Slashdot Mirror


Dow Chemical Rolling Out Solar Shingles Next Year

Several users wrote to tell us that Dow Chemical plans on selling solar shingles as early as next year. The solar version can be integrated with normal asphalt shingling and will be introduced in 2010, with a wider roll-out scheduled for 2011. "The shingle will use thin-film cells of copper indium gallium diselenide (CIGS), a photovoltaic material that typically is more efficient at turning sunlight into electricity than traditional polysilicon cells. Dow is using CIGS cells that operate at higher than 10 percent efficiency, below the efficiencies for the top polysilicon cells -- but would cost 10 to 15 percent less on a per-watt basis."

16 of 168 comments (clear)

  1. One more thing to break indeed! by PeterAitch · · Score: 5, Interesting

    It seems unlikely that these will weather very well, so we'll have to see how they cope with thermal cycling and storm stresses. Nice to note that things have moved along since I worked on Si photovoltaics - it's taken longer than I expected, though

    1. Re:One more thing to break indeed! by moon3 · · Score: 2, Interesting

      The notoriously pricey roofing costs, with electric shingles the maintenance might skyrocket and one can easily lose all the potential electrical "savings". They wire each shingle ? I would like to see some pilot deployment in action >>

    2. Re:One more thing to break indeed! by PeterAitch · · Score: 2, Interesting

      If they are caught in a fire, the combustion products will hardly be bio-friendly; in fact "toxic" would be a better description. That said, they are not going to be inherently combustible, unless there are lots of organics left in any binder which might be used to keep them on the substrate (i.e. the shingles). Most likely, the shingles are post-treated to produce a rather thick "thin-film" and then given a top coating (a) for anti-reflection purposes and (b) for mechanical/abrasion resistance. As several other posters have noted it's not clear from the article how the front or back electrical contact(s) are designed, either mechanically or electrically.

    3. Re:One more thing to break indeed! by hedwards · · Score: 2, Interesting

      Unlikely, given the speedy installation, it's a pretty good bet that the system is installed as a set of larger shingles pre-attached to each other. These are most likely then wired into whatever electronics handle the power management. There's a trade off between percentage of roof covered per unit and cost of replacing a broken or defective cell.

      If you need a new roof, this might be a decent deal, but if you don't, the break even point for these appears to be roughly the same as with tradtional cells. However it's probably longer since you're not really able to control the orientation and you can't set up tracking systems.

    4. Re:One more thing to break indeed! by icebike · · Score: 4, Interesting

      The point about walking on roofs is a key issue.

      Over the life of a house, people have to do this more often than you might imagine. The article is thin on details about just how durable and walkable these things are.

      Probably not for snow country, but anything that could absorb some of the air conditioning load would be welcome.

      --
      Sig Battery depleted. Reverting to safe mode.
    5. Re:One more thing to break indeed! by icebike · · Score: 2, Interesting

      By the time your roof is on fire, toxicity is the furthest thing from your mind.

      Asphalt shingles burn well, once lit. The graduals really only protect it from flying embers. And the smoke is fairly nasty.

      Disposal is a larger issue. Even you average wood shingle is will last 100 years in a land fill. Asphalt is anyone's guess.

           

      --
      Sig Battery depleted. Reverting to safe mode.
    6. Re:One more thing to break indeed! by Jukeman · · Score: 2, Interesting

      I had an old farmhouse for 30 Years with steep (45 degree) slate roof, lots of repair people had to walk on it (a lot of brick chimney repair and flashing, very little slate repair), some without ropes. No one ever broke one by walking on them. Personally, since they are all held in with two loose nails, I though one should slip out when stepping on them; but none ever did.

  2. Installation? by seanadams.com · · Score: 5, Interesting

    They say these can be installed by standard roofing techniques... I don't know if anyone else has ever nailed down asphalt shingles but it's about as low-tech as it gets. So the question is how do these interconnect electrically?

    I could imagine a couple ways - perhaps there are contacts that need to be aligned prior to nailing. Either that, or they intend for an electrician to come in after the roofers and attach a bus bar or something. Anyone got the full story?

