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Generator Delays May Slow Data Center Projects

miller60 writes "The data center building boom is causing backlogs for new generator orders, with some companies reporting delivery delays of up to a year for new 2,000kw units, which are the current standard for mission-critical facilities. Generator availability is 'the No. 1 thing that will drive your construction schedules,' according to Equinix, which is building centers in three major markets. 'This will be a big issue for the next wave of data center builds,' says another industry executive. Used generators and smaller units tend to be more available than the 2 megawatt units, but companies targeting the enterprise sector may be wary of relaying on used units or smaller generators than those powering competing facilities."

12 of 257 comments (clear)

  1. 2 MEGAwatts?!?! by AKAImBatman · · Score: 4, Funny
    "Generator lead time for a nice 2 megawatt diesel engine is now up to a year for one generator," Josh Snowhorn of Terremark said in a panel at the NANOG conference earlier this year.

    HOLY MOLY, that's a lot of power! If you had 250 watt power supplies, all running at maximum, you'd be able to power 8,000 power supplies simultaneously! You could run a small town on a generator that large! Or to put it another way, you could use it to power a Diesel Locomotive capable of pulling dozens of fully loaded cars.

    Wow, just wow. That's just an incredible amount of power to be putting in a datacenter. Is it even possible for these centers to run off the grid?

    "So we can build all the raised floor we want, and then sit around and wait six months for a generator."

    The part that I don't undestand is this: Why do they need just one generator? If you're having difficulties obtaining a 2Mw unit, wouldn't it make sense to get two smaller units? You'd waste a bit of extra space, but you'd have redundancy that a single genearator couldn't offer.
    1. Re:2 MEGAwatts?!?! by Volante3192 · · Score: 5, Informative

      Well, converting an existing engine gives you the same, if not more, concerns as getting a used generator. As TFA mentioned, there's no problem finding used 2MW generators, but it's the stigma of using used equipment period.

      Add to that the changes and parts necessary to change engines geared to creating propulsion to engines geared to creating electricity.

      I doubt any company who considers their data center a key component of thier infrastructure to risk their backup solution on an untested refurbished generator.

    2. Re:2 MEGAwatts?!?! by jeffmeden · · Score: 5, Informative

      On your comment about data center size: Consolidation is the buzzword of the decade. 'Big boy' data centers start at 2MW and get BIGGER. It's not uncommon for a main site facility to be closer to 4MW. These are usually fed from the grid at the 14kV level, often from dual substations. Yes it's a lot of CPUs and supporting equipment, but thats the way we like em!

      Your question on two generators vs. one: Redundancy does NOT come from two half sized units doing a single job, it comes from two FULL sized units each doing half the job. Having two half sized generator units means losing one will cause failure. With a 10,000HR MTBF per unit (rough number used for demonstration) you get a system MTBF of 5,000HR, NOT what I would call redundant! You would need at least 3/2 redundancy (3 generators doing the work of 2) to have a reasonably reliable replacement for a single large unit.

    3. Re:2 MEGAwatts?!?! by johneee · · Score: 4, Funny

      Same with Hovercraft. Of course, the supply of hovercraft is quite a bit more limited than locomotives, but that's beside the point.

      Plus, you'd have to deal with all the eels.

      --
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  2. Easy, just buy... by DigitalRaptor · · Score: 4, Funny

    Easy, just buy 400 5kw generators instead of 1 2000kw generator.

    You may have to hire more people to start them, though. And change the oil.

    --
    Lose Weight and Feel Great with Isagenix
    1. Re:Easy, just buy... by Detritus · · Score: 5, Informative

      Then you have to keep them phased together. That can be complicated and error-prone. When you're operating on diesel power and lose a generator, the load gets dumped on the remaining generators, which can cause large frequency errors and brownouts. To put a spare generator online, you have to match frequency and phase with a system that is under severe stress. It can get ugly.

