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MIT Scientists Make a Polyethylene Heatsink

arcticstoat calls our attention to MIT research that has produced a version of polyethylene that can conduct heat away from computer chips. Polyethylene is the most widely used plastic. It's not clear how practical this research is for industrial-scale use, involving as it does an atomic-force microscope. The work is detailed in a paper published in Nature Nanotechnology this month. "The new process causes the polymer to conduct heat very efficiently in just one direction, unlike metals, which conduct equally well in all directions. ... The key to the transformation was getting all the polymer molecules to line up the same way, rather than forming a chaotic tangled mass, as they normally do. The team did that by slowly drawing a polyethylene fiber out of a solution, using the finely controllable cantilever of an atomic-force microscope, which they also used to measure the properties of the resulting fiber. This fiber was about 300 times more thermally conductive than normal polyethylene along the direction of the individual fibers, says the team’s leader..."

3 of 153 comments (clear)

  1. Re:Article is wrong. by krnpimpsta · · Score: 4, Informative
    Yes, I was really intrigued and confused, after reading the line:

    "The new process causes the polymer to conduct heat very efficiently in just one direction,"

    I was thinking, wow, is this even possible? If this is true, I think they've just created a material that could behave like a passive air-conditioner, heater, refridgerator, etc., while using NO power, ever. That alone must be breaking some serious laws of thermodynamics..

    "One dimension" or "one axis," would have been more appropriate than "one direction."

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  2. Thermal conductivity by MartinSchou · · Score: 4, Informative

    Since neither the summary nor the article has been kind enough to expand on "300 times more thermally conductive than normal polyethylene", I figured I'd look it up.
    Thermal Conductivity of some common Materials:
    Polyethylene HD: 0.42 - 0.51 W/mK
    Aluminium: 250W/mK
    Copper: 401 W/mK

    Best case scenario: 153 W/mK or 61% as conductive as aluminium, 38% as conductive as copper. Not exactly impressive for a heat sink

    1. Re:Thermal conductivity by jank1887 · · Score: 4, Informative

      don't forget the rest, though:

      Density:
      copper: 8.96g/cm3
      aluminum: 2.7 g/cm3
      silicon: 2.33 g/cm3
      AluminumNitride (high thermal conductivity insulating ceramic, k~160to190W/mK): 3.33g/cm3

      LDPE and HDPE: 0.92-0.97 g/cm3.

      So, you're getting a factor of 2-10x in weight savings. Tell that to a aerospace designer and he'll make it work. It's also a cheap material (well, feedstock's cheap. and normal PE is cheap, especially relative to copper these days). Who knows how expensive this stuff might be if they can make more than single fibers.