    The future for residential solar is not in the highest-tech, highest efficiency panels. Rather, it will be the system which gives the lowest $/W after ALL costs, including installation, depreciation, and in this case, savings because it also serves as your actual roof. Sounds like a great idea to me.

    1. Re:Installation? by microcars · · Score: 4, Interesting
      There is a home that my son-in-law built just north of Chicago that has "Solar Slate" installed in portions of the roof that match the asphalt shingles. It was installed by a local roofing company around 2003, you can see a photos of the install HERE.
      Did not RTFA and while these are slightly different than what is mentioned these things have apparently held up very well so far for the people that live there.

      Sort of an aerial view of one part of the house with the slates installed here.

      If you can't see the photos you probably crashed the guy's server, I think it is hosted on his home computer...

      --
      I like microcars
  3. Recycle? by NaCh0 · · Score: 3, Interesting

    What happens when the CIGS cells wear out?

    Are they toxic? Can they be recycled?

  4. Environmental impact? by Penguinisto · · Score: 3, Interesting

    The traditional mono- and polysilicon panel makers catch hell for using things like lead (leading to RoHS solder being used and etc)... what's the plan for recycling these puppies?

    (don't get me wrong, I'm loving the idea, but you know someone's gonna bitch about it...)

    Also, since there are places that see annual windstorms which tend to rip the occasional shingle off of the roof, err, how much would it cost to repair/replace?

    It'll be hammered out eventually (err, s'cuse the pun), but it's something I hope that someone is thinking about all this today, instead of the being blinded by the whole 'gee-whiz' factor that may come around to bite the whole renewables movement in the butt later on.

    (disclosure - I work IT in this industry - take it as you will).

    --
    Quo usque tandem abutere, Nimbus, patientia nostra?
  5. Re:I beg to differ. by Timothy+Brownawell · · Score: 2, Interesting

    TFA says "thin film" cells, so I'd imagine they're fairly flexible.There's also a known pattern to how they'll be installed (overlapping horizontal rows that are each offset by about half the length of one shingle), which could probably be used to print wires on the upper part of the top side and the lower part of the back side such that they'll make fairly good contact.

  6. Not enough indium in the world by Prune · · Score: 2, Interesting
    --
    "Politicians and diapers must be changed often, and for the same reason."
  7. Saving energy? by QuoteMstr · · Score: 3, Interesting

    Wouldn't it be easier to just paint the roof white so that the building reflects more heat and needs less cooling in the summer? (In the winter, insulation will keep the heat inside.)

    And wouldn't it also help to use lighter pavement to reduce the urban heat island effect?

    It just seems like photovoltaic shingles are pretty low on the net-payback list.

  8. Re:I beg to differ. by apoc.famine · · Score: 3, Interesting

    Agreed.
     
    I highly doubt that two guys with a case of beer, a couple of utility knives, and a nail gun can lay these down and have them work as they are supposed to. Shingling a roof really doesn't require any skills, other than doing the peaks and valleys. If you can put down a shingle, and nail it to the roof, you're golden. If you can hack the excess off that hangs over the side with a knife, you can shingle 95% of a house.
     
    Ignoring any interconnections between the shingles that must be lined up, (because, that's beyond a roofer's knowledge base) you still have to tie it into the house electricity. And you have to be able to slap the roof down in the beating sun, while standing on it, and driving nails through it. How exactly does that work if the roof is generating electricity as you do so?

    --
    Velociraptor = Distiraptor / Timeraptor
  9. Re:I beg to differ. by Colonel+Korn · · Score: 2, Interesting

    The CIGS PV cell is called "thin film" because the photoelectric sandwich is deposited as thin layers on top of a GLASS plate. Oh, and they apparently are (very) moisture-sensitive, so having them last 20-25 years will be difficult.

    The substrate isn't necessarily glass. Flexible metal substrates have been used already by other companies. They do bend, and they're encased in a flexible moisture barrier and offered with a warranty that lasts as long as the lifetime claims. I don't think that the companies selling these would be willing to offer the warranty without a reasonably good expectation that the cells would actually last that long.

    --
    "I zero-index my hamsters" - Willtor (147206)