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Company Builds Fast Charging Station For Electric Cars

thecarchik writes "Japanese based JFE Engineering has released its ultra-fast charge station. Designed to comply with the CHAdeMo standard developed by Tokyo Electric Power Company, Nissan, Mitsubishi, Subaru and Toyota, the system is capable of charging a 2011 Mitsubishi i-Miev from empty to 50% full in just three minutes. Even just three minutes plugged into the fast-charge station was enough to enable a standard 2011 Mitsubishi i-Miev to travel a further 50 miles before further charging was required."

35 of 359 comments (clear)

  1. Some quick math says... by JesseL · · Score: 4, Interesting

    This thing is putting nearly a quarter megawatt (240kw) drain on the power grid during use.

    I wonder if it has some sort of means of load smoothing and a limited duty cycle, or if it's going to need its own substation.

    --
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    1. Re:Some quick math says... by MichaelSmith · · Score: 5, Insightful

      I would be inclined to stand back before switching the power on. And I don't think I would leave the kids in the car during the charging operation.

    2. Re:Some quick math says... by Anonymous Coward · · Score: 5, Informative

      350*70=24.5 kW, not 240

    3. Re:Some quick math says... by c0lo · · Score: 4, Informative
      From TFA (close to the end):

      But for retail locations and gas stations, the 62.5 kW power requirements of each charger should not be impossible to accommodate in all but the remotest of locations.

      In addition, even the remotest location can accommodate it: just install a generator burning gas (I'm kidding but only half-kidding: remote locations in which you can currently refill your tank will have petrol and a generator will consume less per kWh generated than the car's petrol engine...be it only because it doesn't need to change gears/etc).

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    4. Re:Some quick math says... by TooMuchToDo · · Score: 5, Insightful

      It will probably rely on some sort of capacitor-based local storage, so it'll always be drawing power from the grid, but at a steady pace awaiting the next charge.

    5. Re:Some quick math says... by Anonymous Coward · · Score: 5, Informative

      ...16kWh battery pack of the Mitsubishi i-Miev...

      ...charging a 2011 Mistubishi i-Miev from empty to 50% full in just three minutes

      50% of 16kWh is 28800000J. 28800000J divided by 180 seconds (3 minutes) is 160000 J/s, or 160kW.

    6. Re:Some quick math says... by Animats · · Score: 3, Informative

      I wonder if it has some sort of means of load smoothing and a limited duty cycle

      Yes, it does. One of the charging stations described itself has a battery, for load smoothing purposes.

      That's a win for stations without heavy power available. But busy stations are going to need a high-current feeder, so that can charge one car after another during busy periods.

    7. Re:Some quick math says... by adolf · · Score: 3, Interesting

      Hmm. Kind of like a Chevy Volt.

      I just did some quick Googling, and 62.5kW worth of dedicated genset is around $13k to $25k for generating equipment alone. So, to pick a number, it might cost a remote service station $80k to install a single generator-backed rapid charge station (including installation, signage, fancy Toyota-approved hardware, profit, etc).

      It wouldn't take a huge amount of regular demand for such a thing to be practical, but I'd think that $80k would still a pretty big chunk of money for such a remote place, which brings up a pretty big catch-22: There won't be demand until facilities exist, and facilities won't exist until there is demand.

    8. Re:Some quick math says... by captainpanic · · Score: 4, Interesting

      I would be inclined to stand back before switching the power on. And I don't think I would leave the kids in the car during the charging operation.

      But you're happy to have your kids in a car while you fill it up with 50 liters of some toxic and highly flammable liquid or even gas.

    9. Re:Some quick math says... by MichaelSmith · · Score: 4, Insightful

      I would be inclined to stand back before switching the power on. And I don't think I would leave the kids in the car during the charging operation.

      But you're happy to have your kids in a car while you fill it up with 50 liters of some toxic and highly flammable liquid or even gas.

      You don't have to heat the fuel tank to do that.

    10. Re:Some quick math says... by dilvish_the_damned · · Score: 3, Funny

      Capacitor storage is 50% efficient

      Maybe they could use twice as many capacitors at half the size to get 100% efficiency. Assuming they use the good half.

      --
      I think you underestimate just how much I just dont care.
    11. Re:Some quick math says... by v1 · · Score: 4, Interesting

      You don't have to heat the fuel tank to do that.

