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Looking To Better Engines Instead of Electric Vehicles

hlovy writes "Don Runkle thinks it's engines, not batteries, that will make automobiles cleaner and more efficient. 'We unabashedly say that we have the best solution,' says Runkle, the CEO of Allen Park, MI-based engine developer EcoMotors International. The startup, which brought in $23 million in Series B financing this summer from Menlo Park, CA-based Khosla Ventures and Seattle billionaire Bill Gates, has designed an opposing piston, opposing cylinder engine that uses fewer parts than traditional motors do and generates more power from each stroke of the engine, CEO Runkle says. He says the 'opoc' engine is smaller, lighter, and less expensive than the motors already out there, and a more viable option than switching automobile fleets over to electrical power."

31 of 570 comments (clear)

  1. energy density by Gothmolly · · Score: 4, Insightful

    When you can store energy as densely as liquid hydrocarbon, you'll have a successful electric car.

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    1. Re:energy density by Nadaka · · Score: 4, Insightful

      It isn't a flat limit, for sufficiently cheap power you can compromise on density.

      Better engines and hybrids make sense as long as gas remains a viable fuel. At some point in this century it likely will not be a viable fuel unless we perfect synthetic gas cheaply without compromising our farmland.

    2. Re:energy density by IndustrialComplex · · Score: 4, Insightful

      We are stuck with coal and oil for a few centuries, methinks...

      50 years max.

      It's only a matter of time before we can engineer plants or processes which mimic the photosynthetic process or tweak it to minimize the amount of afterprocessing for biofuels.

      We can put jellyfish genes in piglets, make goats produce similar proteins to spiders, eventually we are going to figure out a way to have refinery plants that consist of... plants.

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    3. Re:energy density by cheekyjohnson · · Score: 5, Insightful

      I agree, let's stall for more time and wait until we're actually in trouble before we do anything! Forget future problems, all that matters is now!

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    4. Re:energy density by Wyatt+Earp · · Score: 5, Insightful

      Really? The Reagan administration is sitting on funding and permission for the United States Air Force to go ahead with a program in 2009 and 2010?

      Mainly because of a bill passed in 2007 by the Democratic majority that came into Congress following the 2006 elections.

      Zombie Reagan has more power than I thought.

      http://www.guardian.co.uk/world/2009/jan/30/air-force-liquid-coal-fuel

      http://www.govexec.com/dailyfed/0109/013009kp1.htm

      "We don't want new sources of energy that are going to make the greenhouse gas problem even worse," House Oversight Committee Chairman Henry Waxman, D-Calif., said in a recent interview.

      http://www.msnbc.msn.com/id/23811258/

  2. So by santax · · Score: 4, Insightful

    An engine-developer and seller tells us that the future is in the engines that he happens to be able to sell you. Didn't see that one coming.

    1. Re:So by b0bby · · Score: 4, Informative

      "Opposing piston, opposing cylinder" is nothing new and is known for being good for improving balance and reducing vibration. See: Porsche Boxster (Flat-4?), Porsche 911 (I think most if not all 911s have a Flat-6), all Subaru engines (Flat-4 or Flat-6, called "H4 and H6" by Subaru to indicate that they are horizontally opposed engines), and nearly all modern piston aircraft engines.

      You're missing half of the picture. The engines you list are all traditional four strokes. This one has an "opposing piston" above each traditional piston, where the valve head should be, moving in opposition to the standard piston (to increase compression, I guess). It's absolutely a different design.

    2. Re:So by Anonymous Coward · · Score: 5, Informative

      If you go to the site he has a bit more info including a graphic rendering of the engine >> EcoMotors International

      As I understand it, "traditional" flat engine, or opposing cylinder engine technology uses multiple crankshafts and cylinders and are often based on two-stroke engine technology. Certainly none of the examples I saw or read about in the wikipedia article (Opposed-Piston Engine) seemed less complex, nor efficient.

      This engine, uses two cylinders, each containing two opposing pistons, and only a single crankshaft to obtain 4-stroke emissions benefits without the added complexity of synchronising multiple crankshafts. Also, they're proposing that multiple such powerplants could be daisy-chained together to provide additional power when it is required. In theory, 1-4 of these modules connected thusly could give you performance up to that of an 8cy car, but use as few as two cylinders when the extra horse-power isn't necessary (by "turning on" extra modules as necessary, then turning them back off again when it isn't).

