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Solyndra's Thin-Film Solar Cells Draw $1.2 Billion In Orders

SolarSells writes "Solyndra makes funky-looking cylindrical solar cells that resemble compact fluorescent lightbulbs. Their products are meant for office buildings, and are made from a thin coating of copper indium gallium diselenide on glass tubes. Although they might not be able to fill them till 2012, the company has already received $1.2 billion in orders. Their manufacturing tricks make the cells so cheap that they may be competitive with other forms of power even after solar subsidies are phased out."

33 of 131 comments (clear)

  1. Bright idea by Smivs · · Score: 3, Funny

    Look like fluorescent lights? Great, just install one next to each lamp and it can power itself. Oh, hang on, that won't work, will it? DOH!

  2. Glass tubes? by bdenton42 · · Score: 3, Interesting

    So a good hailstorm will demolish your solar array?

    1. Re:Glass tubes? by X0563511 · · Score: 5, Insightful

      Just like they demolish your home's windows, and your car's windshield....

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    2. Re:Glass tubes? by Erioll · · Score: 2, Interesting

      Very true, but there are also a lot of places in the world (and even in the USA) where hail is virtually unknown, so for those markets it'd work.

      But yes, that definitely wouldn't be where I live, as we get hail multiple times per year. Those things would get massacred up here.

    3. Re:Glass tubes? by bdenton42 · · Score: 2, Interesting

      If those tubes are as thick as my cars windshield that would be fine... but I'm guessing they are not.

      As far as my home's windows they would certainly be a lot more vulnerable to hail if they were also mounted horizontally.

    4. Re:Glass tubes? by ApharmdB · · Score: 2, Insightful

      Since when are home windows and car windshields cheap to replace?

    5. Re:Glass tubes? by chill · · Score: 2, Funny

      Meh. Thicker glass will still break. Try plywood. We use it to cover windows in hurricanes and big storms and it works great!

      --
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    6. Re:Glass tubes? by Muad'Dave · · Score: 2, Funny

      Call Scotty - he's got the bloody formula for transparent plywood on his Mac Classic.

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    7. Re:Glass tubes? by Skrapion · · Score: 2, Insightful

      The windshield does not represent the majority of the value of the car, nor do windows represent a majority of the value of the home, such that you end up buying a new car or new home every hail storm.

      I don't know about you, but I'd rather pay for the full replacement of a drinking glass than pay to have a windshield replaced.

      Whether or not it's a full replacement is a pretty meaningless distinction.

      --
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    8. Re:Glass tubes? by solyndra08 · · Score: 4, Informative

      I work as a process engineer Solyndra, I don't know if it is right for me to comment on this or not, but fighting bogosity is my hobby. Of course we did hail tests, I was involved. We shot homemade hail iceball out of a painball gun at our panels and confirmed that they could survive. Our panels have already been through hailstorms around the world. No tube breaks due to hail.

    9. Re:Glass tubes? by LWATCDR · · Score: 2, Interesting

      Up to what size hail?
      Not an issue where I live since we don't have a lot of big hail.
      Asking the question is not bogosity giving an answer with out facts is.
      Since it looks like you are the only one here that has any facts thank you for the answer.

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    10. Re:Glass tubes? by LWATCDR · · Score: 2, Interesting

      Actually nope your wrong again.
      someone from the company posted that they did test it for hail. They didn't give any real info about the hail size that they tested too but since this guy says they used a paint ball gun it is not very large.
      So nope they do attend to mount them naked from what the guy from the company posted.

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  3. Good by Eddy+Luten · · Score: 4, Insightful

    It's good to see that people still invest in alternative sources of energy. $1.2B in pre-orders can't be bad and (I think) shows a great sign of faith in these technologies.

    1. Re:Good by OldeTimeGeek · · Score: 4, Informative

      Yeah, it's not as though nuclear power or oil or coal companies have come to the Congress with their hands held out, is it?

  4. bottom-up power by xappax · · Score: 5, Insightful

    "What Gronet envisions is solar panels installed on your average Home Depot or Ikea, generating a substantial percentage of the company's power needs right on site."

