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Cringely's Shameless Self-Promotion
wild_berry writes "The latest edition of Bob Cringely's column at pbs.org, entitled Shameless Self-Promotion: Bob's Disk Drive is up. He's talking about replacing the glass or metal platters in present hard disk drives with foil platters in order to save energy." From the article: "The materials cost more but we use so much less of it (the disk is so incredibly thin) that the total material cost is substantially less. This 'floppy' material has the same kind of magnetic coatings used on standard disk drives and our drives live on the same technology growth curve as those others. The way we obtain greater storage density is simply by putting more platters in a drive (say 12-15 instead of 4-5 in an enterprise 3.5-inch drive) because they are much thinner and can be stacked closer together. The only parts of the drive that are significantly different are the platters and the heads and the heads vary only in having an extra slot."
Ideally, the disks would be spinning so quickly that the outward force would keep them almost perfectly flat. Assuming the disks were very smooth and the internal atmosphere of the drive is gas-only (no dust - a safe assumption) there would hopefully be very little turbulence within the drive to cause fluctuations in the flatness of each platter.
In my lab we coat floppy materials (like plastic) in a spin coater at several thousand RPM. At that speed the disk may aswell be rigid.
Forgot to mention, the reason film isn't used is the coefficient of expansion. There's no temperature regulation in drives (yet) and there isn't a film material in existence that doesn't expand and contract with the temperature. That's actually one of the reasons glass was introduced awhile back, data densities were getting so high that even the rigid metal platters were moving enough to become a factor.