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Flight Data Recorders, Decades Out of Date

Tisha_AH writes "For the past fifty years the technology behind aircraft flight data recorders has remained stagnant. Some of the advances of cloud computing, mesh radio networks, real-time position reporting and satellite communications are held back by a combination of aircraft manufacturers, pilots unions and the slow gears of government bureaucracy. Many recent aircraft loss incidents remain unexplained, with black boxes lost on the bottom of the Atlantic Ocean, buried under the wreckage of the World Trade Centers or with critical information suppressed by government secrecy or aircraft manufacturers. Many devices still rely upon tape recorders for voice and data that only record a very small sampling of aircraft dynamics, flight and engine systems or crew behaviors. Technologically simple solutions like battery backup, continual telemetry feeds by satellite and hundreds of I/O points, monitoring many systems should be within easy reach. Pilot unions have objected to the collection and sharing of detailed accident data, citing privacy concerns of the flight crew. Accidents may be due to human error, process problems or design flaws. Unless we can fully evaluate all factors involved in transportation accidents, it will be difficult to improve the safety record. Recommendations by the NTSB to the FAA have gone unheeded for many years. With all of the technological advancements that we work with in the IT field, what sort of best practices could be brought forward in transit safety?"

4 of 266 comments (clear)

  1. Re:tape isn't bad by drinkypoo · · Score: 4, Interesting

    As long as it doesn't burn (which kills any memory type), it's more stable in most situations than the modern memory devices. Remember, it has be stable in salt water, in high impact, humid environments, dry environments, wide temperature ranges, take electrical shock, etc.

    Flash is better at all of those things than tape except electrical shock, and you can isolate the module with optical signals and power via induction (with its own fairly complex power supply in there on the other end, thus handling surges) or via optical power, which is horribly inefficient but who cares? It doesn't take much power to write flash, and turbines can be designed to produce basically any amount of electrical power you like.

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  2. Constant telemetry... by geogob · · Score: 4, Interesting

    A direct telemetry feed to ground stations or via satellite could be a very interesting way to monitor the airplanes and give crucial information in the even of a crash, but could not replace an on-board logging device. In the even of catastrophic malfunction, on-board recorders are most likely more reliable than networked data. But in the even the on-board recorder is lost, the telemetry feed could give most of the required information on the systems leading and the events leading to the malfunction.

    To some extent, these systems already exist and are used by maintenance crew to schedule maintenance and get early warnings on possible problems with the airplane.

    Having a global system that is not company-based, but centralized and international could give not only make incident reconstitution easier, but might also improve transparency on aircraft maintenance on less "serious" airlines and provide real time information (wetter radar feed, wind shear data, turbulence, etc.) to air traffic control and weather forecasters to improve safety overall.

    The major technical issue that this would bring is a problem of bandwidth. There are a lot of aircraft in the air and it would generate huge amounts of data. Transmission, storage and analysis would all be challenge.

  3. Re:It's absolutely ridiculous by Wyatt+Earp · · Score: 5, Interesting

    Really? Air France Flight 447 just falling apart in the sky going 537 mph at 35,000 is from a human failure? US Airways Flight 1549? Emirates Flight 407?

    No, humans aren't the cause of all crashes, a chunk of them yes, but not close to "pretty much always".

    Checking that out and looking up the causes of the accidents you'll see human error by the flight crew is a cause of some, but mechanical failure is a larger cause of accidents.

    http://en.wikipedia.org/wiki/Category:Aviation_accidents_and_incidents_in_2009

    And yes, I do have my pilot's license.

  4. Re:It's absolutely ridiculous by Martin+Blank · · Score: 4, Interesting

    You're absolutely correct about redundancy. There's a long chain of things that is supposed to happen before any flight. Here's what has to happen before I fly my little rental Cessna 172:

    • Annual inspection must be completed and signed off by an airframe & powerplant mechanic (A&P) with inspection authority (IA)
    • 100-hour inspection must be completed and signed off by an A&P
    • I review the squawk sheets (basically a list of problems reported and actions taken by the A&P to address them)
    • Preflight planning, which includes:
      • Planning the route, ensuring that adequate fuel is available on the plane and/or en route
      • Making plans for alternate landing sites
      • Gathering and understanding the weather forecasts
      • Filing a flight plan if it's more than 50NM between airports
      • Getting current weather status along the route of flight just prior to preflight
    • Preflight inspection, which includes:
      • Visual check of oil and fuel levels and check for fuel contamination
      • Visual check of all aircraft surfaces, manual manipulation of ailerons, elevators, and rudder, and feeling the prop edges for excessive wear
      • Check of instruments prior to starting
    • Run-up check, which takes place after starting the engine and before taking off, includes:
      • More instrument checks, plus testing the autopilot
      • Elevator trim check
      • Magneto check (basically seeing if the engine runs rough on both magnetos and then one or the other magneto singly)

    That isn't even all of it, and the list is more complete for a plane that actually has a black box. There are other things that happen along the way that aren't part of official checklists, including brake checks, validating compass and heading indicator accuracy, using the radio, and just paying attention for anything that doesn't feel right. There are checklists for take-off, climb, leveling, descent, landing, post-landing, and shut-down, not to mention all the emergency checklists. I've got a stall warning horn as well that is a function of the aerodynamics of the plane, and the autopilot lets me know if it's disabled. I fly a G1000 version of the C172 with two big displays, and it's got even more alerts, both visual and audio, to let me know when something is amiss, including when traffic is close (gotta love TCAS). I usually fly with flight following anyway, so ATC can help me avoid other planes (and vice versa). I'm still always on the lookout for other traffic, though.

    If something goes wrong, it's almost certainly my fault that I didn't notice something, planned poorly, or flew beyond my skills (pilot error), with a small chance that the A&P and/or IA missed something (still human error), a very, very tiny chance that there was a mechanical issue that was not addressable with inspections, and an almost infinitesimal chance of simple bad luck.

    --
    You can never go home again... but I guess you can shop there.