Ares V Rocket Bigger and Stronger For Moon Mission
wooferhound writes "In a move to make the heavy-lift vehicle more robust (predicting an increased launch thrust requirement) to send four astronauts, a lunar lander plus supplies, NASA has announced the
Ares V rocket will be beefed up to cater for our future needs to get man back to the Moon. This huge vehicle is now designed to carry payloads of over 156,600 lb (71,000 kg), some 15,600 lb (or 10%) more than the original concept. Ares V was originally designed to be approximately the same length as the original Saturn V lunar rocket (361 feet or 110 metres long), but to accommodate an extra booster engine and extra payload volume, Ares V will be 381 feet (116 metres) long. This upgrade will be capable of sending far more instrumentation into space, an extra 15,600 lb (7,000 kg, or the equivalent mass of a male African elephant)."
The Ares V is certainly cool from a "bigger, shinier" perspective, but not so good from the perspective of wanting to reduce our immense launch costs to something even marginally more manageable. A big part of the (somewhat shoddy) reasoning for going with a shuttle-derived system was that it would be able to make use of currently-existing facilities and infrastructure. It's now looking like the Ares V is getting to be too large to use those facilities, so NASA will have to revamp its facilities, raising the cost even more.
In general, it was pretty peculiar of NASA to not devise a launch system which would take advantage of what we've learned (the hard way) from the ISS and use in-orbit assembly, which would've allowed NASA to use the already-existing launchers available from the private sector. Instead, NASA decided to compete against the private sector and create a new family of Ares boosters, basically from scratch.
Here's some interesting commentary from a couple of knowledgeable folks within the aerospace industry:
http://chairforceengineer.blogspot.com/2008/06/directly-seeing-light.html
In a recent post, I discussed the weight issues associated with Ares V (probably to be renamed Ares VI if the extra RS-68 engine is slipped in.) The rocket is growing to address performance shortfalls, but it has become too heavy for the existing crawlers, too heavy for the existing launch pad, and too heavy for the hard stand on which the mobile launcher sits. I suggested that NASA should have initially determined weight and size limits on their rocket, based on the existing infrastructure, and limited the weight and size of Ares V to fit within those requirements. If that rocket were insufficient to meet the lift requirements for Project Constellation, use two heavy-lifters instead of one heavy-lifter and one crew launcher.
http://www.transterrestrial.com/archives/2008/03/out_takes.html
As noted, the vehicle has come a long way from the originally advertised "Shuttle-derived" system that was supposed to save us so much money and time, and utilize the existing Shuttle infrastructure (though the latter was always a politically-induced pork-driven bug, not a feature, if one wanted to actually lower launch costs). It (like Ares I) is now essentially a new vehicle, including components, though if Ares I ever comes to fruition, Ares V will probably be at least in part derived from it. ...
So, they're going to launch the Orion, with crew, on an Ares I, and hope that they can get a successful Ares V mission off within four days, because they can't afford the duration. They build this mondo grosso launch vehicle to avoid having to do multiple launches, and yet, they not only have dual launch, but it's one on a tight window. And if they can't get the launch off on time, the lunar mission is scrubbed, and the crew comes back home from LEO, having wasted the cost of an Ares I launch (and an Orion, if they end up not making it reusable).
This is an affordable, resilient, sustainable infrastructure?
http://www.transterrestrial.com/archives/2008/06/thoughts_on_the.html
The rationale for the heavy lifter has always been to avoid the complication of orbital assembly (apparently, the false lesson learned from our success with assembling ISS is that we should throw away all that experience, and take an entirely different approach for VSE). But it's already a "launch and half" mission, needing both Ares 1 and Ares 56, so they're not even avoiding it--they're only minimizing it. And even if the lunar mission doesn't outgrow the Ares 6, it won't be able to do a Mars mission in a single launch. So if we need to learn to do orbital assembly (and long-term
The Ares V is not being super-sized because it's the best way of getting back to the moon. This rocket is the result of NASA administrator Mike Griffin's desire to build the biggest mofo rocket ever built. It is so big, much of the Kennedy Space Center infrastructure will have to be rebuilt. This will cost billions more. The main fuel tank is much wider than the shuttle tank. This requires a new production line, transportation barge and infrastructure at the cape. The 'extended' solid boosters require extensive design work and are not cheap either.
,undersized. At every design review, it is struggling to meet the thrust requirements for getting the Orion capsule into orbit. The Orion itself is suffering as a result, having to be stripped back to the bones before safety systems are carefully added back in.
Meanwhile, the Ares I is
So, instead of designing two badly sized, expensive rockets that has almost no hardware re-used from the Shuttle, NASA could be building a direct evolution of that hardware. Luckily, such a design already exists. It's been proposed by NASA engineers twice in the past - after the fatal Shuttle accidents. The idea is simple: Retain the existing Shuttle tank and solids. Place engine on the bottom of the tank. Place a payload on top of the tank. This concept has been around for years, but today it's being promoted as DIRECT.
http://www.directlauncher.com/
lots of discussion here: http://forum.nasaspaceflight.com/index.php?topic=12379.0
This architecture will meet all the lifting requirements for getting back to the room whilst being: Cheaper (by many billions), and Sooner (the 'flight gap' after shuttle retirement is reduced from 6 years to 2. This retains all the technical staff that would otherwise be layed off. A similar brain drain after Apollo did massive damage to NASA and we don't want that to happen again
I could go on and on. It is obvious that DIRECT is the better option. They are actively lobbying congress and have plenty of support within NASA. In fact, an internal NASA study found that DIRECT was superior to Ares in every way, but this study was squashed by management. With DIRECT, the next president can have astronauts back in space in his administration. But only if his NASA administrator cancels Ares and Chooses DIRECT.
I have no