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UK Students Build Electric Car With 248-Mile Range

da_how writes "A group of students and graduates at Imperial College London have built an electric car with a massive range — 248+ miles on a charge at 'reasonable' highway speeds (60 mph). They did this by filling the car to the absolute max with as many lithium iron phosphate batteries as possible — 56 kWh — and designing a very efficient direct drive powertrain, about 90% batteries-to-wheels at highway speeds. The choice of vehicle is an interesting one: it's a converted Radical SR8 — a track racing car with a speed record on the Nurburgring. Not an obvious contender for an endurance vehicle (no windscreen either!) — but then they claim it's lightweight to start with, being constructed of steel space frame and glass fiber. Also, Radical is based in the UK and provided some help and sponsorship. The students plan to drive their 'SRZero' 15,000 miles down the Pan American Highway, beginning July 8 in Prudhoe Bay, Alaska, and ending up in Tierra Del Fuego three month later. That's about 60 charges."

43 of 192 comments (clear)

  1. That made the hair on my neck stand up.... by Fluffeh · · Score: 2, Funny

    It's positively electrifying!

    Come on, that's puntastic!

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    1. Re:That made the hair on my neck stand up.... by fractoid · · Score: 2, Funny

      That was revolting.

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    2. Re:That made the hair on my neck stand up.... by deniable · · Score: 3, Funny

      I'm afraid you'll meet a great deal of resistance.

    3. Re:That made the hair on my neck stand up.... by w0mprat · · Score: 2, Funny

      Thats a shocking pun.

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  2. What the article doesn't mention.... by Anonymous Coward · · Score: 5, Informative

    One thing glaringly missing from the article is the cost of the battery pack. On the open market right now, 56kWh of LiFePO4 cells runs a bit over US$120,000.

    1. Re:What the article doesn't mention.... by deniable · · Score: 4, Funny

      Well, somebody did call it a Monster battery. The price fits.

    2. Re:What the article doesn't mention.... by CrazyDuke · · Score: 2, Informative

      Really? Because, it looks like anyone in the US could get 195 3.2V 90Ah lithium iron phosphate cells for $35 100 + S&H. That seems to be about 56 kWh.
      http://www.electricmotodepot.com/products/Thunder-Sky-Batteries-3.2V-90Ah.html

      They can be had cheaper on online auction sites. But, take that for what it's worth.

      For the pedantic folks out there: I'm well aware it's not as simple to design a pack as to just slap an arbitrary bunch of cells together, thanks. I'm just pointing out the capacity.

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  3. All the way down? by Dunbal · · Score: 3, Informative

    15,000 miles down the Pan American Highway

          They should do a little more research, as I wish them luck getting across the Darien Gap. There IS no highway from Panama to Colombia - they'll have to take the ferry like everyone else.

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    1. Re:All the way down? by phantomfive · · Score: 3, Informative
      Apparently they did a bit of research; from the article:

      UPDATE: 1:30 p.m. Eastern: As to the question some of you have about how the team will navigate the Darien Gap, it plans to ship the car around the gap, and they've met with ambassadors to Panama and Columbia to line up the required visas.

      Seems like they wanted to take a summer trip and figured out a way to get someone else to pay for it. Not a bad deal.

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    2. Re:All the way down? by TheNarrator · · Score: 3, Insightful

      The Dalton Highway, from Prudhoe Bay to Fairbanks, is unpaved. They might want a little more ground clearance than the car pictured in the article.

    3. Re:All the way down? by Chuq · · Score: 2, Informative

      Ferry routes which are part of a longer highway route as often referred to as part of the highway - "sea highways" or "virtual highways" are common terms.

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    4. Re:All the way down? by Cimexus · · Score: 2, Funny

      Seems like they wanted to take a summer trip and figured out a way to get someone else to pay for it. Not a bad deal.

      Haha - suckers. Someone forgot to inform them that it is, in fact, winter down here in the southern hemisphere (so only the first half of their trip will be 'summer') ;)

  4. 248 mile range? Big deal. by Animats · · Score: 4, Insightful

    The Tesla Roadster has a 245 mile range. And basic stuff like bumpers.

