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GE Closes Last US Light Bulb Factory

pickens writes "The Washington Post reports that last major GE factory making ordinary incandescent light bulbs in the US is closing this month, marking a small, sad exit for a product and company that can trace their roots to Thomas Alva Edison's innovations in the 1870s. What made the plant vulnerable is, in part, a 2007 energy conservation measure passed by Congress that set standards essentially banning ordinary incandescents by 2014 but rather than setting off a boom in the US manufacture of replacement lights, the leading replacement lights are compact fluorescents, or CFLs, which are made almost entirely overseas. GE developed a plan to see what it would take to retrofit a plant that makes traditional incandescents into one that makes CFLs but even with a $40 million investment the new plant's CFLs would have cost about 50 percent more than those from China. 'Everybody's jumping on the green bandwagon,' says Pat Doyle, 54, who has worked at the plant for 26 years. But 'we've been sold out. First sold out by the government. Then sold out by GE.'"

26 of 797 comments (clear)

  1. The easy way out by w00tsauce · · Score: 5, Interesting

    GE needs to team up with Cree and retrofit their factory for making the next generation LED bulbs.

    1. Re:The easy way out by Ark42 · · Score: 2, Interesting

      GE needs to team up with Cree and retrofit their factory for making the next generation LED bulbs.

      Yes! They need to think of the future, past CFLs, and start working on cheap LEDs asap.

      Anybody know where I can get good 800-1000 lumen LED bulbs, that fit in regular A19 socket with 4" clearance (too many are 5" or more tall, and don't fit in many fixtures), and don't have a fan and heatsink?
      I'd love to start buying them, even for $20-$30 each, but everything I find is like 300 lumens, 5" tall, or has a fan that gets noisy after a year of use.

    2. Re:The easy way out by arisvega · · Score: 4, Interesting

      It's not all about illumination- there is many a occasion where the heat produced by the incandescent bulb is desired; keeping food warm, keeping your pet reptile happy, to name a few.

      I am definately for sanity in resource management, but I can't fathom this banning obsession-

      --
      The three laws of thermodynamics:(1) You can't win. (2) You can't break even. (3) You can't even quit.
    3. Re:The easy way out by LoRdTAW · · Score: 2, Interesting

      No point. LED's can be driven off AC directly, you just need a proper ballast resistor in series with the LED. In fact you can drive many LED's in series as well using strait AC. A single rectifying diode and a capacitor could also be used to smooth the clipped waveform.

      The only reason there should be a fan on your bulb is if you have high output LED's that require active cooling. Otherwise inverters, PWM drivers and charge pumping is unnecessary.

    4. Re:The easy way out by Culture20 · · Score: 2, Interesting

      Some people can't see the 60Hz flicker. I can happily raise my monitors to huge resolution @60Hz, and only remember when someone complains my monitor is "jumpy". My eyes must "record" at less than 60Hz.

    5. Re:The easy way out by commodore64_love · · Score: 2, Interesting

      I like the Concept of LED bulbs but not the expense. Last I checked it was over $50 for a 60 watt equivalent.

      As for CFLs? I hate them. Conventional edison bulbs are superior tech to CFLs by eliminating mercury poisoning, dim turnons, premature heat-death, and high cost. I've had CFLs burn out prematurely (thus wasting $3 where a conventional bulb is only 20 cents). The CFLs turn-on and then take 4-5 minutes to reach full brightness (so I could read my book), or else not turn on at all during freezing winters. I hate them.

      And don't call me a "troll". I am an electrical engineer and am allowed to post my professional opinion about the CFL.

      --
      "I disapprove of what you say, but I will defend to the death your right to say it." - historian Evelyn Beatrice Hall
  2. Re:Sold out by GE? by alfredos · · Score: 2, Interesting

    I agree with what you wrote except:

    was going to be made obsolete by law

    Law in this case simply accelerated a proccess which was almost guaranteed to happen anyway due to the higher efficiencies of CFLs and LEDs.

    I am usually no fan of governments regulating too much, but in this case I'm happy with it (we have similar laws on this side of the pond, too).

  3. Re:Why didn't they push LEDs instead of CFL ? by nickersonm · · Score: 4, Interesting

    I've not needed to replace a single CFL since I changed out all the lightbulbs with them when moving in to my current apartment 4 years ago. Perhaps your power supply is dirty? I hear bad things about CFLs, but the cheap ones I purchased were the best lighting investment I've ever made.

