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US Army Unveils Hybrid-Electric Propulsion System

Gary writes to mention that the U.S. Army recently unveiled a new hybrid-electric propulsion system for use in a new line of manned ground vehicles (MGVs). The new line will have eight different variants, all using the same chassis. The unique feature of the new MGVs is that the traditional engine has been decoupled from the drive train and is used only to recharge the battery and power other systems within the vehicle.

30 of 179 comments (clear)

  1. Choo! Choo! by Anonymous Coward · · Score: 2, Informative

    "The most unique feature of the new MGVs is that the traditional engine has been decoupled from the drive train and is used only to recharge the battery and power other systems within the vehicle."

    Gee. Kind of like a Diesel Train.

  2. Silence is golden by schwit1 · · Score: 4, Insightful

    Being able to roll into your position quietly is a huge advantage. This was learned when Strykers replaced Bradleys when doing insurgent sweeps. The bad guys weren't aware nearly as soon.

    1. Re:Silence is golden by ScentCone · · Score: 2, Insightful

      Or as more frequently seems to have been the case, civillians got an even bigger surprise than usual.

      Civilians certainly haven't been surprised to have armed insurgents forcing them to shelter them (or in some cases, happily sheltering them). If it's coming as a surprise that sometimes those insurgents will be attacked wherever they happen to have set up shop (and now, with a greater element of surprise), one advantage of that is... exactly what's now happening more frequently: the civilians are providing intel on the insurgents so that they no longer have to themselves be at risk by having those snakes store weapons in and operate out of their neighborhoods. It's a shame when an insurgent's choice of schoolyard-as-mortar-position tends to draw fire into neighborhoods (which they do very much on purpose, of course), but as we're seeing in lots of towns in Iraq, the locals are getting sick of it, and the insurgents are having a harder time finding quiet places from which to operate. Hence the need for more sophisticated support. Hence the Iranian involvement being more and more important to the insurgents. Hence the fit being pitched from Iran this weekend, as their tactics are being described for what they are.

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  3. only the paint is green by spectrokid · · Score: 3, Insightful

    hybrid or not, this thing is going to pull around a gazillion tons of steel. Tanks are heavy, strong, maneuvrable. They are NOT green. I guess the idea has more to do with being able to drive in "stealth mode" for a couple of hundred meters.

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    1. Re:only the paint is green by couchslug · · Score: 4, Insightful

      It does have to do with reducing fuel consumption, which is a huge logistics burden.

      The systems previously developed (this research predates FCS by many years) will go far more than a few hundred meters on batteries alone.
      Now that decent batteries are available, a hybrid AFV looks much better. They can easily drive heavy electrical loads to provide both weapon system and facility power, they can charge each other via slave cables, they provide full torque at zero RPM allowing very slow creep, and if properly sealed can be used for marine assault and fording rivers (even fully submerged with no snorkel) without fear of drowning out (and destroying) a diesel engine.

      This tech will give a huge boost other systems that would benefit from hybridization. Efficient small turbines like Capstone are already charging hybrid buses. These systems can burn clean fuels at optimum rpm, charge batteries, and make for very eco-friendly farm and construction equipment in the future.

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    2. Re:only the paint is green by b0s0z0ku · · Score: 2, Informative
      It does have to do with reducing fuel consumption, which is a huge logistics burden.

      This is especially true since the current big US tank (M1 Abrams) is turbine powered, which causes really awful fuel consumption at idle and low speeds. If the turbine could run at its optimum speed, it would improve consumption significantly.

      Also, being able to turn off the turbine and creep forward would reduce the infrared signature of the vehicle, adding yet another "stealth" aspect.

      -b.

    3. Re:only the paint is green by Knacklappen · · Score: 2, Insightful

      Yes, that and the possiblitiy of acutally saving some fuel along the way. For the US Army, shipping fuel to all the remote locations where they are waging a war is a logistic nightmare at a huge cost.

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    4. Re:only the paint is green by fm6 · · Score: 2, Insightful

      Green is relative. Tearing up the landscape with tracked vehicles and tossing supersonic projectiles around is not very green. But if the vehicles use less fuel and the projectiles are made of non-toxic substances (lead bullets are a big environmental hazard) warfare is a little greener than it was before.