      In theory at least, that should radically improve the available efficiencies of modern engines without needing to alter the existing fuel-distribution network, and without a loss of available horsepower when such is required. In that light, I would say it does represent "something new" (as opposed to your assertion to the contrary).

      -AC

  3. Re:why not both? by Totenglocke · · Score: 5, Informative

    If you bothered to RTFA instead of trolling, they explicitly talk about how you can add an electric motor to this engine to really put the mpg off the charts. Basically he's saying that, short term, this will boost the mpg of cars until all electric cars are cheaper / the infrastructure for them is built.

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  4. Room for improvement. by Z00L00K · · Score: 4, Informative

    There is still room for improvement of the internal combustion engine, one is variable compression.

    However - a very limiting factor is that consumers aren't willing to pay for the technology, especially in the US where gasoline is dead cheap compared to many other places in the world.

    Just look at technologies that have been created earlier - the Alvar Engine (variable compression with a small piston that rotates phase-adjusted to the camshaft, and is actually a assymetrical counter-piston engine), Smokey Yunick's Hot Vapor engine (heating the fuel beyond boiling point before injection) etc.

    Diesel engines are also one of the more fuel efficient engines around at the moment. Efficiency up to 55%.

    But what really consumes fuel in many cases is the stop&go traffic in cities. Even a short term accumulation of energy in a capacitor bank would help to keep that down. And vehicle weight is also an important factor. Aerodynamic drag is of course important, but only at highway speeds. In a city you can do fine with a shoe box.

    So the future for cars is probably a combination of solutions.

    --
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  5. Re:opposing piston, opposing cylinder engine by CasualFriday · · Score: 5, Funny

    You mean someone like...HITLER?!

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    Raters gon' rate.
  6. Re:Damnit slashdot by Nos. · · Score: 4, Insightful

    Just because some of the world's power is generated by coal, doesn't mean it all is. There are plenty of places where renewable sources make up a significant if not a majority of the power on the grid.

  7. Slashvertisement by Mr.+Underbridge · · Score: 5, Interesting

    Maker of supposedly cleaner engines thinks that cleaner engines is a better idea than electric vehicles. In other news, maker of windmills thinks wind energy is better than solar. Manufacturer of solar cells disagrees. BP thinks they're all full of shit.

    Worse, take a look at the submitter's profile - very few posts (though going back a ways) and a whole lot of story submissions pimping some company or other. I'm catching a whiff of an ad campaign here.

  8. Doesn't solve the biggest problem by Little+Brother · · Score: 5, Insightful

    I don't know the limit of efficiency that this new engine design will deliver, but at any sane value this does not solve our biggest problem here in the United States (and probably other nations as well.)

    Everything we do is regulated by oil. Our food distribution runs on diesel, our manufacturing runs on diesel. Our military runs on diesel. Our workforce requires gas to get to work. Every facet of American life is dependent on oil based fuels without which our economy, our military, our industry, our agriculture and our commerce will fail. Even with extreme improvement in our ability to harness these fuels, it is extraordinarily unlikely that we can produce enough fuel to be self-sufficient. In short our national security and our very survival are in the hands of foreign powers.

    In the best of circumstances this would be worrying, depending on close allies for your ability to survive is harrowing, but sustainable. We are not in the best of circumstances, The nations that produce the majority of oil are not staunch allies, but nations with populaces that are predominantly anti-US. At any time the structure in these countries could break down and we could find ourselves at war with them. This would be a war that even if we win could destroy us as a nation. If we conserve all our fuel resources for the War effort, which we would have to do if we want to win with conventional weapons, we would find ourselves bereft of fuel and the fuel production infrastructure itself most likely in shambles due to the war. Our way of life would be over just as surely as if we had been conquered by a foreign power.

    We need to switch to electric not because it is more efficient (although it is) not because it will create jobs (though it will) not because it can be more environmentally sound (although it could be); we need to switch to electrical power because it keeps our vital infrastructure requirements in our own hands. It is a matter of national security, no nation can prosper if it id dependent on unfriendly nations for its very survival.

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  9. Nice video interview with developer by Lord+Crc · · Score: 5, Informative

    Tried to figure out how this thing worked and I found this video here: http://www.engineeringtv.com/video/Opposed-Piston-Opposed-Cylinder

    Some good technical questions and answers, as well as a working illustrative model of the engine.

  10. Re:Damnit slashdot by Firethorn · · Score: 4, Interesting

    You think that the EV's are being powered by unicorn tears? No. It is coal.