  4. Re:Why didn't they push LEDs instead of CFL ? by mysidia · · Score: 3, Interesting

    If they were dangerous, the government would never allow them to be sold to households for such common use, since lightbulbs are used in food handling areas.

    We pick up and vacuum up the pieces of broken CFLs without hazmat suits all the time, and no ill effects to report... They get broken about 10% of the time when a bulb is being changed, a bit more often than incandescents, which adds to the cost and annoyance of using these bulbs -- the CFLs seem to be more fragile for some reason and break too easily, not sure why that might be.

  5. Re:Why didn't they push LEDs instead of CFL ? by Anonymous Coward · · Score: 2, Interesting

    but perhaps worth it?

    Not a chance. "Fading White LEDs"

  6. huh by buddyglass · · Score: 3, Interesting

    What I don't get is this: if China can produce CFLs at half the price (which doesn't surprise me), then why couldn't they also produce incandescents at half the price? In other words, why hadn't the plant closed long before the advent of CFLs?

  7. Re:You gotta compete on the global marketplace! by westlake · · Score: 2, Interesting

    This isn't that the market for candles disappeared but rather the government banned candles.

    The candle you buy today isn't the candle you could buy ten years ago.

    Lead wicks in candles were banned in 2001:

    Granting a petition filed by Public Citizen, the National Apartment Association, and the National Multi Housing Council, the Consumer Product Safety Commission noted that some candles containing lead-core wicks can release more than 2,200 micrograms of lead per hour. This amount is about five times the amount of lead required to cause elevated lead blood levels in children, and a hazard to children exists when they are exposed to more than 440 micrograms per hour. Lead Wicks in Candles Banned

    In response to increased reports of candle fires, the U.S. Consumer Product Safety Commission (CPSC) [in 1997] asked the National Candle Association to spearhead an ASTM subcommittee to develop consensus standards for improving candle fire safety.
    The result was the ASTM Subcommittee on Candle Products, which includes members of the NCA, the CPSC, fire officials, safety organizations and other interested parties.
    To date, six ASTM candle standards have been published, two of which are reference standards.
    http://www.candles.org/industry.html" a>ASTM Standards For Candles

     

  8. Re:Sold out by GE? by Eharley · · Score: 4, Interesting

    Seriously.

    I remember this article last year

    "When Congress passed a new energy law two years ago, obituaries were written for the incandescent light bulb. The law set tough efficiency standards, due to take effect in 2012(?), that no traditional incandescent bulb on the market could meet, and a century-old technology that helped create the modern world seemed to be doomed."

    "But as it turns out, the obituaries were premature." ...
    "The incandescent bulb is turning into a case study of the way government mandates can spur innovation."

    "There's a massive misperception that incandescents are going away quickly," said Chris Calwell, a researcher with Ecos Consulting who studies the bulb market. "There have been more incandescent innovations in the last three years than in the last two decades."

    -----

    So it would seem that GE just doesn't want to invest in the US and instead make the same crap it's already making more cheaply in China.

  9. Re:they don't specify bulb type by Attila+Dimedici · · Score: 2, Interesting

    Basically the government outlawed light bulbs that are not currently encumbered by a patent. The purpose of this law was not to increase energy efficiency but to increase corporate profits. All of the light bulbs that meet the new energy efficiency standards are covered by current patents. The companies that hold those patents were not able to make as much profit on those light bulbs as they wished because they had to compete with standard incandescent light bulbs. So they got together with the environmentalists to lobby the government to outlaw the light bulbs that anyone could build without paying a licensing fee for the technology.

    --
    The truth is that all men having power ought to be mistrusted. James Madison
  10. Assumptions by Mouse+Man2 · · Score: 2, Interesting

    The assumption that increasing the efficiency of light sources will decreae energy use for lighting is nothing more than that -- an assumption not based on any actual evidence. There is some evidence that increasing energy efficiency actually increases energy use because energy becomes a cheaper input.

    See:

    http://www.energytribune.com/articles.cfm/5176/Energy-Conservation-and-Future-Energy-Demand

    and...

    http://en.wikipedia.org/wiki/Jevons_paradox

  11. Re:Why didn't they push LEDs instead of CFL ? by Anonymous Coward · · Score: 2, Interesting

    Actually, the mercury in your food comes mostly from the generation of electricity by burning coal. After combustion, it gets vented into the atmosphere and then rains down into the food chain. Landfills don't leak a lot of mercury into the food chain comparatively.