      However, I would guess the military's main concern is not the environment, it's logistics. The supply infrastructure needed to keep all those vehicles gassed up is mind-boggling. The less fuel a vehicle uses, the easier it is to keep it going.

    5. Re:only the paint is green by couchslug · · Score: 5, Informative

      This refers to the UD effort that predates FCS by many years:

      http://www.angelfire.com/art/enchanter/hybrid.html

      Ralph Zumbro, Author of "Tank Sergeant", writes about the Hybrid drive M113 that United Defence have built:-

                      "Phil, The one I was in, and it may be the only one, is state of the art. They steer it with a Bradley gunner's control and it will run for an hour at 30mph on two batteries which are in boxes sized approximately 18"x36"x48". Then a standard issue genset cuts in. The motors are rated at 250 hp each and are oil cooled. It is weird to see a 3 inch diameter drive shaft coming out of a motor the size of a 5 gallon can.
                      The rubber tracks are soundless, and they've got 2500 miles on them with very little wear showing. That adds up to a VERY quiet vehicle for recon work. Put electric motors, rubber tracks and a two man turret with a 30mm gatling weapon on a standard 113 hull and you've got a recon Tankita.
                      I mentioned to the people at United Defense that not needing air for the engine made the vehicle capable of running around UNDER water and was told that that had been thought of. That means that you could add enough armor to stop larger weapons, as long as you don't compromise the mobility."

      More links:
      http://www.defensetech.org/archives/002338.html

      Hybrid M113
      http://www.youtube.com/watch?v=RbWbkOkTydk

      Hybrid HMMWV
      http://www.evworld.com/archives/conferences/evs14/ humvee.html

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    6. Re:only the paint is green by Firethorn · · Score: 3, Interesting

      Bleh... I need to go back to english class

      Next thing you know we'll be seeing diesel-electrics in big trucks such as semis.

      Then it'll trickle down to pickups and SUVs.

      Small cars actually make the least amount of sense to try to make into a hybrid - you have a lot of static costs, making them proportionally more expensive(IE $3k for a $13k car vs $5k for a $30k SUV). Plus - you have the least to gain. Going from 30mpg to 40mpg saves you less fuel per mile than going from 15mpg to 25mpg. Over the course of 10k miles, you'd save 83 gallons of fuel for the car, vs 267 gallons for the SUV replacement.

      Then again, we're also finding out that they can produce a four-door 40mpg car without making it a hybrid. The biggest difference I've seen in them is going from a 4 speed auto or 5 speed manual to systems with six gears. Extra gears equals extra expense, and probably extra weight, though the efficiency gains clearly beat it.

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  4. Yep, stealth by b0s0z0ku · · Score: 4, Informative
    and also the ability to have an individual electric motor for each of the two tank treads. Right now, tanks use a complicated transmission to vary track speed for turning. Electric motors will actually reduce complexity, increase reliability, and possibly improve turning ability.

    -b.

    1. Re:Yep, stealth by s_p_oneil · · Score: 3, Interesting

      Don't forget extra power at low RPMs, which should mean quicker turning and starting.

  5. New Navy Destroyers... by Anonymous Coward · · Score: 4, Interesting

    The lastest design for naval destroyers from both the USN and RN have also gone all-electric, and have decoupled all fuel-burning engines from the drive train. If it can work for destroyer, I guess it should work for relatively small ground vehicles.

  6. Greener way to kill people :) by roman_mir · · Score: 3, Funny

    This is great stuff, finally we can kill people and go all out to be very environmental about it.

  7. Re:Similar Idea by Knacklappen · · Score: 2, Informative

    Yes, of course because all series hybrid vehicles are similar. (omg)

    And by the way the US Army is not the first with that idea:
    http://www.army-technology.com/projects/sep/
    http://www.defense-update.com/products/s/sep.htm
    http://www.defenseindustrydaily.com/hybriddrive-se p-vehicles-receive-votes-of-confidence-from-sweden -bae-02446/ The Swedish SEP ran for the British FRES program:
    http://www.globalsecurity.org/military/world/europ e/fres.htm
    Unfortunately, recently it was excluded due to (perceived?) lower maturity of the technology than the competitions offers.