    The student car looks like it has about a 3 inch ground clearance. If that. That's not going to get very far on anything less than a perfect road. And they want to drive it down from Prudhoe Bay? Right.

    1. Re:248 mile range? Big deal. by Wyatt+Earp · · Score: 4, Interesting

      Where are they going to recharge?

      "There are only three towns along the route: Coldfoot (population 13) at Mile 175, Wiseman (population 22) at Mile 188, and Deadhorse (25 permanent residents, 3,500-5,000 or more seasonal residents depending on oil production) at the end of the highway at Mile 414.Gas is available at the Yukon River bridge (Mile 56), as well as Coldfoot and Deadhorse."

      I see a gap of 239 miles and a 4700 foot pass, no way you can get maximum milage on a pass

    2. Re:248 mile range? Big deal. by hackerjoe · · Score: 3, Informative

      248 miles is measured using the EPA test, which includes a lot of braking. On open highway alone, they'll do better. Besides, they might not get wonderful mileage in a pass, but with regenerative braking on the downhills, they won't be as affected by it as a gas powered car.

      I just drove through the rockies in a second-gen Prius, and the regenerative braking seemed to do a pretty good job of smoothing out the consumption: I'd get worse consumption on the uphill and better on the downhill, and it seemed to average out to just the same as what I got on the flat; within 10% if you believe the meter in the car.

    3. Re:248 mile range? Big deal. by BikeHelmet · · Score: 2, Informative

      These graphs might interest you: http://www.teslamotors.com/blog4/?p=70

      In particular, take a look at the range graph.

    4. Re:248 mile range? Big deal. by the_humeister · · Score: 2, Informative

      Non-hybrids already do that too. When going uphill, the vehicle will obviously use more fuel. Going downhill, the vehicle will use less fuel due to gravity assist. Also the fuel injectors shut off when the throttle isn't pressed, thus using no fuel.

  5. Re:So instead of a monster gas tank by Kitkoan · · Score: 4, Insightful

    That's something called "proof of concept".

    What is the 'proof of concept' here? That if you make a bigger fuel tank you'll be able to go further? Sorry, but electric cars have been around for years. You can buy your own from Tesla Motors.

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  6. Re:So instead of a monster gas tank by Anonymous Coward · · Score: 2, Insightful

    We all get the concept. What we are waiting for is a practical solution.

  7. Re:So instead of a monster gas tank by jtownatpunk.net · · Score: 4, Funny

    Some things really don't need to be proven. Sometimes, you can just apply a bit of simple logic to determine whether an idea is plausible.

    Though, maybe I should propose to my boss that we experiment with my salary. If he increases it, I think I'll receive more money. But, just to be sure, we should do a proof of concept thing. Say a 50% bump just to try it out and see if it really works. If that works, we can do a 200% bump and let it run for a few years. If I'm still getting more money 5 years from now, we'll have proven the concept.

  8. pan american highway by phantomfive · · Score: 2, Informative

    down the Pan American Highway, beginning July 8 in Prudhoe Bay, Alaska, and ending up in Tierra Del Fuego three month later. That's about 60 charges

    Heh.....it's also not connected completely (need to take a ferry for part of it), and it is dangerous. For example, on the stretch between Guatemala and El Salvador, you will frequently find highway robbers. And of course, like any highway, there are traffic jams. So....that 60 charges is going to grow. If it can find a place to charge....some of those countries have 110 volt outlets.

    But whatever, don't let all this discourage them. I'd love to read their trip report.

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    1. Re:pan american highway by cheater512 · · Score: 2, Funny

      Yeah. Odd countries like the US.

  9. Re:So instead of a monster gas tank by KDR_11k · · Score: 2, Informative

    In Germany (and probably most of Europe) we use wires hung above the tracks, not a third rail.

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  10. Re:So instead of a monster gas tank by Cylix · · Score: 3, Funny

    I'm going to go with the mid flight refueling concept here. However, that is a bit awkward for highway driving and we'll need to stream line the process. Stay with me here....