      True. But instead, you're venting HIGHLY flammable AND explosive gasses out of the tank and back down the hose into the station's tank. Most people don't know about that. (liquid gas by itself is NOT explosive, it's merely flammable - gas vapor OTOH is highly explosive, which is why we use it for fuel) When you're pushing 15 gallons into the tank, there's a reason there's not a whoosh of gas vapor out around the nozzle from the displacement occurring.

      They do that of course (1) as a safety measure and (2) to save a buck or two in the long run, as that vapor goes back to the storage tank (instead of sucking in air to replace the lost gas) and some of that will condense back into gas for them to sell.

      Know what happens when there's a problem with the vapor backflow? Nothing. Well, maybe a kaBOOM but what I mean is there's no safety on it. Know what happens when the temps get too high or current inrush spikes? The fast charge system halts the fill. So you see, it's actually safer than a gas quick fill. There's a computer carefully watching many aspects of the charge all the time.

      The gas station really is already giving you a quick-fill, by bending the safety of the system a bit. Don't you hate it when you happen to use a pump somewhere on a road trip that's really SLOW? I remember having to wait 10 minutes for a fill once, in the dead of winter on a road trip. I waited inside, and when I got outside it had JUST finished... AND had just started gushing fuel all over the ground because the full-shutoff failed. (probably the pump and the shutoff were both having issues with the cold, it was well below zero, and it was diesel fuel)

      Also after watching the video you will notice he waited for a FULL charge. They slow down the rate when it gets closer to full. The article states 50% charge in 3 minutes, and yet it took him over 10 to get 100% charge, so the remaining 50% requires 7 more minutes. Probably a higher ratio than that even, as he said he didn't get it fully discharged. Looks like they're probably taking the conservative side of safe on this still.

      --
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    12. Re:Some quick math says... by Rei · · Score: 3, Informative

      noting that most electrical storage devices that work in this manner have had run-away discharges and other problems that have caused burns with even something as simple as a laptop recharger.

      Misconception: "All batteries are the same".

      Reality: Different battery chemistries have *very* different properties. Excepting Tesla and their partners, the types of batteries you find in EVs are *not* the same type you find in laptops. They're a chemistry chosen specifically for dramatically greater stability and longer life (at the cost of some energy density). And even in Tesla's case, they put *way* more safety measures into their batteries than you find in a laptop pack. Each cell is kept inside of a "can" to prevent failures from propagating to other cells, for example.

      In catastrophic failures, traditional li-ion/li-po cells burn vigorously, while phosphate cells smoke and manganate cells do nothing (as a general rule).

      --
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    13. Re:Some quick math says... by Rei · · Score: 3, Interesting

      When you charge a battery, you are ALSO doing an energy conversion from electrical to chemical. That's much more hazardous.

      Defend your assertion that storing energy in chemical bonds is more dangerous than forcing combustible fuel-air vapors from a gas tank by injecting more gasoline.

      If something goes wrong, in the best case you kill your battery (excess heat), and in the worst case it blows up sending shrapnel everywhere

      Name a single modern electric car that *either* of these have happened to. There were thousands on the roads in the late '90s/early '00s, and there's now thousands of Tesla Roadsters. Heck, point me to a single case of a phosphate or a manganate cell exploding under *any* circumstances. These things are used for power tools, RC planes, etc now, you know.

      The sort of abuse these cells can take is just absurd. Have you seen A123's latest cells? Check them out. They're pumping 300A into 15Ah cells and they're barely getting warm from it. These sort of cells can be discharged down to zero, ran under extreme temperatures, and all sorts of other stuff, no problem.

      --
      Trump's plan to get rid of Mueller appears to be 'be so guilty of so many things that Mueller works himself to death.'
    14. Re:Some quick math says... by Rei · · Score: 3, Funny

      Let me complete your sentence:

      "Capacitor storage is 50% efficient," I wrote on the electrical engineering exam that I failed.

      --
      Trump's plan to get rid of Mueller appears to be 'be so guilty of so many things that Mueller works himself to death.'
  2. Still skeptical about all-electric cars by bogaboga · · Score: 3, Funny

    I have never owned or even driven one save for a golf cart. My experience with the golf cart leaves me doubt as to whether an electric car can deliver enough torque to climb steep inclines.