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  8. Re:Following in the footsteps of hitlers volkswago by 2short · · Score: 2, Informative


    The Volkswagon was not initially a military vehicle. It was designed by Ferdinand Porsche (at Hitlers request) as a car even factory workers could afford. This was slightly before WWII. During the war, they produced military variants, but the original design was for what it once again became afterwards: a super-inexpensive civilian car.

    As far as your larger point, the military has always been in the vehicle design business. Jeep, Hummer, etc.

  9. Re:Interesting concept by Knacklappen · · Score: 2, Informative

    I agree with you in that there is no need for complex gearboxes.

    But your reply sounds like you consider a planetary gearbox to be simplier than a countershaft gearbox... ;-)
    And by the way: every gearbox is modulating speed and torque of the shafts with respect to each other. You multiply the one with a certain factor and divide the other by the same factor. That's the way it works.

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  10. Re:Interesting concept by b0s0z0ku · · Score: 2, Informative
    But your reply sounds like you consider a planetary gearbox to be simplier than a countershaft gearbox... ;-)

    They ARE simpler -- not necessarily to build, but to control. Everything is done with wet clutches or brake bands, so there's no real chance of breaking off engagement dogs or gear teeth.

    Notice that almost all automatic transmissions before about 1995 used planetary gearsets, not a countershaft system. Good automated countershaft boxes like BMW's SMG and the VW DSG are comparatively recent developments.

    Of course, an electric motor makes things somewhat easier, since the armature might be light enough not to require a clutch (just cut power to the thing), but planetary boxes still are best for that sort of application.

    -b.

  11. Re:So it's like a tank, then? by thynk · · Score: 4, Informative

    M1 Abrams tanks have a turbine engine that is hooked directly into a generator which powers a 1500 hp (1119 kW) electric motor

    Let me set this straight.

    Unless the Army has completely refitted it's tanks, the above is only partly true. It does have a turbine engine and does produce 1500hp, but it's not an electric motor. Has a plain old drive train that goes into the rear sprockets. There are no massive batteries to store the charge (IIRC it has 8 12v batteries).

    What makes these things so darn quiet (for a tank, you hear the treads clanking before the engine when it's moving) is that the exhaust is directed up at about a 45 degree angle so the majority of the sound doesn't echo off anything. Of course, that gives it a massive thermal signature, but at the time of it's design, soviet block tanks were not using thermal sites.

    This is speaking from experience, I spent 4 years as an M1A1 tank crew member (19k) and prepped the engine(power pack)for removal more than once. There is no greater rush than firing the 120mm main gun at a target 2100m away and/or moving 68 tons of combat steel over any terrain.

    Hope this helps, I don't see any "green tanks" in the future and they get horrible gas mileage - a full tank of 504.4 gallons gives you about 200 miles over flat terrain @ 35mph.

    --

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  12. Other Advantages by PPH · · Score: 3, Informative
    Two other advantages come to mind:

    The use of all-electric drive can provide some interesting opportunities for advanced systems such as traction control. By placing multiple, smaller drive motors at each wheel, power can be directed optimally for terrain conditions. No complex mechanical equipment is needed as the algorithms can be implemented completely in software.

    The other advantage can be the ability to optimize the IC engine for changes in the fuel available without screwing around with the entire drivetrain. Heck, they can make the IC portion modular and, if the economics of fuel sources change, just pop in the appropriate engine.

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  13. 3 dollars? 7 dollars/gal gas where I live by fantomas · · Score: 2, Informative

    As gas stays above $3.00 a gallon, people, and businesses and organizations and governments who don't give a rats ass about the environment are going to start looking around at ways to save or make money.

    Glad you're not a complete libertarian on this, I'm completely with you. Round where I live (in the UK) petrol (gas) is 7.20 dollars /US gallon in my local station. People are still filling up their cars and 4x4 SUVs are still fashionable, it's a disease we've caught from over the pond (I mean, in the mountains and rural areas yes, they might be useful but to go to the supermarket in urban southern England? How many litres of engine do you need to bump up that 4 inch curb on the side of the road?).

