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Intel Shows Data Centers Can Get By (Mostly) With Little AC
Ted Samson IW writes "InfoWorld reports on an experiment in air economization, aka 'free cooling,' conducted by Intel. For 10 months, the chipmaker had 500 production servers, working at 90 percent utilization, cooled almost exclusively by outside air at a facility in New Mexico. Only when the temperature exceeded 90 degrees Fahrenheit did they crank on some artificial air conditioning. Intel did very little to address air-born contaminants and dust, and nothing at all to deal with fluctuating humidity. The result: a slightly higher failure rate — around 0.6 percent more — among the air-cooled servers compared to those in the company's main datacenter — and a potential savings of $2.87 million per year in a 10MW datacenter using free cooling over traditional cooling."
I asked the president of an engineering firm that I work for about this. He ships racks of boxes, each holding DSP boards on backplanes, each backplane has it's own PSU.
When I asked him why he doesn't just have one or two -big- power supplies in the unit, he said that he tried that, but the cost of the non-standard PSU was higher than all the ATX PSUs put together, and then some, and replacing the units when they eventually fail would be tricky, as opposed to just stocking more ATX PSUs.
I agree that it's a good idea, but until there's enough volume of large multi-output PSUs shipping, the cost of manufacture makes the product unworkable (unless you think big-picture and want to spend more up front for power savings over the whole unit's life).
Generally, the people who use the hardware aren't the ones building it, and buyers usually go for the lowest bid.
"Sometimes, I think Trent just needs a cup of hot chocolate and a blankie." -Tori Amos on Nine Inch Nails
I set up a datacenter at my old job in Alberta, and that's exactly what we did.
We ran exhaust ducting to the offices, and tied intake into the building's cold-air return. From September to May fans moved colder air into the data room and hot air into the office space. June to August we ran the AC, and shut off the "winter lines" with dampers.
It worked extremely well.
So this study is not actually useful for people who need to build data centers in more humid places then new mexico
Humidity only really matters for two reason - If too low, you get a lot of static buildup, and if too high, you get condensation.
Condensation only tends to happen on objects cooler than ambient, which doesn't really apply to running servers. Static matters a lot more, but you can raise humidity a lot cheaper than you can lower it, so, not as much of an issue there.
And as a bonus, more humid air can carry away more heat than the same volume of less humid air.