    Heck, what happens when you are stuck in snow all the while, the spinning of wheels eating away at your juice? Scary, isn't it?

    1. Re:Still skeptical about all-electric cars by MichaelSmith · · Score: 4, Insightful

      I have never owned or even driven one save for a golf cart. My experience with the golf cart leaves me doubt as to whether an electric car can deliver enough torque to climb steep inclines.

      Have you tried a Tesla? I hear they are fast.

      Heck, what happens when you are stuck in snow all the while, the spinning of wheels eating away at your juice? Scary, isn't it?

      Heck, what happens when you are stuck in snow all the while, the spinning of wheels eating away at your fuel? Scary, isn't it?

    2. Re:Still skeptical about all-electric cars by TooMuchToDo · · Score: 4, Informative
      My Tesla Roadster launches off the line faster than any other exotic vehicle I've driven (including a Lamborghini Murcielago and the Ariel Atom). What does that? Torque, and lots of it. Electric motors have full torque from 0 rpms, unlike internal combustion engines that have a limited torque band (and hence, the need for inefficient transmissions).

      And regarding the snow? Yea, electric cars do just fine there:
      http://www.youtube.com/watch?v=tH_mSJC21f8

    3. Re:Still skeptical about all-electric cars by bogaboga · · Score: 3, Insightful

      Heck, what happens when you are stuck in snow all the while, the spinning of wheels eating away at your fuel? Scary, isn't it?

      When stuck in snow, the need to keep warm and therefore keep the engine running consumes fuel. When you finally run out of gasoline, you can replenish your supply via some container. How the heck do you do that if your primary source of energy if a battery? This is the problem.

    4. Re:Still skeptical about all-electric cars by blackraven14250 · · Score: 4, Insightful

      My experience with the golf cart leaves me doubt as to whether an electric car can deliver enough torque to climb steep inclines.

      Er, what? When dealing with electric motors, you have much more torque than a comparable gas motor.

    5. Re:Still skeptical about all-electric cars by Tynin · · Score: 5, Funny

      That is when you go to the grocery store, buy all their AA batteries, wire them in parallel and hope it is enough to get you to the next volt station.

    6. Re:Still skeptical about all-electric cars by MichaelSmith · · Score: 3, Insightful

      Extreme environments pose challenges for vehicles. There are examples you can point to where EVs may not be appropriate. But say I want to camp in the desert. The nearest petrol station is 1000km away. I could use a bank of photocells to charge my vehicle on site.

      And BTW 1000km is quite realistic for remote areas in my country.

    7. Re:Still skeptical about all-electric cars by MichaelSmith · · Score: 3, Interesting

      I have no idea about this sort of thing, but I would imagine that electric vehicles would do better in cold weather climates. At least you would not have to keep the motor running because it won't start if you don't...

      One factor is that there is less energy lost as heat in an electric vehicle so running a heater will increase power consumption. You might be able to recover some heat from the batteries and motor though. Does anybody know how the heater (if it exists) in the Tesla works?

  3. Re:I'll wave when I drive past you ... by oldspewey · · Score: 5, Insightful

    they lack the range to be useful outside of a commuter scenario

    And that scenario only makes up, what, about 80% of the passenger car miles driven in North America?

    --
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  4. Re:I'll wave when I drive past you ... by MichaelSmith · · Score: 3, Interesting

    The burning of oil is non-reversable. Once used it is gone for good. Batteries may degrade with use but the original material is still there and available for reconditioning.

  5. Re:I'll wave when I drive past you ... by mark-t · · Score: 4, Insightful

    I think that, on some level, owning a car actually represents a certain measure of personal freedom to many individuals in our society: specifically, the freedom to be able to go to and fro, wherever one wants, and whenever they want. I think that this association is made subconsciously even if they don't actually exercise that liberty. To that end, I believe that people's problem with the range of EV's is less of an issue of actually needing a really large range on a daily basis and more an issue of having the freedom to drive almost anywhere they might want to on a spur of the moment, if they should so choose.

  6. Re:I'll wave when I drive past you ... by TooMuchToDo · · Score: 3, Insightful

    I agree completely. As with most issues, it's a matter of separating the emotional part from the practical part.

