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GE Closes Last US Light Bulb Factory

pickens writes "The Washington Post reports that last major GE factory making ordinary incandescent light bulbs in the US is closing this month, marking a small, sad exit for a product and company that can trace their roots to Thomas Alva Edison's innovations in the 1870s. What made the plant vulnerable is, in part, a 2007 energy conservation measure passed by Congress that set standards essentially banning ordinary incandescents by 2014 but rather than setting off a boom in the US manufacture of replacement lights, the leading replacement lights are compact fluorescents, or CFLs, which are made almost entirely overseas. GE developed a plan to see what it would take to retrofit a plant that makes traditional incandescents into one that makes CFLs but even with a $40 million investment the new plant's CFLs would have cost about 50 percent more than those from China. 'Everybody's jumping on the green bandwagon,' says Pat Doyle, 54, who has worked at the plant for 26 years. But 'we've been sold out. First sold out by the government. Then sold out by GE.'"

13 of 797 comments (clear)

  1. Why didn't they push LEDs instead of CFL ? by SirGeek · · Score: 4, Informative

    I loath CFL lights. They don't last ANYWHERE near the reports say they will. Yet the power LED on one of my computers is still happily running (after 24 hours a day for 10 years).

    And LEDs don't require you to use a hazmat suit to pick up pieces if you break one (since they contain Mercury).

    1. Re:Why didn't they push LEDs instead of CFL ? by Jeremi · · Score: 5, Informative

      And LEDs don't require you to use a hazmat suit to pick up pieces if you break one (since they contain Mercury).

      LED light bulbs are available.... pricey, but perhaps worth it?

      --


      I don't care if it's 90,000 hectares. That lake was not my doing.
    2. Re:Why didn't they push LEDs instead of CFL ? by Camel+Pilot · · Score: 4, Informative

      we pick up and vacuum up the pieces of broken CFLs without hazmat suits all the time,

      Actually vacuuming is the one thing you are not suppose to do!

      http://www.epa.gov/cfl/cflcleanup.html

      And sure the ill effects of one or two might not be noticeable but if you have young'ns in house it may long term

    3. Re:Why didn't they push LEDs instead of CFL ? by slapout · · Score: 4, Informative

      "If they were dangerous, the government would never allow them to be sold" -- that's a joke, right?

      Proper cleanup steps are only a two page PDF:

      Cleaning Up a Broken Compact Fluorescent Light Bulb (CFL)
      Fluorescent light bulbs contain a very small amount of mercury sealed within the glass
      tubing. The U.S. Environmental Protection Agency recommends the following cleanup
      and disposal steps:
      Before Cleanup: Air Out the Room
        Have people and pets leave the room, and don't let anyone walk through the
      breakage area on their way out.
        Open a window and leave the room for 15 minutes or more.
        Shut off the central forcedair heating/air conditioning system, if you have one.
      Cleanup Steps for Hard Surfaces
        Carefully scoop up glass pieces and powder using stiff paper or cardboard and
      place them in a glass jar with metal lid (such as a canning jar) or in a sealed
      plastic bag.
        Use sticky tape, such as duct tape, to pick up any remaining small glass
      fragments and powder.
        Wipe the area clean with damp paper towels or disposable wet wipes. Place
      towels in the glass jar or plastic bag.
        Do not use a vacuum or broom to clean up the broken bulb on hard surfaces.
      Cleanup Steps for Carpeting or Rug
        Carefully pick up glass fragments and place them in a glass jar with metal lid
      (such as a canning jar) or in a sealed plastic bag.
        Use sticky tape, such as duct tape, to pick up any remaining small glass
      fragments and powder.
        If vacuuming is needed after all visible materials are removed, vacuum the area
      where the bulb was broken.
        Remove the vacuum bag (or empty and wipe the canister), and put the bag or
      vacuum debris in a sealed plastic bag.
      Cleanup Steps for Clothing, Bedding and Other Soft Materials
        If clothing or bedding materials come in direct contact with broken glass or
      mercurycontaining powder from inside the bulb that may stick to the fabric, the
      clothing or bedding should be thrown away. Do not wash such clothing or
      bedding because mercury fragments in the clothing may contaminate the
      machine and/or pollute sewage.
        You can, however, wash clothing or other materials that have been exposed to
      the mercury vapor from a broken CFL, such as the clothing you are wearing when
      U.S. Environmental Protection Agency June 2010
      you cleaned up the broken CFL, as long as that clothing has not come into direct
      contact with the materials from the broken bulb.
        If shoes come into direct contact with broken glass or mercurycontaining
      powder from the bulb, wipe them off with damp paper towels or disposable wet
      wipes. Place the towels or wipes in a glass jar or plastic bag for disposal.
      Disposal of Cleanup Materials
        Immediately place all cleanup materials outdoors in a trash container or
      protected area for the next normal trash pickup.
        Wash your hands after disposing of the jars or plastic bags containing cleanup
      materials.
        Check with your local or state government about disposal requirements in your
      specific area. Some states do not allow such trash disposal. Instead, they require
      that broken and unbroken mercurycontaining bulbs be taken to a local recycling
      center.
      Future Cleaning of Carpeting or Rug: Air Out the Room During and After Vacuuming
        The next several times you vacuum, shut off the central forcedair heating/air
      conditioning system and open a window before vacuuming.
        Keep the central heating/air conditioning system shut off and the window open
      for at least 15 minutes after vacuuming is completed.

