Slashdot Mirror


Dow Chemical Rolling Out Solar Shingles Next Year

Several users wrote to tell us that Dow Chemical plans on selling solar shingles as early as next year. The solar version can be integrated with normal asphalt shingling and will be introduced in 2010, with a wider roll-out scheduled for 2011. "The shingle will use thin-film cells of copper indium gallium diselenide (CIGS), a photovoltaic material that typically is more efficient at turning sunlight into electricity than traditional polysilicon cells. Dow is using CIGS cells that operate at higher than 10 percent efficiency, below the efficiencies for the top polysilicon cells -- but would cost 10 to 15 percent less on a per-watt basis."

20 of 168 comments (clear)

  1. One more thing to break indeed! by PeterAitch · · Score: 5, Interesting

    It seems unlikely that these will weather very well, so we'll have to see how they cope with thermal cycling and storm stresses. Nice to note that things have moved along since I worked on Si photovoltaics - it's taken longer than I expected, though

    1. Re:One more thing to break indeed! by icebike · · Score: 4, Interesting

      The point about walking on roofs is a key issue.

      Over the life of a house, people have to do this more often than you might imagine. The article is thin on details about just how durable and walkable these things are.

      Probably not for snow country, but anything that could absorb some of the air conditioning load would be welcome.

      --
      Sig Battery depleted. Reverting to safe mode.
    2. Re:One more thing to break indeed! by Anonymous Coward · · Score: 3, Informative

      You can't walk on slate shingles either yet people still find ways to work on slate roofs. I doubt that they don't have a solution.

    3. Re:One more thing to break indeed! by swillden · · Score: 4, Insightful

      Disposal is a larger issue. Even you average wood shingle is will last 100 years in a land fill. Asphalt is anyone's guess.

      I suspect that within 50 years we'll be mining our landfills anyway, so I don't worry about that issue so much.

      --
      Note to ACs: I usually delete AC replies without reading them. If you want to talk to me, log in.
  2. Installation? by seanadams.com · · Score: 5, Interesting

    They say these can be installed by standard roofing techniques... I don't know if anyone else has ever nailed down asphalt shingles but it's about as low-tech as it gets. So the question is how do these interconnect electrically?

    I could imagine a couple ways - perhaps there are contacts that need to be aligned prior to nailing. Either that, or they intend for an electrician to come in after the roofers and attach a bus bar or something. Anyone got the full story?

    The future for residential solar is not in the highest-tech, highest efficiency panels. Rather, it will be the system which gives the lowest $/W after ALL costs, including installation, depreciation, and in this case, savings because it also serves as your actual roof. Sounds like a great idea to me.

    1. Re:Installation? by microcars · · Score: 4, Interesting
      There is a home that my son-in-law built just north of Chicago that has "Solar Slate" installed in portions of the roof that match the asphalt shingles. It was installed by a local roofing company around 2003, you can see a photos of the install HERE.
      Did not RTFA and while these are slightly different than what is mentioned these things have apparently held up very well so far for the people that live there.

      Sort of an aerial view of one part of the house with the slates installed here.

      If you can't see the photos you probably crashed the guy's server, I think it is hosted on his home computer...

      --
      I like microcars
  3. Recycle? by NaCh0 · · Score: 3, Interesting

    What happens when the CIGS cells wear out?

    Are they toxic? Can they be recycled?

  4. I beg to differ. by NoYob · · Score: 5, Insightful

    Dow Solar Solutions said it expects "an enthusiastic response" from roofing contractors for the new shingles, since they require no specialized skills or knowledge of solar systems to install.

    What?!? Roofers just lay out the shingles and nail them up there with pneumatic nail guns. They may not have the skills to wire them, place the wires correctly under the regular shingles to not only preserve the solar shingles but to make sure none of the shingles leak, and I'm sure you can't treat these things like regular shingles: drop them off the truck on to the ground, crane them up to the peak of the roof and let them fold over it and sit there for a couple of days until the installers get there, walk on them, and every other abuse can commit against asphalt shingles because they can take it, after all.

    There will have to be some sort of training or there's going to be some really unhappy home owners when their new solar roof doesn't produce as much electricity, if any, as they thought because of screwed up shingles.

    --
    It's NOT me! It's the meds! I'm on 1000mg of Fukitol.
    1. Re:I beg to differ. by apoc.famine · · Score: 3, Interesting

      Agreed.
       
      I highly doubt that two guys with a case of beer, a couple of utility knives, and a nail gun can lay these down and have them work as they are supposed to. Shingling a roof really doesn't require any skills, other than doing the peaks and valleys. If you can put down a shingle, and nail it to the roof, you're golden. If you can hack the excess off that hangs over the side with a knife, you can shingle 95% of a house.
       
