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Inside the Lego Factory

An anonymous reader writes "Gizmodo has a fascinating report and video tour inside the Lego factory, which is full of robots and controlled by a mainframe. 'This video shows something that very few people have had the opportunity to witness: the inside of the Lego factory, with no barriers or secrets. I filmed every step in the creation of the brick. From the raw granulate stored in massive silos to the molding machines to the gigantic storage cathedrals to the decoration and packaging warehouses, you will be able to see absolutely everything, including the most guarded secret of the company: the brick molds themselves.'"

5 of 260 comments (clear)

  1. Re:Expensive by ConceptJunkie · · Score: 4, Interesting

    Indeed. There are Lego bricks in my kids' collection that are 40 years old from when I was but a tyke. The bricks that old seem to be a little more brittle than they are now, but otherwise are perfectly durable and compatible with the current Lego. It's cool to occasionally see the old logo on the studs.

    Lego is very expensive, but it's worth it. They've been through many changes, including some that I thought moved away from the core of what Lego is all about, but they still make a great product, and I still buy plenty for my kids.

    --
    You are in a maze of twisty little passages, all alike.
  2. Re:Molding makes designing your house hard by Bazman · · Score: 4, Interesting

    The thing with Lego is that if the molds aren't just right then the blocks either fall apart or jam together. Getting that right is a big factor of the success of Lego - it just feels so good when it all clicks together.

    HowStuffWorks says the mold tolerance is 0.002mm. That's 500 to the milimetre.

  3. Re:Expensive by Reece400 · · Score: 5, Interesting

    it's actually amazing that all of the sets over the years are pretty darn compatible. It's the rare Lego that simply falls off.

    Very good point, I have some nearly 20 year old legos that fit with brand new ones like they were from the same batch. I suppose I took it for granted without really thinking how much work would go into this level of quality control.

  4. Re:What happened to interchangable parts? by HungSoLow · · Score: 4, Interesting

    I hit my LEGO peak about 15 years ago, when Castles (Knights, Woodsmen, Dragons) were the rave. I recall getting a full castle set and integrating the pieces into larger, more substantial castles. The pieces were very specialized (i.e. parapet pieces, pre-built castle walls) but what this did is allowed me to construct more elaborate add-ons since I didnt have to exhaust my regular pieces on building spires, walls, etc.. So yes, I would say even 15 years ago the sets were certainly specialized, but you could really use it to your advantage. My nephews and nieces now play with my old stuff and I find their newest sets are even MORE specialized, but yet again, they use it in a similar manner when I was a kid. Speaking of which, I have a 1 month old so I have to make plans on getting my lego back for my little one!

  5. Re:What happened to interchangable parts? by Bat+Country · · Score: 5, Interesting

    They still have the mixed bag packs, technics sets, etc. - it's just that most toy stores don't carry them. There's more money to be made in selling the smaller (less shelf real estate) movie-licensed themed sets (presumably better selling for younger children, the target market).

    Amazon.com has a fabulous selection, and I'm sure with a little searching you could find an online retailer which had an even better selection with the same quality (or better) customer reviews.

    I bought a Technics front-loader from them last Christmas when I needed some cheering up and was pleased that the quality was as high as ever, the instructions were just as graphic and cleanly presented, and the process was just as mystifying until it all came together.

    It filled me with that same glee of discovery and revelation that I'm sure anybody who remembers Lego from their childhood knows.

    --
    The land shall stone them with the bread of his son.