    Really, there is enough coverage across the body of the car that we can use this as a wide area positive terminal. It's really straight forward and we don't need to mess around with large complicated tubes. (Tubes are what screwed up the internet. I read it on slashdot.)

    We can tie the body directly into a series of high yield capacitors as a quick staging area for the power burst. This array can connect to the charging mechanism that can safely deliver the power to the the lion batteries. (Remember where I said stay with me... keep at it).

    For the final piece of the puzzle to really make it work and give it that McDonalds on the free way touch we'll need a large platform vehicle. All along the bed will be tesla coils ready to charge the next vehicle that pulls in. These charging stations can optionally be installed in toll booth or bridge locations as well.

    With some simple license plate recognize we can easily bill the charge to the motorist at the end of the month.

    Now, we have a practical electrical car design that will also eliminate both the homeless and bug populations.

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  11. Re:So instead of a monster gas tank by Eivind · · Score: 3, Insightful

    So what -does- it prove ? That if you stuff a lightweight car to the top with batteries, then you've got 50Kwh worth of energy, or an amount comparable to the energy in 1.5 gallons of gas. Sure, electric drivetrains are more efficient, so this gives the car the range of perhaps 3 gallons of gas. But at the cost of having no space for storage, and of making the car hundreds of kilos heavier.

    If you stuffed a 18-wheeler with batteries, and drove it at 40mph, it'd go a fair distance too, but it wouldn't be terribly useful, the entire point of 18-wheelers is to have space for CARGO.

  12. Re:So instead of a monster gas tank by Thanshin · · Score: 5, Insightful

    Not a bad experiment.

    You'd be instantly first on the list of "people to fire when we need to reduce costs" and wouldn't probably reach the fifth year, disproving the concept.

  13. Re:Range hasn't been a problem for years by Anonymous Coward · · Score: 2, Informative

    no, recharge times are not really a issue. but you have to realize that you use a electric car differently then a gas powered one.
    you charge it at home at night, and its full in the morning, every morning. most people could do a week on a single nights charge.

    that one time a year(if that) where you have to go further then the cars range you can always borrow or rent a gas powered car (or even take the train or something)

    the one thing holding electric back is purchases price. the lithium batteries are expensive (all the rest is cheaper)

  14. How many miles??? by syousef · · Score: 2, Funny

    UK Students Build Electric Car With 248-Mile Range
    Related Stories
    Submission: UK students build electric car with 264 mile range by da_how (1822480)

    264 going once, going twice? Do we have 270???

    I guess it doesn't matter, because I bet those girls that would date these students if only they had a car live just one mile further away...

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  15. Re:Electric Hype by Black+Gold+Alchemist · · Score: 2, Informative

    How many times do we have to hear this argument? In the absolute worst case scenario (a coal grid), EVs beat gas cars in pollution. In a real scenario, with 10+ percent renewable and nuclear, and most natural gas, EVs kill gas cars in pollution. The amount of pollution produced per unit of electricity is also falling.

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  16. Re:Range hasn't been a problem for years by Black+Gold+Alchemist · · Score: 2, Interesting

    Exactly right, batteries are too expensive and you charge everywhere. My money is not on lithium tech. It is on NiCad, NiMH, lead acid and most importantly nickel-iron batteries. Fast charging is bad because it means expensive and brittle batteries as well as extreme loads on the power grid. Think about 1000 kW charging. It just does not work. Meanwhile, we have the solution to range anxiety: a biodiesel generator.

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  17. Re:Electric Hype by Macka · · Score: 2, Funny

    While I agree we need to move from our dependence on fossil fuels [...]

    So after we move away from powering cars using fossil fuels, what do you propose we power them with if not electricity?

  18. not very impressive by batistuta · · Score: 3, Interesting

    I don't mean to troll, and I'm sure it was a fun and great learning experience for the students. In this regard, it is a big success and kudos for the team. But as far as the technology goes, I'm not very impressed. I mean, they took at very light vehicle, filled it up with standard batteries, and made it go. There is no true innovation here, just putting pieces together. And we should not blame them for this. The breakthrough we are all waiting for is in the batteries. Until this happens, all articles about electric vehicles will be along the same lines

    As for their plan trip, I hope they have a good maintenance team driving next to them. The Panamerican road is by no means a proving ground or race track. In some parts its asphalt is quite damaged. I'm not saying that it can't be driven, but they are not very suitable for such a tuned vehicle with low clearance.