    I am an environmental scientist. This is mostly true. Mercury is a naturally occuring element and not destroyed or changed, but simply released, during fuel combustion. Most modern coal-fired power plants nowadays utilize a combined control system (activated carbon injection plus fabric filter capture/control system) to remove mercury before it exits the stack. If those controls weren't there on the newer units, or if the unit is an old grandfathered unit without them, then yes, I'd agree. I've actually seen a lot of information that the current problem isn't coal combustion but cremation (i.e. of humans) where the body contains mercury-based tooth fillings. Cremation isn't regulated like the power plants.

  12. My oven... by Stoutlimb · · Score: 2, Interesting

    When the light bulb in my oven finally burns out, I wonder how well the CFL I replace it with will perform?

    Anyone?

  13. Re:You gotta compete on the global marketplace! by advocate_one · · Score: 2, Interesting

    Please explain how the government mandating energy efficiency is equivalent to the government screwing us.

    yet again, they mandated a technology instead of mandating an efficiency target. It should have been a lumens per watt target and left up to the market as to how that was achieved...

    --
    Donald 'Duck' Dunn: We had a band powerful enough to turn goat piss into gasoline.
  14. Re:You gotta compete on the global marketplace! by roystgnr · · Score: 2, Interesting

    Or would you rather electricity was five times the current price?

    Hmm... this sounds like "80% of the cost of your electricity is subsidized by the federal government, no matter which of many diverse local utilities you use", which in turn sounds a lot like "I don't know what I'm talking about"; but let's be clear anyway:

    Yes, using prices to reflect costs will have better results than distorting those prices and then trying to replace natural incentives with a haphazard artificial patchwork of bookshelves full of laws.

  15. Re:You gotta compete on the global marketplace! by amRadioHed · · Score: 2, Interesting

    Are you sure that's what happened? I'm pretty sure they mandated a target efficiency so that energy efficient incandescent bulbs are still allowed.

    --
    We hope your rules and wisdom choke you / Now we are one in everlasting peace
  16. Re:how did this get modded up? by fbjon · · Score: 2, Interesting

    On LEDs in hallways and such: if you have several lamps in one fixture, you can put one LED and fill the others with CFLs. That way you'll get quick and bright light where you need it, and the CFLs follow smoothly, working as "floods".

    --
    True confidence comes not from realising you are as good as your peers, but that your peers are as bad as you are.
  17. Re:You gotta compete on the global marketplace! by SomeKDEUser · · Score: 2, Interesting

    Collective choices have collective consequences, they are a matter of collective choice: the government, which represents you gets to decide. You may decide to freely do whatever you want, and if one of your externality-inducing habits becomes popular, the government gets to stop it. Because that is its job.

    If it didn't, then it would fail at its fundamental role.

  18. Re:Blame it on minimum wage laws. by MyFirstNameIsPaul · · Score: 2, Interesting

    I can only speak to what I see as an importer, and nothing in that article reflects the reality of my business, my customers, my competitors, or my vendors. I wonder if those very large companies are getting some sort of tax breaks or environmental waivers for moving to the U.S. Also not explained is that China is monthly beating its own exporting records.

    There are some products where labor is not the primary cost of concern. Mechanized production is generally the same price everywhere in the world as the primary costs for production are raw materials, which are the same everywhere. The costs of concern will then fall to regulatory requirements and tax policy.

    --

    I once took an excursion to Reddit, and later HN. Unlimited up/down voting sucks when dealing with a hive-mind.

  19. Re:Are they SURE!?!? by ehrichweiss · · Score: 2, Interesting

    Actually, after looking at the article...no, it's not the one down the street from me(though that one is closing sometime soon) so the one they're referring to is NOT the last one to close...

    --
    0x09F911029D74E35BD84156C5635688C0
  20. Re:You gotta compete on the global marketplace! by SomeKDEUser · · Score: 2, Interesting

    HAHAHAHA.

    Not even close. Since I've come here I have seen two type: the front loaders which do not wash and the agitators witch wash badly and destroy your stuff. We live in 2010, and elsewhere (everywhere outside the US and Canada, I guess), you get machines which are top or front loaded (depending on your preference, but the axis is always horizontal), which will wash and dry and take more volume of cloths for less volume of machine than the top loaders. Oh, and when they come out of the drying cycle, there are essentially no creases.

    You are getting ripped of. Horribly. Demand better machines. Buy German.

  21. Re:Are they SURE!?!? by skids · · Score: 2, Interesting

    There's still a market (and legal exemption) for specialized incandescents where CFL/LED/HID won't work. Like inside ovens. Maybe that's what's made there.