    This is the best possible outcome of the energy crisis: an efficient, sustainable, and most importantly decentralized power infrastructure. Let's hope these technologies really do take hold.

  5. Who bought em? by Gertlex · · Score: 2, Interesting

    Aside from hype about "competing with other power sources" (it's old hype... I can't quite give a damn if it's for real or not this time), I wonder what the distribution of their clients is... (mainly by nationality)

    And I'd bet this number predates the economic crisis... I do wonder how many of these orders will be withdrawn; though I'm sure it won't be enough to slow Solyndra's production at peak capacity.

  6. Link? by rufus+t+firefly · · Score: 5, Informative

    Obligatory link to manufacturer.

    --
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  7. Nanosolar by scorp1us · · Score: 5, Interesting

    While were slashvertising, let's not forget Nanodsolar which also does thin-film copper indium gallium diselenide trick. But it seems that instead of tubes, you can just get a sheet (on what appears to be a Mylar substrate).

    I wonder about the cylindrical shape, this would seem to block 50% of the surface area, where the sides and underside would produce less electricity than a flat sheet of the same area.

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    1. Re:Nanosolar by Jeanius · · Score: 3, Interesting

      This link says the cylindrical shape contributes to better solar absorption throughout the day, and offer less wind resistance. Looking at the picture in the article, they seem to be more like half-cylinders. That'd make sense, that while geometrically they don't have their face optimally pointed towards the sun at some optimal point during the day, they're continually pointed at the sun with some constant exposed amount of surface area.

    2. Re:Nanosolar by Actually,+I+do+RTFA · · Score: 2, Interesting

      I wonder about the cylindrical shape, this would seem to block 50% of the surface area, where the sides and underside would produce less electricity than a flat sheet of the same area.

      It seems counterintuitive, but if you do the calculus, it ends up being equivalent. You get more surface area, but with less direct angle of incidence (assuming the plane is perfectly aligned), so that it exactly balances out. And you have to do less repositioning.

      There's a name for the principle that states it generally, but I forgot it. I just remember having to walk my friend through the math two years ago when it came up in their physics class.

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    3. Re:Nanosolar by idontgno · · Score: 2, Interesting

      Which, by some miracle, don't need to be steered. They are magical half-cylinders which always point at any available light source. And, for whatever reason, you seem to be deliberately ignoring the value of reflecting light back from beneath the cylinders. So, effectively, they looks like self-steering half-cylinders plus the other half cylinder gathering "waste" light.

      Don't underestimate the value of "don't need to be steered". Eliminating those moving parts and the associated control automation shaves a huge amount off of installation and maintenance costs. And the lower profile is also pretty useful (wind resistance, aesthetics, clear lines of sight for other things like satellite dishes).

      Remember: the intended application of this technology is rooftop static PV systems, a retrofit application. Steerability is not a factor; the panels are going to just lie on the roofing. The cylindrical design means that a portion of their surface is always almost tangential to the incoming sunlight, maximizing conversion there. A flat panel has less local peak efficiency unless it's steered and sun-tracking, which is not the application in question.

      Really, this sounds like a good compromise for moderately effective PV generation in rooftop retrofit applications.

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  8. I don't get it by wonkavader · · Score: 2, Interesting

    They're letting valuable light past. They're getting a little of it back on the rebound. The round design means some of the cell is always straight on to the sun, but it's a VERY small part.

    Wouldn't a flat roof of the same material be much more efficient?

    1. Re:I don't get it by Anonymous Coward · · Score: 4, Funny

      I don't know the answer. But I am certain that such questions never occurred to the two Stanford engineering PhDs who founded the company, or the tens more they have subsequently hired to do R&D.

    2. Re:I don't get it by bigmo · · Score: 3, Insightful

      It may be that the tubes are used with concentrating reflectors, so that the back side is in fact the highest output and the front side is just a little extra from the direct illumination. The tube design would also allow a fluid to be circulated to pick up any heat gain that would go along with the concentrating reflectors.

  9. Is this for real? by Animats · · Score: 3, Interesting

    The Solyndra tubes have me puzzled.