    I wish them best of luck!

  19. Re:Electric Hype by DigiShaman · · Score: 3, Informative

    Unfortunately, our nations (USA) power grid is sorely in need of an upgrade. I've read numerous times that even with an increase in nuclear, solar, and wind power, the means of distribution is very limited. Second goes for vehicles that will be recharging from said grid.

    If there was ever a need to spend stimulus money on a project, it would be our nations infrastructure. Both at the state and federal level. But our politicians decided to fritter away funding in useless "make work" projects that doesn't provide a damn bit of investment.

    Too late now to ask for another stimulus. Our nation shot that wad one too many times. Now, we really are stuck using oil for a very long time. At least, until our trillions of debt can get reduced. Fat chance, but I digress.

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  20. Re:So instead of a monster gas tank by TheLink · · Score: 2, Insightful

    It proves there are lots of people/companies willing to give students money for doing stuff that's rather useless from a scientific and practical viewpoint.

    I'd like to see how they handle practical stuff like "air conditioning". If they think that's not important, then that's yet another reason why their car is not important. A college student might put up with 35C or higher temperatures on that "cool trip", most car buyers won't. A 3-4 kilowatt car air conditioner is going to hurt an EV's range a lot more than a fossil fuel powered one.

    I'm sure you'd be able to get a "normal car" to travel the same journey for cheaper, faster and in better comfort.

    Anyway if the battery costs drop and capacities increase, we'd see more electric cars. To me, Nissan is the one that's doing useful stuff - apparently they've got battery costs down to USD375 per kWh: http://gas2.org/2010/05/05/report-nissan-leafs-battery-costs-a-staggeringly-cheap-375kwh-to-produce/

    What Nissan is doing is far more useful than a bunch of students going from Alaska to Argentina. Computer analogy (instead of car analogy ;): the former are like Intel/AMD - actually pushing the tech, the latter are just a bunch of case modders.

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  21. Re:So instead of a monster gas tank by bhima · · Score: 2, Informative

    MARTA, the public transit light rail in Atlanta uses a 3rd rail.

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  22. Solectria Sunrise had 370 mile/charge range by Colin+Smith · · Score: 3, Informative

    With

    NiMH batteries
    Place for 4 occupants & a trunk for luggage
    Crash tested

    in 1996...

    http://en.wikipedia.org/wiki/Solectria_Sunrise

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  23. Could've had 400mi range in 10 minutes work by w0mprat · · Score: 4, Insightful

    One thing that stands out to me is that the rear spoiler and front splitter would make for a lot of aero drag, especially where the rest of the car is rather likely to be quite aerodynamically slippery looking at it's shape. They've also tackled rolling resistance and drive-train efficiency so any gains in aerodynamics would greatly extend range. At 60mph it's the greatest force acting on this car, and with their steps towards efficiency it is even greater. If they would just ditch the big spoiler and the front splitter, they'll watch their range shoot up. 0.50 to 0.30 cd might account for 40% improvement in a vehicle where rolling resistance has been already addresed.

    Don't get me wrong what these guys are doing is great, but ~270 miles range is not terribly impressive considering that's what a stock Tesla has achieved.

    Ditching the wing and splitter could have yielded them 20-40% improved range at open road speed, at the small expense of the race car look. It would take a few minutes with a spanner to remove, and to put back on for parking up for a photo shoot with the local press. I hope this is what they do. Some further work with some duct tape or some more ambitious aero mods with some coroplast http://ecomodder.com/forum/showthread.php/aerocivic-how-drop-your-cd-0-31-0-a-290.html ecomodder* style and they could have squeezed out more efficiency. The very best road vehicles approach 0.15 Cd, this would have given them a shot at 500 miles range. Lower the speed a little and they may have gone 600mi / 1000km.