      Ignoring any interconnections between the shingles that must be lined up, (because, that's beyond a roofer's knowledge base) you still have to tie it into the house electricity. And you have to be able to slap the roof down in the beating sun, while standing on it, and driving nails through it. How exactly does that work if the roof is generating electricity as you do so?

      --
      Velociraptor = Distiraptor / Timeraptor
    2. Re:I beg to differ. by catmistake · · Score: 3, Funny

      Everything is relative. Perhaps these solar shingles take a few extra steps beyond regular shingles, but have you seen what a pain in the ass the nuclear reactor shingles are to install? You need a friggin' nuclear engineering degree! Sure, the effeciency is through the roof, but at what cost? As unlikely as China Syndrome is, it's an insurance nightmare. And personally, I don't want my great great grandchildren toiling to replace a spent uranium ceiling. Solar it is!

  5. Repeat Ten Times Fast by audubon · · Score: 5, Funny

    Sally sells solar shingles by the seashore...

  6. Environmental impact? by Penguinisto · · Score: 3, Interesting

    The traditional mono- and polysilicon panel makers catch hell for using things like lead (leading to RoHS solder being used and etc)... what's the plan for recycling these puppies?

    (don't get me wrong, I'm loving the idea, but you know someone's gonna bitch about it...)

    Also, since there are places that see annual windstorms which tend to rip the occasional shingle off of the roof, err, how much would it cost to repair/replace?

    It'll be hammered out eventually (err, s'cuse the pun), but it's something I hope that someone is thinking about all this today, instead of the being blinded by the whole 'gee-whiz' factor that may come around to bite the whole renewables movement in the butt later on.

    (disclosure - I work IT in this industry - take it as you will).

    --
    Quo usque tandem abutere, Nimbus, patientia nostra?
  7. Direct Link to DOW by swanzilla · · Score: 3, Informative

    Dow Solar

    FTA

    "This is just one example of how Dow's $1.5 billion annual R&D investment is allowing us to deliver practical solutions for some of the world's most critical challenges," said Dow Chairman and CEO Andrew N. Liveris.

    They might have hit this one out of the park if the projected $20 billion by 2020 is remotely close.

  8. Saving energy? by QuoteMstr · · Score: 3, Interesting

    Wouldn't it be easier to just paint the roof white so that the building reflects more heat and needs less cooling in the summer? (In the winter, insulation will keep the heat inside.)

    And wouldn't it also help to use lighter pavement to reduce the urban heat island effect?

    It just seems like photovoltaic shingles are pretty low on the net-payback list.

  9. Well that's silly by T+Murphy · · Score: 3, Funny

    Why would I want solar-powered shingles? My shingles never needed to be powered in the first place.

  10. DoW Chemicals? by ijakings · · Score: 4, Insightful

    Paint them red, they will charge faster.

  11. My brother by poptones · · Score: 4, Informative

    Yeah, he puts on "rooves."

    Now, let me ask YOU this: can YOUR whiny ass carry a pack of shingles up a ladder in 100 degree sun? Have you ever even been ON a roof?

    Contractors are responsible for the contracts, not the roofers. It's not the greasy, sunburnt guys working their asses off who steal your money - it's the well dressed fellow sitting in the truck watching them work who takes your money.

    That said, I don't think any of you have read TFA. These are thin film shingles. There are demo videos on youtube - you can see them press holes in the shingles, even drive nails through them and they still work just fine. These are not silicon and glass, they are thin film on some sort of flexible substrate. And it's about time.

  12. Eagle roofing has had durable shingles for a while by Brigadier · · Score: 4, Informative

    Not sure why this is being posted as if it's a new product. Eagle Roofing based in California has been carrying a fairly successful product for some time now. Not only do they have a warrantied usable product but it also supports LEED cool roof requirements. see link below to check it out for yourself.

    http://www.eagleroofing.com/greenBld_eagleSolarRoof.htm

  13. world indium stocks by timmarhy · · Score: 3, Insightful

    buy shares in indium exploration companys then, because they don't have enough known resources to produce all these solar shingled roofs. sure you could use othe heavy metals, but they are rather nasty.

    --
    If you mod me down, I will become more powerful than you can imagine....
  14. Yuk! by AliasMarlowe · · Score: 4, Funny

    assfault roads

    I do NOT want to drive around your neighborhood...

    --
    Those who can make you believe absurdities can make you commit atrocities. - Voltaire