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China's DIY Aviators Take Flight

ScuttleMonkey writes "China’s emerging aviator class is spreading its wings with a plethora of approaches, from the ramshackle to the sophisticated to the potentially revolutionary. They’re using everything imaginable, from old motorcycle engines to electric motors to even their own legs, like Mao Yiqing and his human-powered airplane. You could easily plot these adventurous innovators on a graph, with the X axis showing their skill and the Y axis their financial means."

8 of 113 comments (clear)

  1. Re:Gotta say it... by thomasdz · · Score: 4, Funny

    With two measurable qualities, couldn't you graph anything on? # of cabbages sold per day, number of kills I get playing Team Fortress 2 per day. Other than what day it is, they're not related.

    Your ideas are intriguing to me and I wish to subscribe to your newsletter. You can graph any two variables you say? Sounds like witchcraft to me. burn the demon!

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  2. And in the Z axis by JamesP · · Score: 4, Funny

    Time airborn I assume...

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  3. Re:Gotta say it... by hey! · · Score: 4, Informative

    But the technical sophistication of the effort and the wealth of the experimenter certainly *are* related.

    The idea of a amateur homebrew helicopter is truly frightening, but *anybody* can dream, especially if he doesn't realize how incompetent he really is.

    The minimum successful example is the guy with the autogyro. For that you need the kind of practical skills a farmer who maintained his own equipment would have. The most sophisticated component he'd need is the rotor, which *could* be manufactured from glued wood.

    The next step up is the human powered guy. He needs a long carbon fiber boom as the main longitudinal structural component, and probably another one to carry the lift generated along the wings to the main boom. That's pretty expensive. Once he has that, then the drivetrain is bicycle technology.

    The rest of the wings and pilot's nacelle are fairly sophisticated, but within the capability of a weekend tinkerer to construct. The key is the sophisticated materials you can buy. You make a basketwork out of lightweight wood and Kevlar tape, then heat shrink polyester sheeting on it to create a skin. Weekend boatmakers have been constructing ultralight boats this way for *years*. You can make a 17 foot canoe that weights under ten pounds this way, or a full sized rowboat that weights maybe fifteen pounds.

    The guy who is working on a certifiable electric aircraft needs to have the most money. He needs a real machinist and sophisticated fabrication techniques. Batteries aren't really good enough for practical aviation yet, so for his demo he needs the best batteries and motor money can buy.

    Each of these guys is designing the most practical aircraft possible within his financial means. Give the homebrew helicopter guy a million dollars, and he'll *probably* end up killing himself, but it would no doubt be in a more impressive aircraft.

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  4. Escaping! by p51d007 · · Score: 4, Funny

    Some people will do just about ANYTHING to escape a communist dictatorship.

  5. What the west has missed by Anonymous Coward · · Score: 5, Insightful

    When W was busy claiming that the west would move to an economy of IP, rather than actual manufacturing, he missed that the 2 work hand in hand. Basically, you need to be able to see how things are done to do the derivative work. Basically, America MUST bring back manufacturing to be able to grow again. America is becoming more and more like Russia; a has-been. Both because they have moved to depending on few incomes.

    In the mean time, good luck to these ppl. Hopefully, one day, they will be free to actually enjoy their labor.

  6. Cessnas by zogger · · Score: 4, Insightful

    I have the privilege of being able to inspect a lot of cessnas (couple dozen or so) from fully complete up to date and functional to a hangar fulla parts, and every stage in between, including one crashed one where the bonehead decided to fly his groceries with him instead of buying them where he was going, and didn't estimate his weight correctly and didn't make it. He lived through it, but the plane is chunky style now spread out and he needed a lot of re-constructive surgery from what I hear. (old airport where I live, besides being a big farm, I maintain the grounds and fences and do the mowing, etc)

    There has GOT to be a better way to build affordable airplanes. What that might be I don't know, but this old traditional way needs some serious rethinking. Those things are *ridiculous*, and absolutely no wonder why they are expensive and need a lot of reliability insurance, etc. They are made of one zillion tiny pieces of aluminum held together with 100 zillion rivets. Even the ones in good shape aren't capable of keeping their own doors shut if they aren't keylocked, I have to go around and reclose them all the time. I can't see how they keep from getting recalled, rube goldberg doesn't come close to what they are. It's no wonder they need massive inspections and certifications and insurance, etc. and cost so much.

    I have no idea on the quality of other brands and makes, but if one were given to me I'd sell it pronto and look around some more.

  7. More than just China and aircraft by EriktheGreen · · Score: 4, Interesting

    A huge trend in the near future (0-20 years) will be home and distributed engineering (inventing) and manufacturing. People will trade information on technologies, how-to information, plans, and parts to make sophisticated products in their home or workshop.

    This is not to say we're all going to get replicators or nanotech manufacturing like in "The Diamond Age" but the level of sophistication of home built products is going to go way, way up. From small appliances to tools to vehicles to weapons, it'll be possible to make a large number of items in places other than traditional factories, in small quantity and high quality.

    To see this sort of thing emerging, look at efforts like Reprap to make a self replicating 3d prototyping machine (which probably won't be 100% self replicating for a long time, but which is a great starting point for at-home applications of the technology) or home CNC machines like router tables and small CNC machine tools. You can buy a CNC milling machine capable of producing small parts eg. for firearms and small engines for less than $3000 with computer. Once these become widespread part libraries for them will be as available as clip-art. Want a new part for your bicycle? Download the pattern, place the raw material in the machine, and walk away.

    As quality items become harder to find in mass produced outlets, items made at home will take their place. Any item with a niche market will probably be made in these mini manufactoria... there won't be a profit any more in making small quantity items since there'll be tremendous competition from small manufacturers.

    No need to keep an inventory of obscure auto parts on hand (or to pay for storage space or sunk costs in the inventory). Just keep the pattern available and churn out parts as needed. Need a part you don't have a pattern for? Ask someone on the internet to measure their part and make a pattern from it, using the same CNC mill to automate the measurements.

    I like the trend myself... but can you imagine the fit the government will throw when it figures out it can no longer regulate eg. firearms because anyone with a CNC mill can turn one out in a day or two? I can see them at first trying to ban home manufacturing, trying to ban precursor items and materials, then trying to create an overarching government agency to police the whole thing.

    It'll be similar to recording companies figuring out they're no longer needed since anyone can distribute or purchase music on-line without their involvement.

    Likewise I can see large corporate manufacturers of some items begging for a government bail-out because no one wants to buy their mass produced crap any more. Why pay $100 for a cheap wal-mart bike when the CNC machine shop in the next town can produce one with 3x the quality for the same price? Why pay a computer store $35 for a plastic keyboard when you can get a solid brass one with better components made at home?

    Erik PS: For those of you that know what this means... we'll be able to evolve an STC pattern for common items :)

  8. If you have enough people... by Anonymous Coward · · Score: 4, Funny

    It takes more than 4 Chinese to build an aircraft, because two Wongs don't make a Wright.