    I can't find Radcial SR8's aero stats anywhere but I know such track day specials have a fair bit of down force by design, so a drag coefficient above 0.50 is not uncommon. This is largely the result of the wings, air damn, and underbody design. High down force set up might be over 0.70 or more. To compare, a SUV is about 0.40, a good sedan 0.32, and a Toyota Prius 0.27, Aptera is about 0.17 these vehicles are not even designed not to generate lift let alone downforce.

    * Yes I do lurk there.

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  24. Re:Electric Hype by Mikkeles · · Score: 2, Interesting

    Charcoal? ;^) Non-fossil and renewable!!!

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  25. Re:Electric Hype by vadim_t · · Score: 2, Insightful

    So?

    The cars won't appear there overnight. They'll be bought gradually, and be mostly charged at night, when the grid has spare capacity. As the load grows, the places with least spare capacity left will be upgraded first. You don't have to do an "overhaul the entire US" project. And why would it need a stimulus? If people are spending more on electricity, that's where the funding for the infrastructure should come from.

  26. impressive enough by amcdiarmid · · Score: 2, Informative

    I'm glad you are not impressed, as this car works less well than your homebrew electric car, but it's impressive enough.

    FTA, the engineering was getting a 90% efficiency on the power transfer from battery to wheel on the highway. That it gets almost the range of a commercial effort with cash...

  27. Re:So instead of a monster gas tank by sjames · · Score: 3, Funny

    What is the 'proof of concept' here?

    90% efficient drive train and student built. Perhaps by the time the elementary school kids are building them the auto makers will finally be too ashamed to claim it just can't be done.

  28. Re:Range hasn't been a problem for years by Black+Gold+Alchemist · · Score: 2, Interesting

    I'm not. Hydrogen is a poor electrochemical reagent, and has extremely low energy density leading to massive storage problems (best way to store hydrogen is gasoline). A far, far better idea is that of the aluminium economy. Al-air fuel cells are 100 times cheaper than hydrogen cells, and just as efficient. Aluminium smelting just as efficient as water electrolysis while being performed on a large scale. So with no tech development, Al > H2.

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  29. Re:So instead of a monster gas tank by celtic_hackr · · Score: 2, Informative

    One gallon of gasoline has 115000 BTU of usable energy. One KWH has 3413 BTU of usable energy. Thus one gallon of gasoline has 33.69KWH of energy. Therefore the 56KWH battery pack has 1.6 gallons of gasoline and can push the vehicle at 60MPH for 248 miles. That means the two engine EV car gets 155 MPG. Oh damn you're right, who'd ever want to drive something that gets 155 MPG at highway speeds! What a worthless hunk of junk! I'd rather go drive in my gas powered car that gets 150mph on the highway ... oh wait, they don't make one of those.

    Now tell me which car are you driving that gets you 248 miles on 3 gallons of gasoline. Because I want to buy one. That would mean my car could go more than 1500miles on a tank of gas. I know, I get about 300. Why I could go anywhere in the US one one tank of gas (18 US Gal), from where I live, for $48 in my car at $3/g ($72 @ $4), or on a trip to New Orleans and back (I spent $350 in gas on my last trip there).

    This car's battery pack is equal to about 12 gallons of gas in my car. Sure there are cars out now that are about double what I get, making it about 6-8 gallons best case scenario for gas. Your 3 gallon estimate is just bunk.

    Lastly, a full tank of gasoline is about 150-200 kilos. So you have some valid points. Batteries are definitely heaver and they don't weigh any less when discharged, not like an empty gas tank. However gasoline has greater volume than batteries, and gas engines also take up more volume. Also, the electric motors are about 500 kilos less in weight than gas engine. So they added weight in batteries and reduced weight in engine. This car as a gas powered with a full tank would be heavier than the electric version, and about the same empty. So this race car has room for two passengers, and not much else. A lot like a corvette. Sure they used a high tech frame and lightweight body, but they could have made a custom bodyshell that had room for cargo, like the corvette. The batteries are about 3x heavier than gas and of about equal volume.

    My source on those energy numbers came from those dummies over at Oak Ridge so they probably haven't got a clue about energy.