    I think you're going to need some government intervention on this. People are very happy to keep driving tanks round small urban roads at 7 dollars a gallon. Other solutions more than welcomed, but just saying, don't believe there's some mythical point at 4 or 5 dollars a gallon when 'the people' will all discard their big autos and jump on public transport and bicycles...

  14. Depleted Uranium projectiles are Less Green by billstewart · · Score: 2, Informative
    One of the US Army's favorite alternatives to lead is Depleted Uranium. It's 70% denser than lead, and was initially developed for attacking heavily armored Soviet tanks. It has lots of potential problems, none of which apply when the Bush Administration uses it.


    I don't know if there are other commonly used materials for tank shells - steel or something?

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    1. Re:Depleted Uranium projectiles are Less Green by icegreentea · · Score: 2, Interesting

      kinetic energy penatrators (anti tank guns) have to be made with very dense materials. before the use of DU, most KE shells used a tungsten alloy of somesort (lead was way too soft or something). DU had the advantage of being denser, as well as being self sharpening (the tip shears while traveling through armor, continously forming a new tip), as well as being extremly flamable under high temperature (once it penetrates, the interior of the tank goes up in flames). for 'normal' bullets, pretty much nothing can beat lead. you need something that's dense, easy to work with, and cheap.

  15. Re:Designed for weakness? by domatic · · Score: 2, Informative

    EMP is primarily damaging to electronics and very long runs of power cables. If both coupled and uncoupled vehicles rely on un-EMP hardened control electronics then both are vulnerable. Contrary to Hollywood, small generators and batteries aren't all that vulnerable.

  16. From my experiance by Agarax · · Score: 3, Interesting

    From what I heard nuke ships are a pain in the ass.

    nuke plants are expensive, you need a LOT of training (the navy nuke program is essentially a bachelors degree w/o the English and basket weaving courses crammed into a two year school), the navy is perpetually strapped for the personnel and offer insane reenlistment bonuses for those that stay in (I've heard of $100k, but it might have been a rumor).

    Also the plants are never really off, so being a nuke in the navy is an awful job in port. Reactor Officer is considered an even worse job than being the lowliest deck seaman.

    Gas Turbines (I'm on a Gas Turbine DDG Navy ship, so I know a little more about them), are powerful, cheaper, and easy as hell to maintain. The Gas Turbine Techs on the ship barely even touch the things since they are warrantied by the manufacturer (just a little bit of preventative maintenance).

    The great part about them is that they start up in a minute or two, put out a TON of power, and if they do happen to break it's a VERY simple job of having them replaced.

    The only reason I can see for running a nuke ship is either a) the ship is so big gas would be $$$$ (you cant make it independent from gas since a carrier always needs fuel for the planes) or b) you want it to be independent from air (Submarine).

    Just my $.02

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  17. Re:Interesting concept by Knacklappen · · Score: 2, Informative

    You are gravely mistaken. Countershaft transmission have been around for a long time, actually longer than planetary gearboxes. They are the typical gear box as invented before Christ. You confuse the recent development of double-clutch transmissions with countershaft technology. I design these things, I know. :-) Anyway, also in countershaft boxes the gear-pairs can be in constant engagement, what you use is a sort of spline or wet disc couplings to connect them to the torque-carrying shaft. No need to move the actual gear wheels.

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  18. Re:Designed for weakness? by flyingfsck · · Score: 2, Interesting

    Defence electronics designers have licked the EMP problem a long time ago already. There are devices called tranzorbs that absorb transcient pulses. Tranzorbs are also common in consumer electronics to provide protection against EMP from lightning strikes. Also consider your common garden variety spike arrestor power bar.

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  19. Re:No, fuel consumption is also very important. by polar+red · · Score: 2, Informative

    Logistics is a huge, huge part of war. I'll go as far as saying that it was the reason WWII ended.

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  20. Fuel worries by wonkavader · · Score: 3, Insightful

    Why don't we just invade some place with a lot of oil, then?

    Oh, wait...

  21. Re:So it's like a tank, then? by couchslug · · Score: 2, Interesting

    "Unless the Army has completely refitted it's tanks,"

    It hasn't, and they remain as described in your post, though there is some discussion of modern diesel powerpacks for the Abrams that will use less fuel.

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