      --
      Mea navis aericumbens anguillis abundat
  3. There is a stopgap measure for this by eln · · Score: 4, Funny

    If you've built out your data center but the generators have not yet arrived, a quick and inexpensive solution is to buy several thousand hamsters and hamster wheels. These will keep your data center humming along in the event of an outage. If PETA starts protesting, sysadmins with larger wheels can be substituted. Most of them will find this activity a welcome break from the inane busywork in their everday lives.

  4. I can understand completely by hurting+now · · Score: 4, Informative

    You need to remember, its not just the computers & servers. Its the lights, the heating/AC, all other power needs. We have a generator at my work and it has to power EVERYTHING. 100 desktops 34 thin clients, 19 laptops, 34 servers, the A/C for the data center, the elevator, the emergency lighting, fire detection system, phones... you get the idea. We have a 30 KVA battery backup for the data center in case the generator doesn't kick on the right way.

  5. Suggestion by truthsearch · · Score: 4, Funny

    Take out a $10,000 simolian loan and place a natural gas power plant in a corner. It costs $9,000 simolians and produces "moderate pollution", so residential and commercial zones won't develop well nearby. But your city won't grow quickly without a lot of power.

  6. Re:DC power? by Silver+Sloth · · Score: 4, Insightful

    You can keep your generator(s) running indefinitely. Certainly longer than any predictable power outage, but if you're running on batteries you're against the clock. What are you going to do when they start to run down - nip over to the 7-11 and buy all the AAs they've got?

    --
    init 11 - for when you need that edge.
  7. Skywest Airlines can tell you... by DigitalRaptor · · Score: 4, Interesting

    I was having dinner with an IT guy from Skywest Airlines the other night and he told me in the last big power outage in St. George, Utah where they're based (and I live) their battery backups ran out quickly and there was a hardware problem between their generators and their IT department.

    The end result is that all of their servers and network equipment went out for hours, and they had to cancel a whole lot of flights costing the company well over $1,000,000.

    You can buy a lot of crappy gas generators at the Lowes across the street for $1M. I think I would have sent two guys there and two guys to the gas station to keep the essentials online.

    There is a lot to be said for redundancy. Redundancy is very important. You can't talk about redundancy enough. Seriously, it's better to be twice as redundant than only half as redundant. And three times as redundant is even better than twice!

    --
    Lose Weight and Feel Great with Isagenix
  8. Clearing up a couple of misconceptions.... by Above · · Score: 5, Informative

    I see a lot of posts that 2MW is a lot of power. Perhaps.

    There are many facilities out there with 10-30 2MW generators. I personally worked on a facility that had 18. 12 were for "critical load", that is, things fed via UPS's. This included all of the servers and networking equipment, the NOC, emergency lighting, fire supression systems and soforth. The other 6 were for "emergency load", these were things that did not need UPS protection (they could go down), just not for long. Virtually all of this load was air conditioning. So when the power went out the A/C's went off and came back 30-60 second later on generator, while the servers and all stayed up the same time.

    While big, it's far from the largest facility out there.

    Now, why would you buy one generator? Well, many buildings use bus variations (the whole N+1, or N+2 thing). So you build your data center for all 18 generators (as above), but install 6 and 3, or half the capacity. You now wait for the building to fill to 25-30%, and then start adding more generators, one at a time. However, they now have to be matched to the other generators.

    Now, why are data center generators special? Well, to switch from one AC source to another the two loads must be approximately in phase (there is some tolerance, but it's small). So in order to be able to switch between generators, switch from UPS to generator, and all that other stuff you need additional circuitry to keep the generator just so. While the engine block and generator were the same as say a diesel locomotive, there were some additional sensors, lots of additional computer control, and some additional quick start features.

    Most sites want their backup generators to be "ready to load" in 15-30 seconds. Indeed, several manufacturers make 10 second ready to load units. However that requires things like engine oil and coolant heaters that basically keep the entire motor warm 24x7x365. These are not found on industrial generators or locomotives.

    So, they really are special, high tech tight tolerance units designed to work in a system. When you connect to WoW or your other large game you're probably one one of a thousand servers run by that company, who is one of but hundreds of companies in the larger colo facilities. It's not uncommon to find 50,000 servers under a single roof. So you need lots, and lots, of 2MW generators.