fibre for such systems results in a lot of unnecessary wiring and weight. Since the entertainment system is effectively a low-security system, airplane makers can feel free to use these linkages as long as the control systems remain wired.

    She also admits that stringent aviation regulations may mean the technology first appears in cars rather than planes.

    That makes even less sense. AFAIK, the horrid nests of wires that previously ran all of a car's electronics have been replaced by more standardized busses. The remaining wiring merely hooks a cars features into the power system. Unless I missed something, Bluetooth can not wirelessly provide power to accessories. Which means that they can't replace the wiring in cars anyway.

    Hopefully we'll see this technology help with UAVs and other super-light aircraft. But I have no desire to fly on a plane that has its key systems hooked up through a technology that can be potentially interfered with by the cellphones the passengers are carrying.

  4. Say what? by BenEnglishAtHome · · Score: 4, Interesting

    The developer says:

    ...the system would need extensive testing before she would be willing to ride in a fly-by-wireless plane.

    I think that qualifies for understatement of the year.

    Indiscriminate jamming isn't difficult. I used to hang out with a ham operator so old he had a 4-digit license. The guy had leydon jars made from all manner of old glass containers. He used to cackle with glee after applying the juice for a half-minute or so, then brag about how he had knocked out every TV and radio within a mile. I don't know about the range, but he sure managed to kill the TV and radio in his house by doing that. The point is that relying on wireless anything to stand between me and a flying machine suddenly dropping out of the sky strikes me (bad pun, I know) as a tad foolish.

    Now, for deployment of cheaper, small drones in war zones against unsophisticated opponents, this might be a good strategy for making things more affordable. But for anything we might conceive of, today, as an "airplane," I just don't see it. I hope they get the problems worked out. That's what research is for and some really neat things might result. But my first reaction is pretty negative; it's just a weird idea. And it's posted right above a story on "Wireless Security Attacks and Defenses," fer Chrissakes!

    Am I being too shortsighted, here?

  5. no thanks by yagu · · Score: 4, Insightful
    no thanks

    Considering that every RF technology I've ever worked with has been imperfect, I'd hesitate to ride (or even fly) a wireless network controlled plane.

    Here are some of the wireless technologies I know:

    • XM radio... Great stuff, love what it offers, but I've NEVER gone an entire day without some interruption of signa.
    • 811.x lan. Love having wireless LAN at home, but please please please don't turn on the microwave!
    • remote controlled anything (wireless). I've used wireless IR repeaters, I've had RF remote controlled devices, every single one of these devices exhibitied anomolous behavior at some point, and every single one showed anomolous behavior more than once!
    • satellite TV (see XM bullet above)
    • GPS. many many "disconnects" over the course of a day.
    • AM/FM radio/OTA TV signals, always susceptible to interference, multi-path (FM), lightning (AM), etc.
    • cell phones... don't get me started -- probably one of the most promising technologies beat to death by money-grubbing telcoms squeezing every bit of quality out of the transmission protocols and tower dispersal until it's mediocre technology.
    • cordless phones... if you've still got the 2.4Ghz phones, don't try talking on them while you're moving large data streams on your 811.X network... noise, noise, noise (not to mention the interference the other direction)
    • garage doors. It's not as bad these days, but our garage door would spontaneously open and close when aircraft were near.

    She states she is working on the reliability problem. I wonder if it's possible to solve (any EEs out there to chime in?). I used to work for a telcom, and they always had an interesting poster up describing what 99.99% accuracy meant. The most interesting representation: if commercial jets took off and landed at that rate of effieciency, there would be a failure every 10,000 landings/takeoffs. For the sake of simplifying, if there were 5,000 flights a day, that would be 10,000 landings plus takeoffs implying a statistical expectation of failure each day.

    I don't know to what level RF can be perfected without some backup system (also RF) that would guarantee perfection but if they ever start flying those suckers, I'm going to wait a while before I board one.

  6. Oh COOL!!! by the+eric+conspiracy · · Score: 4, Funny

    A WiFi card and a copy of MS Flight Simulator and YOU, yes YOU are in charge.

    BWAHAHAHAHA.

  7. Composites by everphilski · · Score: 3, Insightful

    Composites are the future, Boeing's dreamliner and whatever Airbus's new airliner is are being made of more and more composites. Composites are strong, but composites are very flexible. They don't lend themselves well to control wires although cabling is acceptable if you have slack (which adds weight)... but movement is never a good thing so wireless kinda makes sense if you can make it fault-toloerant.

    1. Re:Composites by sabre86 · · Score: 3, Informative
      Composites are strong, but composites are very flexible. They don't lend themselves well to control wires although cabling is acceptable if you have slack (which adds weight)... but movement is never a good thing


      This is simply incorrect for a couple of reasons. Whether or not composites are strong or stiff depends on the material -- composites like carbon fiber are both very strong and stiff (compared to say aluminum or steel) while composites like kevlar are less stiff but still quite strong. But a composite is just a heterogeneous material, usually a fibers laid in a matrix, so it can have almost any set of properties.

      In fact, a composites are generally, anisotropic meaning that their strength and stiffness vary with direction. Think of it this way, if you pull on a strip of filament tape along the strip, its hard to break, but if you pull across the strip, it tears easily. Filament tape and duct tape are fiber composites -- like the carbon fiber in the Boeing 787 Dreamliner. Aluminum, by comparison, would be equally strong (and stiff) either way. Of course, carbon fiber is much stronger and stiffer than duct tape.

