FOIA Documents Detail iPods Overheating, Catching Fire

suraj.sun passes along a report from a Seattle TV station that has been investigating reports of Apple iPods overheating and bursting into flames. "An exclusive KIRO 7 Investigation reveals an alarming number of Apple brand iPod MP3 players have suddenly burst into flames and smoke, injuring people and damaging property. It's an investigation that Apple has apparently been trying to keep out of the public eye. It took more than 7 months for KIRO 7 Consumer Investigator Amy Clancy to get her hands on documents concerning Apple's iPods from the Consumer Product Safety Commission because Apple's lawyers filed exemption after exemption. In the end, the CPSC released more than 800 pages which reveal, for the very first time, a comprehensive look that shows, on a number of occasions, iPods have suddenly burst into flames, started to smoke, and even burned their owners. ... Apple refused to comment, and refused to answer all of the other questions [the reporter] has been asking of the company since November."

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Mentioning "Fire" gets the attention of Applecare

[Skraut]

A while back I had a problem with the power brick for my Macbook Pro. It was running awful hot, and some of the plastic on the cable near the magnetic adapter was starting to melt. Applecare kept trying to tell me that the problem was my fault for unplugging the adapter by pulling on the cable instead of actually grabbing the magsafe plug, and that despite me having paid for applecare, they would not fix it.

A couple days later while playing a game in bootcamp, I went to unplug it, and was so hot that the power cord's coating actually melted to my hand. I called up AppleCare went through the situation again. I even explained that it had melted, I seemed to get nowhere. Where I had touched the cord it had now darkened considerably, probably from me being able to see the bare cable beneath it. I was trying to describe this to the tech and said something along the lines of, "Well there's melting damage, and the area is blackened a bit as if there was a small fire there"

Suddenly the whole tone of the conversation changed, and I was immediately transfered to a supervisor. I went through about 10 minutes answering a series of questions off a script. "Did the Fire cause any property damage?" "Was there any bodily injury caused by the fire?" "Have you suffered any loss of income due to this problem?" etc etc etc.

I answered no to everything, but simply mentioning "Fire" got me a new power brick, when no other method did. It is something Apple is clearly concerned about.