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Printable, Rollable Solar Panels Could Go Anywhere

Al writes "A startup based in Toledo, Ohio, has developed a way to make large, flexible solar panels using a roll-to-roll manufacturing technique. Thin-film amorphous silicon solar cells are formed on thin sheets of stainless steel, and each solar module is about one meter wide and five-and-a-half meters long. Conventional silicon solar panels are bulky and rigid, but these lightweight, flexible sheets could easily be integrated into roofs and building facades."

6 of 187 comments (clear)

  1. How much will it cost? by wjwlsn · · Score: 5, Insightful

    This sounds like a great idea, but it probably isn't the breakthrough that the summary might otherwise suggest. The efficiency of the resulting solar panels, even with triple-junction cells, is still only 8% at most (as stated in the article). At that level of efficiency, the manufacturing process will have to be very inexpensive for these to make sense for the average consumer.

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  2. Slowly becoming cost-effective by benjamindees · · Score: 5, Informative

    Building integrated photovoltaics (BIPV), especially rooftop applications, would be the biggest market for flexible PV technology, Boas says.

    Roofing is a significant cost in a residential structure. Being able to integrate the roofing material with the solar panels can help make photovoltaics cost-effective.

    In Las Vegas, for instance, roofs are made of expensive (and heavy) clay tiles, mostly for aesthetic reasons. These run anywhere from $30-$50 / m^2.

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  3. Re:Imagine that by Anonymous Coward · · Score: 5, Interesting

    "Imagine that (Score:3, Insightful)
    by tyrione (134248) on Sunday June 07, @06:51PM (#28244925) Homepage
    Isn't it amazing how all of these advancements show up when given a little push?"

    First, what "little push" would that be? You (quite deliberately) don't say. Second, quite frankly, the technique means crap, because they are inefficient, cheap panels, which makes no sense unless you have a huge roof.

    The main reason stuff like this is coming to market is because energy prices were and will be so high. The second reason is that the advent of the computer and hence technology age, more people have the means and opportunity to look into and acquire the materials without going through a misinformed, costly local middleman.

    Still, this is a pretty crappy system, a part of the whole solar setup, and /. should know better. A HUGE part of the system cost aren't the panels, it's the damn electronics, and those prices are really high for a large installation. Anyone who has looked into solar panels, whether hot water pv, knows this. For non-grid tie but grid tie quality AC power, the inverters alone are damn expensive. Those prices aren't likely coming down, given the amount of quality raw material in them which keep going up due to global demand.

    In a lot of situations, a better system is going with a geothermal heat pump or similar, not your entire roof of crappy, inefficient solar panels, tied to your high quality inverter, and thousands of dollars in batteries. I like solar a hell of a lot, but what we need is highly efficient, cheap flexible panels, with correlating consumer priced inverter and battery tech, not this crap.

  4. Support for vents and pipes? by ChartBoy · · Score: 5, Interesting

    Big sheets of PV are wonderful when you have big open expanses, but real world roof surfaces have vents, pipes, drains and the like. Rather than play tetris with rigid panels, or even with flexible panels, I'd love to be able to cut an opening in the PV material for each opening and get maximal use of the roof surface.

    Is anyone working on that?

  5. Re:Safety by Anonymous Coward · · Score: 5, Insightful

    Actually, it's by far the most dangerous. It is completely unshielded, and its ionizing radiation is responsible for thousands of cancer deaths each year.

  6. Re:Imagine that by Bakkster · · Score: 5, Informative

    To change the voltage. Historically, it's been hard to change DC voltages in a small, efficient, compact device.

    Bullshit. It's easy to get >80% efficiency with a small Buck Converter circuit, and well designed circuits can get upwards of 95% for some conversions. You know that power supply in your computer? Only about half of it turns the AC into DC. All those voltages you use (12V, 3.3V, 5V, etc) are generated from small, efficient DC/DC converters. It's just a controller, inductor, capacitor, and transistor.

    Don't believe me? How's this for small? And yes, I am an Electrical Engineer, and spent a summer designing a power supply with two DC/DC converters.

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