      Stiffness and strength should be explained. Stiffness is a material's resistence to deformation under loads. Flexibility is the opposite of stiffness. Most aerospace materials are modeled to act alot like springs -- increasing the load results in proportional change in length. Stiffness in tension and compression (pulling and pushing) is measured using Young's Modulus, E. E is a constant, single scalar for a given alloy (temper, etc) of metal, but changes depending on the orientation of a composite structure. For composites, its described using 0th, 1st or 2nd rank tensors -- depending on how hard my professor wants to make the problem. There's also shear stiffness measured by the shear modulus, G. Both moduli, E and G have units of Pascals.

      Strength is the stress -- load per area, given in Pascals-- at which a material fails. There are different definitions of failure, and so different values of strength for a given material -- but one of the most popular ways of looking at it is "when does the material stop acting like a spring. How much force can be applied before it won't return to its original shape?" That's the yield strength of the material and it works for our purposes.

      Also note that the density of the material plays are part. Steel is stronger and stiffer than aluminum, but aircraft are made out of aluminum because they must be light. Aluminum has a higher strength to weight ratio than steel. So, pound for pound, its stronger -- but its yield strength, measured in Pascals, is lower.

      As it turns out, carbon fiber -- pretty much the definitive composite material in aircraft -- is lighter, stiffer and stronger than aluminum -- the definitive metal. E for carbon fiber (the fiber without a resin matrix) > 200 GPa. E for aluminum (7075 T65) = 72 GPa. Yield strengths: Carbon fiber >3 GPa. Aluminum ~= 500 MPa Aluminum has a density of about 2.7 g/cc while carbon fiber is more like 2 g/cc. Note that the choice of matrix (the resin that holds it together) and layup of fibers affects the strength and stiffness of the fibers, but these numbers are a good start on raw material properties

      Clearly, composites are not necessarily flexible -- in fact, if there's a distinctive property of carbon fiber, its that its very, very stiff. In fact, that is the property my composites professor emphasized in class time and time again -- possibly because its such a pain in the ass to do failure analysis on carbon fiber laminates. Composites are complicated materials.

      One last note: flexibility is not necessarily a bad thing. But I'll save you the lecture... check out the Active Aeroelastic Wing F/A-18.

      --sabre86
  8. Aluminum Foil Now a Terrorist Tool by 19thNervousBreakdown · · Score: 3, Funny

    Great. Now how am I going to keep my cold pizza?

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  9. I hate to say it.... by Instine · · Score: 4, Funny

    but this is just plane silly!

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    1. Re:I hate to say it.... by 955301 · · Score: 4, Funny

      The idea isn't well grounded, that's for sure.

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  10. Worst. Idea. Ever. by Kadin2048 · · Score: 4, Interesting

    I really don't think that this is much of anything new. There's no reason why this couldn't have been done 20 years ago, or probably 50 years ago, had someone been sufficently motivated. You could do it with the same sort of PCM systems that are used in radio-controlled models, if all you wanted was controls.

    But there's a reason why nobody has done this, and I think that's because it just seems like a really bad idea. There's no safe failure mode for a system like this. If the controls stop working, bad things happen. The only safe way to work around the interference issues would be to have wired backup controls, and at that point you've made the wireless system redundant anyway, because it's only advantageous if you can eliminate the wires.

    A plane is always going to have some sort of mechanical connection between all of its parts (otherwise it wouldn't be a "plane," it would just be a collection of stuff moving in the same direction through the air), so I can't imagine that routing wires is really that difficult a proposition.

    The only interesting application that I can think of this is perhaps a "semi-wireless" system. If your plane has a lot of metallic parts, maybe you could use the body as a single control wire to tie everything together. You use RF modulators, but rather than transmitting through the air, you just couple the transmitting and receiving antennas directly to contiguous metallic parts on the plane. I think that most of the metal parts on planes are bonded together anyway, to prevent static buildup, to this might be practical. In this case, the signal from the transmitter also attached to the same piece of metal elsewhere in the plane would be so much stronger than the signal from an external transmitter, interference might not be quite so much of a problem.

    Still, I'm not sure I'd want to trust my life to it. I guess people probably said that about fly-by-wire originally, or by fly-by-hydraulic when it replaced steel cables, but there are generally good reasons why those transitions are made. I don't see a compelling reason for this.

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  11. How can this "reduce weight and power... by msauve · · Score: 3, Interesting
    ...requirements?"

    You still need to distribute power to wherever it's needed to both power the device you're controlling and power the wireless equipment, you're only removing a piece of control cable and replacing it with the electronics necessary to implement wireless connectivity in a reliable, redundant manner. Seems that would increase power requirements, what power consumer is being removed? Or are they planning on putting heavy batteries at each control site?

    You could pick up the same weight savings (if any) by simply passing RF over the power cables (ala X-10, but made robust), and have more secure/robust communications than with wireless.

    This just seems like a dumb idea.

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  12. Could actually improve safety by RobertB-DC · · Score: 4, Insightful

    Most of the early comments seem to be in the vein of "OMG wireless hax!", but consider a real worst-case scenario, like the one that brought down ValuJet 592. It was caused by a fire in the cargo hold that cut critical links between the cockpit controls and the hydraulic systems needed to keep the plane running.

    As long as you have a physical connection from point A to point B, it is vulnerable to the most brute-force of DOS attacks: cut the connection and it's lost. A wireless link between the pilot and the control surfaces, on the other hand, can't be cut by a fire in the cargo hold, or even by a shoulder-fired missle (as long as it missed the kablooie stuff).

    In a real-world application, I'd expect both wired/optical links *and* wireless backup links. Such a fully redundant system would work both as a sanity check (both systems should be reporting the same results) and as a backup (wired works when wireless is jammed, wireless works when wire is cut).

    Plus, I can hardly wait for the netstumbler/kismet folks to write a monitor program to let me monitor things from the comfort of my tray table (on the emergency exit row, of course).

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