      --
      Coder's Stone: The programming language quick ref for iPad
    4. Re:Why didn't they push LEDs instead of CFL ? by Jafafa+Hots · · Score: 3, Informative

      While I agree with the intent behind this legislation, the problem is that there are a few applications where CFLs simply are NOT good.

      An example is closet and bathroom lights. The CFL makers themselves say not to use the CFLs in areas where you'll be switching the light on only for a few seconds or a couple of minutes. This wear causes them to fail very quickly, totally negating any efficiency advantage.

      Livingroom lights, great - closet, a waste.
      Also, things like garage lights in cold climates - a CFL can take 20 minutes to get up to usable brightness when it's 5 degrees out. Doesn't matter to people in CA or FL, but in upstate NY and MN that's a problem.

      --
      This space available.
  2. Re:CFL "Green?" by OnePumpChump · · Score: 3, Informative

    Even with the most conservative estimates for mercury output and the proportion of power generated by coal and the most unforgiving ones for CFL mercury content and power savings, the power saved by CFLs results in less mercury being released into the environment than they could themselves release.

    http://www.energy.gs/2007/05/cfl-mercury-myths.html
    http://www.energyrace.com/commentary/more_on_mercury_coal_and_cfls_updated/
    http://www.popularmechanics.com/home/reviews/news/4217864

  3. Re:CFLs won't last by westlake · · Score: 4, Informative

    In 3 to 5 years when all the CFLs start dying, there will be a huge furor over the mercury they contain leeching into landfills.

    Or not.

    In the United States, the U.S. Environmental Protection Agency estimated that if all 270 million compact fluorescent lamps sold in 2007 were sent to landfill sites, that this would represent around 0.13 metric tons, or 0.1% of all U.S. emissions of mercury (around 104 metric tons that year.) Compact fluorescent lamp

  4. Re:You gotta compete on the global marketplace! by Anonymous Coward · · Score: 5, Informative

    First, you have the problem of power factor, which means that with fluorescent bulbs, you're often drawing a lot more power than you think, it just isn't getting metered that way.

    I'm sorry, this doesn't make any sense. Are you talking about reactive power here? Reactive power is important in grid control... but it is not energy. Energy is the issue here. Fluorescent bulbs do not, in fact, use more energy than incandescent-- they use less.

    Second, you have the spectrum of light, which because it is balanced towards the blue end and because it isn't a continuous spectrum, isn't perceived as being of equal brightness.

    Actually, the reason that fluorescent bulbs are more energy efficient is because their emission puts out more of its light in the parts of the spectrum that the human eye uses efficiently, not less. Incandescents are way too red-rich. (As should be obvious-- there's no way to get a thermal source to an emission temperature of 5800K, which is the sun's temperature.)