    Depends on where you live. Still, ironically environmentalism has pretty much killed all non-coal economic sources of electricity - as nice as it is, solar and wind are still far more expensive than then their baseload counterparts.

    I'd be building nuclear plants, but you can get EVs that are 'powered' by solar, wind, hydro, geothermal, etc...

    EVs are one of the reasons I think that 'conservation' isn't going to save us from having to build nuclear power plants. EVs get around 3 miles to the kwh. People tend to drive 12-15k miles a year. That's 4-5k kwh/year. Take a 'standard' 2 car household, that's 8-10k kwh, 667-833kwh a month. Or around 2/3rds the standard electric bill. We could save 1/3rd the electricity we currently use by using energy efficient appliances and turning off the lights and such, only to turn around and double our usage by plugging our cars in.

    EVs aren't, can't be the 'only' solution for replacing oil based fuels. But they have their spot, I can say that.

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    I don't read AC A human right
  11. Summary by sshore · · Score: 4, Informative

    The article is light on details, but there's details elsewhere.

    The OPOC engine is a horizontally opposed two cylinder two-stroke engine. As a cylinder in a two-stroke engine has a power stroke on every revolution instead of every second revolution, this engine has very high power density compared to a four-stroke engine of the same size.

    Traditionally, two-stroke engines have had very poor emissions. Since the exhaust and intake strokes are not separate, the intake mixes with the exhaust to some degree. This means that some of the intake fuel goes out the exhaust unburned, and some of the exhaust remains in the cylinder with the intake charge, reducing peak temperature. This engine, however, uses assisted HCCI with a diesel injection system, meaning the fuel is introduced during compression instead of intake, so unburned intake fuel does not cross over to the exhaust. (I'm not clear what the "assisted" part is in the assisted HCCI. Perhaps there's a spark plug that's only used during low-power, lean burn conditions?)

    The cylinder pairs are intended to be balanced and stackable, so that multiples can be connected together for higher output. TFA suggests that it might even be stacked with an electric motor for low-speed operation.

    I imagine these would be very useful for a hybrid, despite the summary title. Unassisted HCCI engines have a small power range, but this would be perfectly fine for a series hybrid generator motor running at a fixed RPM for charging.

  12. Re:opposing cylinders? by fiannaFailMan · · Score: 5, Informative

    Like a VW, Subaru, or BMW bike? This is new?
    Ok, they may be taking this to a new level, but this design has been around for quite a while.

    No. I thought the same and wondered why it was different from a flat 4 layout. This has two pistons per cylinder, each pushing away from each other. It's also an advanced two-stroke. (I remember in the late 80s and early 90s when all the talk was about how two-strokes were going to be the next big thing.)

    You need to watch the linked video to see how it works. It's actually kinda cool. Each pair of opposing cylinders can act as an independent unit, so you can shut one unit down when you need less power. The guy claims significant fuel consumption savings.

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  13. Re:why not both? by Idaho · · Score: 4, Interesting

    my new 2010 CR-V has a real time miles per gallon calculator on the dashboard and i can easily go above 30mpg at 65mph

    Yeah, hybrids easily get 50-60 mpg at similar speeds though. So do small diesels (those can do even better, in fact).

    the only time it drops a lot is when i accelerate which is a lot since i'm in NYC and we have a lot of traffic lights.

    You do realize these are exactly the circumstances where a hybrid drivetrain actually helps a lot, even compared to small diesel engines?

    --
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  14. Re:opposing piston, opposing cylinder engine by swillden · · Score: 5, Informative

    The VW Beetle used a horizontally-opposed engine, which is not the same thing as an opposed-piston engine. In an opposed-piston engine, each cylinder is double-ended, with a piston at each end and no head. A horizontally-opposed engine uses ordinary single-ended cylinders with a head and one piston.

    No, I don't know anything about this stuff. I just know how to use Google and Wikipedia.

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  15. Re:why not both? by SuricouRaven · · Score: 4, Informative

    Supercaps don't come anywhere near the energy density of even chemical batteries. They do have a huge power density and the ability to charge almost instantly though, which is very useful for getting good acceleration out of a small number of cells or for regenerative breaking respectively - so even in a battery car, supercaps can have their place.