    First, they're round, with the active surface uniform around the tube. So only a fraction of the active surface is doing much. Unless they can make active surface far cheaper than anybody else, this is a lose.

    The claimed advantage of this approach is supposed to be that the units can be mounted flat to the roof. But you can do that with flat solar panels; it just costs you about 30% of the output because you're not getting max sun input per unit area. Solyndra is paying a bigger oblique penalty than that; they're probably losing 60% over a flat panel pointed roughly at the sun.

    Their web site has no numbers on prices, costs, efficiency, output per unit area, or third party test results. That's a bad sign.

    1. Re:Is this for real? by Mr._Galt · · Score: 2, Interesting

      The claim on the site is that the cylinders can harvest indirect and reflected light as well. Conventional panels only use direct light. Therefore a horizontal mount is optimum for these cylinders since they will receive some direct light any time of day while still receiving reflected and indirect light. They also show how you can cover vastly larger areas with their cells because of the way they are mounted and designed to handle wind loads. The increase in coverage should more than make up for any loss of direct light. Of course, all this assumes that they are not big fat liars.

    2. Re:Is this for real? by smellsofbikes · · Score: 3, Interesting

      Since mirrors are cheap compared to solar cells, wouldn't it make more sense to mount these tubes at the focal point of a linear/parabolic mirror? That really seems exactly what these were designed for, not just harvesting off-axis light.
      What am I missing here? Doesn't it seem like this is the perfect answer to a question they don't seem to have asked?

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  10. Re:oblig. by ozphx · · Score: 2, Funny

    Ten big trucks running off that, that tube, and what happens to your own personal tube? I just the other day got... a tube was switched on by my staff at 10 o'clock in the morning on Friday. I got it yesterday. Why? Why? Because it got tangled up in a big ball with all the trucks going on the tube commercially.

    They want to deliver vast amounts of power from the tubes. And again, the tubes is not something that you just dump anything on. It's not a big internet. It's a series of wires. And if you don't understand, those wires can be filled and if they are filled, when you switch your lights on, it gets in line and it's going to be delayed by anyone that puts onto that wire enormous amounts of material, enormous amounts of material.

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  11. is people?! by DirkGently · · Score: 3, Funny

    There has to be some way to tie together "Solyndra" and "green" and "is people". Step up the puns here, people.

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    1. Re:is people?! by Quiet_Desperation · · Score: 2, Funny

      There has to be some way to tie together "Solyndra" and "green" and "is people".

      Solyndra green is people.

      There ya go. Not sure what your difficulty was, actually.

  12. Re:So what do they cost? by jbeaupre · · Score: 3, Informative

    In essence, solar costs about $.30/kwh. http://www.solarbuzz.com/SolarPrices.htm Location is important. Costs more in Germany, less in California. http://www.solarbuzz.com/statsCosts.htm. This competes against under $.10/kwh in the US for other sources. But there are variations around the world and even within the US http://www.eia.doe.gov/cneaf/electricity/epm/table5_6_a.html

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  13. Re:waaaaay too much funding by cowscows · · Score: 2, Insightful

    If you've already got 1.2 billion dollars in orders, you can probably throw a little bit of money towards automating your production line. And while I don't know much about the specifics of this particular product, solar panel manufacturing is generally a fairly high precision activity, and often involves raw materials that aren't the most healthy substances for humans to be around. A nice, clean, automated production facility is ideal for solar panels.

    This isn't a couple of guys who started a business out of their garage last week. They've already done the bulk of the messy design work, and they're moving on to mass production. They're probably still doing more of the hands-on design work as well, but it likely happens in a whole separate building from their factory.

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  14. Re: Not if it's made using ALON by Moodie-1 · · Score: 2, Interesting

    ALON (otherwise known as aluminum oxynitride) is an aluminum ceramic that has the curious property of being transparent while also being almost as strong as steel. It's being tested by the military for use as transparent armor. Check out http://www.technovelgy.com/ct/Science-Fiction-News.asp?NewsNum=481 for more info.

    Seems Scotty knew what he was talking about after all!