  5. Re:The easy way out by Entropy2016 · · Score: 4, Informative

    The LED light does actually produce significant heat. It's nowhere near as much heat as an incandescent or CFL, but because LED's have such a very low heat tolerance (heat reduces their lifespan), keeping them cooled them isn't as easy as simply removing the AC/DC converter.

  6. Re:huh by Dialecticus · · Score: 3, Informative

    What I don't get is this: if China can produce CFLs at half the price (which doesn't surprise me), then why couldn't they also produce incandescents at half the price? In other words, why hadn't the plant closed long before the advent of CFLs?

    My guess is that incandescent bulbs can be made cheaply both in the USA and in China because they contain no environmental pollutants, whereas CFLs, on the other hand, contain mercury, and it's probable that the environmental regulations in China are sufficiently loose to allow them to streamline the manufacturing process in ways that simply cannot be done legally in the USA.

  7. how did this get modded up? by YesIAmAScript · · Score: 4, Informative

    Bad math and Jenny McCarthy-style pseudo science (with a Fox question mark no less!).

    I'm ashamed of you slashdot.

    Fluorescents are 3x as efficient as incandescents. Yes, the efficiency is exaggerated on the labels because the bulbs don't quite put out as much light as the incandescents they are comparing against. But even if you correct for that fluorescents are far more efficient.

    Heck, to prove it, just light up a bulb and touch it. Feel that heat on the incandescent? That's wasted energy that didn't go to light. Now touch an equivalently bright fluorescent bulb, it's only a little warm.

    Power factor doesn't mean it's using more power than you would think from the wattage, it means it's using more CURRENT and less voltage. Anyway, changing phase like this (low power factor) doesn't mean that the meter isn't measuring correctly. If this were true, people would be strapping inductors onto the lines in their house right before the meter to get free power.

    Power factor is only an issue for the electric company, they have to adjust for it. And they are adept at adjusting for it. This is evidenced by how the electric companies are very interested in you using CFLs, my electric company sends me mail about it twice a year. If the low power factors of CFLs presented problems to them, they wouldn't do this, would they?

    If you don't like bluish CFLs, get yellowish ones. There are 3 colors, one is very yellow.

    I agree LEDs still have limitations. I'd like to get some for my hallway but I"m not ready to make that move yet.

    Dimmers are not suitable for fluorescent or LED bulbs, each should really be dimmed with a control signal instead of a rheostat. Hopefully this kind of technology will be common in homes soon so we can get rid of the buzzing from dimming fluorescent and LEDs.

    The government is subsidizing your fossil fuels significantly. You don't see it in your bill, because it isn't being subsidized by giving you money to give the electric companies to pay for electricity. We massively subsidize oil drilling and production.

    http://www.scientificamerican.com/blog/60-second-science/post.cfm?id=how-much-in-subsidies-do-fossil-fue-2009-09-18

    Your electric bill would be noticeably higher without these subsidies and solar would look correspondingly a little cheaper.

    --
    http://lkml.org/lkml/2005/8/20/95
  8. Re:The easy way out by mspohr · · Score: 3, Informative
    I have several strings of christmas lights that are LED. They don't have a current limiting resistor or a diode rectfier. They run straight off the AC. Work great.

    The forward voltage drop of the LEDs in series limits the current. The LEDs are actually "diodes" (that's the D part) so they don't need a rectifier diode.

    --
    I don't read your sig. Why are you reading mine?
  9. Re:You gotta compete on the global marketplace! by russotto · · Score: 3, Informative

    Look, I have to live in North America for a few years. Now I can see the consequences of the absence of gov regulations on efficiency. The washing machine is a model which is technologically on par with the cheapest model on sale in supermarkets in Morocco (I shit you not).

    Probably similar to the one I had. Made in 1982 or thereabouts. Tub rusted out, so I replaced it with a Whirlpool. Made in Mexico based on a New Zealand design. I can't help it if you bought the cheapest piece of crap around.

    It was hell getting a cooking surface in vitro-ceramics. Convection oven? No can do unless you import it from Germany and sell a couple organs.

    My convection oven cost $600 and was made by GE (again in Mexico), though it was quite small. Someone I know spend a couple grand on his large one, which I believe was a Jenn-Aire, not from Germany.