  16. Two stroke diesel engine by 140Mandak262Jamuna · · Score: 4, Interesting
    This is two stroke diesel engine. All diesels are fuel injected. Though diesels do have better torque at low rpms, even they can't match the electric motor when it comes to torque at zero rpm. Electric motors have peak torque at 0 rpm, exactly what you need to get the vehicle in motion. That is why even diesel locomotives run a generator and use electric motors to haul a train. It is not enough to beat the electrics in efficiency, you need to beat it in torque too.

    The only reason IC engines are even competitive with the electric motor is because of the high energy density of the fuel carried on board. If you solve the energy storage problem for the electric motor, there is no way IC engines could compete. Not on efficiency, not on torque, not on emissions, not on noise pollution, nothing. You are held hostage by the fuel tank. Not the IC engine.

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  17. The same sorry mistake by A+nonymous+Coward · · Score: 5, Insightful

    Everyone makes that same sorry mistake, extrapolating an unfavorable curve to infinity as if problems don't have gradual solutions. Lost of Bruce Sterling et all sf postulated worlds full of junkies, so many that society fell apart. Marxists had their nightmare fantasies, and when the world moved beyond tose conditions, they refused to recognize it, failed to adapt, and killed hundreds of millions to prove it.

    The world just doesn't work like that, Hydrocarbons won't vanish overnight. They just get more and more expensive, and as the expense climbs, people come up with solutions.

    The English burned up all their wood, then found coal, then found oil, and that is how things work.

    It doesn't work by flying spaghetti monsters suddenly turning 90% of people into junkies, or sucking all the oil out of the ground in 5 seconds flat.

    The biggest problem the world has is the damned fools that think they, and only they, can see the future, and if the world doesn't start working on their pet solution RIGHT NOW, everything is going to hell in a handbasket.

    They refuse to believe that anyone else is smart, let alone smarter, that people have always found solutions, and that emergencies on a global scale just don't pop up out of thin air (except killer asteroids and rogue solar waves).

    Give it a rest, smarty pants. Get on with your life. Stop living a daily nightmare, you will just scare yourself to death.

    1. Re:The same sorry mistake by cheekyjohnson · · Score: 4, Insightful

      "The biggest problem the world has is the damned fools that think they, and only they, can see the future"

      I never said anything like that. I was merely implying that people who think "oh, we have plenty of oil" or "oh, the oceans are big so that makes it okay to pollute them with garbage" are idiots. They actually don't have any sense of the future.

      "They refuse to believe that anyone else is smart"

      Again, I never said that.

      "Give it a rest, smarty pants. Get on with your life. Stop living a daily nightmare, you will just scare yourself to death."

      Yeah... it's much more comfortable to live in the now, uncaring. If no one worried about the future, there would be no warnings. Why investigate possible harm that a certain action could cause? We should just live in the now! No, oil won't magically vanish, but finding a better solution more quickly instead of procrastinating is preferred.

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    2. Re:The same sorry mistake by A+nonymous+Coward · · Score: 4, Insightful

      Any decent history of England says that. Of course, the King's forests were preserved, so were the Royal Navy forests, and as firewood got more expensive, less and less was cut down. It never reached total destruction, just as when oil finally becomes really expensive, there will be a lot left when people switch to alternatives. But one of the reasons for the use of coal was because the price of wood rose so high that mining coal became worthwhile.

      It's EXACTLY the same situation as those fools who worry about running out of oil. It won't happen overnight, it will simply gradually get more expensive and alternatives will become worthwhile.

  18. Re:opposing piston, opposing cylinder engine by MachDelta · · Score: 4, Interesting

    The deal with lower piston speeds is all about momentum. The less momentum a piston has, the less energy is wasted trying to get it to suddenly move in the opposite direction.

    Unfortunately, one of the problems with opposed-piston designs is that they really just move the problem of from one spot to another. Sure, your pistons have less momentum, but you end up attaching two of them (the outside pistons) to incredibly long and relatively fragile connecting rods. At that point you either have to limit the amount of power/cylinder you're producing (so you don't break the rod), or you need a big, thick, heavy, super-strong rod to handle high loads (power) and vibrations (rpm) - at which point you've defeated the whole purpose of reducing the rotating mass (or, alternatively, the total mass when you stack 10 of these things together) anyway.

    Opposed piston engines are nothing new. In fact they're over 100 years old. And this guy hasn't given us anything radically new that would thrust an opposed-piston design to the forefront of internal combustion.
    So to trot out an old meme: Nothing to see here, move along.