  7. Some sources says it's not CHAdeMO compliant by iktos · · Score: 3, Informative

    This source also has some more technical details, like charging current, how much current the charging station will draw from the grid (20kW), that the charging station has twin batteries with different properties, that car makers need to adopt new battery types for it to work:

    http://techon.nikkeibp.co.jp/english/NEWS_EN/20100621/183598/

  8. Not good enough! by Anonymous Coward · · Score: 5, Funny

    I, for one, refuse to buy an electric vehicle until it has a range of 1000 miles on a single charge, and can be fully recharged in under 30 seconds. Anything less is completely impractical. I also want 12 cup holders. When they achieve this performance level, I will find another rediculous excuse not to buy one.

    And I will continue to insist on my god given right to mis-spell rediculous.

  9. Re:Cold fusion by iamhassi · · Score: 4, Interesting

    "Electric engines are roughly 3-4 times as efficient as gasoline ones. So you get 3-4 times the effective energy density out of batteries."

    Sure, but who wants to buy a car that only gets 100 miles, then needs to be recharged every 50 miles? This might be a good second or third car, but it's not that practical as your main vehicle, and the fact that an electric vehicle must be charged nightly limits it to only being useful to homes with garages.

    This is why SUVs have been so popular in the US despite their poor gas mileage. You can fit 5 to 7 adults comfortably and still have room for luggage.

    Electric cars will fail, and series hybrids like the Chevy Volt will succeed. When the batteries run low a gas generator keeps the batteries charged enough to power the vehicle. This is brilliant: I get my electric car for my short daily commutes, but I still have gas for those rare times when I need to drive hundreds of miles in a day. I have the best of both worlds with no sacrifices.

    Also series hybrids means we can finally use turbines: gas turbines are the most efficient engine. While a gasoline engine is only 20-30% efficient, a gas turbine is over 80% efficient. In 1999 GM made a EV1 Series hybrid using a turbine generator. The vehicle achieved up to 100mpg while charging the battery using 90s technology and a 220 lbs turbine (modern turbines are much smaller)

    In ten years when series hybrids become the norm we'll look at vehicles like the Prius the same way Prius owners look at SUV owners today.

    --
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  10. Re:Cold fusion by dbIII · · Score: 4, Informative

    The correct answer is actually hydroelectric power from Hokkaido. There is some nuclear power available though, and with enough warning it can be ramped up to full capacity for quite a while to provide even more.
    It makes perfect sense in the 1970s and may do again - electricity available if there is a naval blockade by China. Expensive, high maintainance, awkward waste problems but ultimately it works in that situation. That's the sort of niche nuclear advocates should be arguing for and improving to turn it from the expensive alternative energy everyone hates into a commercial reality.

  11. Re:Cold fusion by NormalVisual · · Score: 4, Insightful

    a gas turbine is over 80% efficient

    I imagine they're also very efficient at annoying the neighbors with the noise. :-)

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  12. Re:Cold fusion by daffy951 · · Score: 3, Insightful

    Sure, but who wants to buy a car that only gets 100 miles, then needs to be recharged every 50 miles?

    I do! My work is located ~15miles from my home and I could charge the car (for free!) all day while I'm working. A car which could go ~100 miles would cover almost all my personal transportation needs (not only to and from work), and if I would need to go longer I could rent or borrow another car (or take a bus / cab).

  13. Microturbines and Hybrids by KonoWatakushi · · Score: 3, Interesting

    Indeed, hybrids are far more practical, but it seems that you are misrepresenting the promise of microturbines. From the wikipedia article:

    Typical microturbine efficiencies are 25 to 35%. When in a combined heat and power cogeneration system, efficiencies of greater than 80% are commonly achieved.

    In automotive applications, the waste heat goes unused; so the efficiency will be in the 25 to 35% range.

    Another promising option for hybrids is the OPOC engine, which is a simple, efficient, and clean 2-stroke engine. It is a very interesting design, with a number of other advantages as well.

    When coupled with a capacitor/flywheel/etc. to allow for regenerative braking and acceleration, the requirements for the power source in a hybrid are actually very minimal. This allows for the creation of an extremely efficient vehicle, and as far as energy density goes, you can't do much better than hydrocarbons.

  14. Re:Cold fusion by tehcyder · · Score: 3, Insightful

    This is why SUVs have been so popular in the US despite their poor gas mileage. You can fit 5 to 7 adults comfortably and still have room for luggage.

    Whereas 90% of journeys have 1 adult and no luggage.

    --
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