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For AMD Success Means Problems

An anonymous reader writes "AMD's success with its dual-core Opteron and Athlon processors has created something of a happy problem for the company. It can't make its products fast enough to meet demand. Just the same, with the Intel price war heating up and new 65-nanometer manufacturing technology being implemented in its factories, AMD has a lot of balls in the air right now." From the News.com article: "AMD's current pickle is the result of its success, which makes it a little easier to swallow for company executives. Demand is high, but the company's dual-core processors still use its 90-nanometer manufacturing technology. Intel's chips, on the other hand, are built using the smaller transistors provided by its 65-nanometer manufacturing technology. Not only is AMD using larger transistors, but its dual-core Opteron and Athlon 64 processors contain two processing cores integrated onto a single piece of silicon, or a die. This design has given AMD great performance during the past few years, but resulted in processors that were almost twice the size of its single-core chips."

10 of 193 comments (clear)

  1. I hate it when... by MightyYar · · Score: 4, Funny

    I hate it when my balls are in the air.

    --
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  2. Re:Does size matter? by OwnedByTwoCats · · Score: 4, Insightful

    For AMD, a bigger die per chip means fewer chips per wafer.

    Which is a problem, when you can't manufacture enough to meet demand.

  3. Re:Apple by binary+paladin · · Score: 4, Interesting

    Bah, I was hoping with only like three posts up I could be the first to mention that. My PCs use AMD processors almost exclusively and I have been using AMD since my bloody 286. My main work machine, however, is now a Mac (a PPC one currently).

    Since Apple first announced Intel I thought that it was pretty obvious why they went that route rather than AMD. This, right here, was one of the main reasons. Supply programs have haunted Apple for quite some time. Why switch to a new architecture just to get more of the same?

  4. Re:Does size matter? by Aadain2001 · · Score: 4, Informative
    1. Larger size = fewer chips per wafer

    2. Larger size = higher average chance of defect per die

    3. Larger size = more expensive to manufacture per processor

    So you see, size DOES matter :)

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  5. Not new by cheezedawg · · Score: 4, Insightful

    This is not a new problem for AMD. They have always had problems keeping up with demand, and they have been capacity constrained for a few years now, and they have nobody to blame but themselves.

    That's the dirty little secret about the semiconductor industry- success depends just as much on manufacturing ability as the features of the chip. Intel didn't just get their 300mm wafers and 65nm process overnight- they invested 10s of billions of dollars in manufacturing R&D. The result is they have unparalleled capacity and a huge technological lead over competitors with manufacturing technology. When a large OEM comes asking for 5 million units in the next quarter with a defect rate of less than 500 per million, there are very few companies that can deliver.

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    1. Re:Not new by Dastardly · · Score: 5, Interesting

      Yep, that huge technological lead of a few months. This is the first time since really K5 that AMD has had production issues. And, the production issues described in the article are really the good kind. The early ones were the bad kind where the chip design itself caused the production problems. The good kind is where yields are good, speeds are good and the design is manufacturable. Your only issue is figuring out how to push more die through the line.

      Fab 36 will be online soon with 300mm wafers and 65nm. Just going to 300mm wafers pretty much doubles capacity. Going to 65nm gets you another say 50% (anyone got a confirmed number). Getting FAB 36 and FAB 30 going doubles capacity again. So, by my calculations that is 2 x 2 x 1.5 or 6x cpacity increase for AMD in the next couple of months.

      Did Intel switch to 65nm and 300mm sooner than AMD? Yes. Did they switch to copper and low-K dieelectric before AMD? No. Did their 90nm production even work quite right for Intel ever? Not sure. When the 90nm P4s used more power than their 130nm brethren you have to wonder.

      Of course Intel has something like 6 processro FABs all over the world that are likely larger than AMDs. Doesn't take much R&D just to build more capacity especially when you are the 800lb gorilla.

      Basically, Intel and AMD, at this time, are quality processor maufacturing operations. Intel tends to make technology switches before AMD, but they also get to deal with first adopter issues. And, when they both buy there equipment form the same semiconductor equipment manufacturers like Applied Materials, Novellus, and others. How much is AMD benefitting from Intel working out the bugs.

  6. Re:Does size matter? by Bender0x7D1 · · Score: 4, Informative

    It means more than that...

    First, you are correct. If you get more chips per wafer, you can make more chips. Since the time to process 1 wafer remains consant. However, there is also more going on.

    The second thing to worry about is the cost. If it costs (making up numbers) $100 to process a wafer and you get 10 chips, it is $10 to manufacture 1 chip. If you get 20 chips from the wafer, then it only costs $5 to manufacture 1 chip.

    The third item is quality control. If there are any flaws in the wafer, the chip that is created over that flaw can not be used. So that chip gets thrown out. If we can get more chips from a single wafer, our percentage yield increases as well. Imagine that there is 1 flaw per wafer. If we only get 1 chip per wafer our actual yield is 0%. This would be very bad. Now imagine we get 2 chips per wafer. While it is possible that the flaw would affect both chips, most likely it will only affect 1, giving a yield of 50%. If you get 3 chips, your yield is 66%. This yield really hits the bottom line.

    If you are losing 2-3 chips per wafer from flaws, then any increase in the number of chips is going to increase your yield percentage. If you call it a 25% increase in chips on a wafer, due to the 65nm instead of 90nm process, the percentage of chips lost to flaws will also go down and you just made more money.

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  7. Re:Does size matter? by Belial6 · · Score: 4, Insightful

    Actually, it's not a problem at all. It's a good thing. If AMD were already producing 45nm chips, and they were twice the size and slower than Intel's solution, THAT would be a problem. When you are doing well enough that you are outselling your ability to produce, and you still have not yet implemented your already developed technology, you are in a very good position.

  8. New 65nm AMD fabs coming on line by Animats · · Score: 5, Informative

    AMD is converting Fab 30 in Dresden from 90um and 200mm wafers to Fab 38, with 65nm and 300mm wafers. This should come on line in 2007. Longer term, AMD is building a new fab in upstate New York for 32nm features on 300mm wafers. That should come on line in 2010.

    Meanwhile, AMD's main fab, Fab 36 in Dresden, is starting to produce 65nm features on 200mm wafers. AMD is also outsourcing some production to a 65nm fab in Singapore.

    Down at the user level, this means that first shipments of AMD CPUs made with 65nm technology should appear in December of 2006. Coming soon to Dell Dimension desktops.

  9. Re:Oblig. Boondock Saints by value_added · · Score: 4, Funny

    Symboligy? I think the word you're looking for is "symbolism"

    He lost me at "falic".