  19. Re:why not both? by tibit · · Score: 4, Informative

    Nitpick: railroad serial hybrids don't use battery power storage for propulsion. They use a motor-generator fed from a diesel. The diesel is governed at a constant RPM where it has peak efficiency. The motor-gen set acts as a gearbox and clutch -- all electrically controlled. The motors can be installed directly on the bogeys -- you then don't have universal joints to maintain.

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  20. Re:why not both? by Defenestrar · · Score: 4, Informative

    You mean like previously discussed here?

    Which was reported here.

    It'll accelerate quicker than a Lamborghini LP640, has a greater top speed than a Ferrari 458 Italia, and spews out fewer emissions than a Toyota Prius. Behold, friends, the holy grail of motoring: the Jaguar C-X75.

    It's an electric vehicle with micro-turbines powering the electric generators if the car travels past the 68 mi single charge limit... or if you want the extra boost to do 0 to 60 mph in 3.4 seconds.

    Oh, and it should be capable of accepting multi-fuels, so we (in the US) don't have to wait for the lift on extremely high EtOH import tarrifs while we also subsidize our corn -> EtOH program or wait for industrial research to fund (and patent) biochemical oil reactors (i.e. algae to diesel), or any of the other promises which trivialize the three laws of thermodynamics (enthalpy, entropy, and politics).

  21. Re:why not both? by robot256 · · Score: 4, Insightful

    What you described is a standard diesel-electric engine, which is essentially a diesel engine with an electric transmission. The engine was not always constant RPM; in most models, you actually controlled your speed with the throttle to the gas engine; forward, reverse and neutral were controlled by electrical switches. That configuration was invented almost a hundred years ago because it was physically impossible to build a 55,000 horsepower mechanical transmission. Battery-based hybrid locomotives have come into vogue in the last 20 years for yard switching, and more recently as long-haul engines, and were an obvious extension of the diesel-electric concept.

    I used to wonder like the GP about the absence of all-electric-drive hybrids. The reason why hybrid cars like the Prius and the Volt use an electric-mechanical combination transmission is because it is more efficient for the gas engine to power the wheels directly when you're going 70mph, since it's close to peak efficiency there anyways. Then you don't need a larger, more expensive electric motor, and avoid losses in the electric transmission whenever possible. On the scale of a locomotive, this is physically impossible, but in an automobile it is the desired configuration.

  22. Train infrastructure US vs France by fyngyrz · · Score: 4, Insightful

    This is actually the problem with the bad train infrastructures in the USA.

    France has approximately 31,939 km, or 19,845 miles, of track. The USA has approximately 233,000 miles of track, or over twenty times the track that France has. But the USA is only about 17.7 times the volume of France.

    The problem isn't that we haven't put effort into the rail system, the problem is that the continental US is so much larger than France. France is 543,965 sq kilometers; the USA is 9,629,091 square kilometers, or about 17.7 times the volume. By both rail-km and rail-volume, we actually have more track than France.

    It just isn't enough -- nine million square kilometers is a huge area to serve, and it is area that developed at a rate that was different than the rate rail expanded. In addition, France's population density is hugely higher than the USA; you have 60 million people, about 110 per sq-km, while we have 300 million, about 31 per sq km (and actually, because we have very high density coasts, that number is way too high for the US interior and way too low for the coasts.)

    France and the USA present two entirely different rail problems, and the same strategies can't be used to solve both. It's not practical to set up a rail grid that serves the USA in an equally distributed way -- it wouldn't save money, or fuel - it would lose money and waste fuel.

    We would benefit a great deal by moving to dual-track on many routes (the US hiline is one good example... many trains sit and wait for hours in sidings because there is only one track in many locations) and of course, with all that area, hi-speed rail would be lovely - but again, with 17x the area to serve, the amount of funding we're talking about is simply staggering.

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  23. Re:why not both? by Anne+Thwacks · · Score: 4, Interesting
    in most models, you actually controlled your speed with the throttle to the gas engine;

    Not in Europe, anyway. Here its typically 750RPM when idling, 1500RPM when applying power. No other speeds are really useable because all the gas flow is in resonant pipes.

    In reality, most trucks here are similar too - but there is a slight power band and by having 12 to 24 gears, you can stay in a fairly narrow power band.

    Incidentlally, the received wisdom is that you improve MPG 10% for each additional gear you have because of being able to stay in a narrower power band (assuming the power band is narrowed to suit the range of gears as well).

    (May not apply to petrol engines) (in my country a "gas" engine burns natural gas, and not petrol).

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