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Aircraft Made From 3D Printing

countertrolling tips news of a project undertaken at the University of Southampton, where engineers designed and created a functioning UAV using unusual methods. Quoting: "It was printed on an EOS EOSINT P730 nylon laser sintering machine, which fabricates plastic or metal objects, building up the item layer by layer. No fasteners were used and all equipment was attached using ‘snap fit’ techniques so that the entire aircraft can be put together without tools in minutes. The electric-powered aircraft, with a 2-meter wingspan, has a top speed of nearly 100 miles per hour, but when in cruise mode is almost silent. The aircraft is also equipped with a miniature autopilot developed by Dr. Matt Bennett, one of the members of the team."

26 of 68 comments (clear)

  1. "You wouldn't download a car" by supertrinko · · Score: 5, Funny

    Well I guess soon you will.

    --
    If it rhymes it must be true.
  2. Another Printed Airplane Project by Bios_Hakr · · Score: 3, Informative

    I've been following the following thread over at RC Groups for about a month:

    http://www.rcgroups.com/forums/thumbgallery.php?do=threadgallery&t=1455808

    It's 124 grams right now and almost ready to fly.

    --
    I'd rather you do it wrong, than for me to have to do it at all.
  3. Copyfight! by Jah-Wren+Ryel · · Score: 4, Interesting

    You know those anti-piracy "ads" that say something like, "You wouldn't steal a car, would you?"

    I always though the obvious response was, "No, but if I could download a car and print it out for free, I sure would!"

    Looks like that day is getting pretty close.

    --
    When information is power, privacy is freedom.
    1. Re:Copyfight! by dgatwood · · Score: 3, Insightful

      Am I the only one who gets the urge to steal a car when I see those ads? I mean, the whole "Gone In 60 Seconds" style of that ad kind of glamorizes all sorts of bad stuff. You might even be able to legitimately argue that those ads drove you to steal someone's handbag.... Besides, if brutally ripping a purse away from some elderly lady is no worse than pirating a DVD off the Internet, then we might as well all rape and pillage. After all, it's all the same level of wrong.

      Nothing sane or rational can come of that ad. Just saying.

      --

      Check out my sci-fi/humor trilogy at PatriotsBooks.

  4. Video by Anonymous Coward · · Score: 2, Insightful

    More details and video here:

    http://www.newscientist.com/article/dn20737-3d-printing-the-worlds-first-printed-plane.html?page=1

    1. Re:Video by Jarik+C-Bol · · Score: 2

      should be able to. Shapeways says that they have printed turbines for mini jet engines for customers (from stainless steel) which work, so i can't see why they could not print your basic propeller.

      --
      I've decided to Diversify my Holdings. I've divided my cash between my left and right pockets, instead of all in one.
    2. Re:Video by HiThere · · Score: 2

      The printer that they (University of South Hampton) used basically prints nylon, and also a bit of metal. I doubt that means it can print stainless steel.

      OTOH, nylon might well be good enough for the propeller on a plane that small.

      --

      I think we've pushed this "anyone can grow up to be president" thing too far.
  5. This is the reason .. by OzPeter · · Score: 2

    I come to /. to read stories. This is the first one in a long while where I can genuinely say "Wow .. I'm impressed", both with the topic itself, and TFA that was clear, concise and not someones link spam blog.

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    1. Re:This is the reason .. by Eunuchswear · · Score: 2

      bitcoin is to slashdot what gold was to Glen Beck.

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      Watch this Heartland Institute video
  6. Most Interseting part by DadLeopard · · Score: 3, Interesting

    Looking at the post about the RC Group and checking out the article and following up on Geodetic Structure, it seems to me that the ability to use a geodetic structure approach, makes this plane a whole lot better, in a way that can't easily be done by any other method. It's lighter and stronger that the normal spars and ribs used normally! It even looks like the geodetic structure is integral with the skin! Though if the wings were made all in one piece, I bet they had a tough time hooking up the linkages for the control surfaces.

    1. Re:Most Interseting part by fikx · · Score: 3, Interesting

      Along the same lines, does making them from one piece make them harder to fix when you crack one up? you'd have to replace the whole body I would imagine...

      --
      AB HOC POSSUM VIDERE DOMUM TUUM
    2. Re:Most Interseting part by Anonymous Coward · · Score: 2, Interesting

      Probably not. Its pretty rare that a small plane will split at a glue joint, unless the joint is mechanically weak. The glue is usually stronger than the material. Usually you get a few cracked ribs, maybe a cracked spar. Fuselages are already made from either plywood slabs or rib/stringers. All of that is going to break somewhere, most likely away from a joint.

      When you move on from traditional wood construction to composites, all bets are off. If you crash, its going to end up in pieces. Small dents and cracks can be dealt with, but that thats usually not what you end up with if you fly into trees or the ground at any appreciable velocity.

    3. Re:Most Interseting part by voidphoenix · · Score: 2

      It more commonly referred to as Geodesic, as in Geodesic Domes. Apparently, the term "geodetic" is used as a synonym when referring specifically to airframes.

    4. Re:Most Interseting part by Old+Sparky · · Score: 2

      Bucky Fuller RULES!!!

  7. More details and video by adam7556 · · Score: 2

    More details and video here

    1. Re:More details and video by camperdave · · Score: 2

      (Oh, batteries have more energy density than gas now?)

      Batteries+motor+rc probably weighs less than fuel+tank+engine+throttle_servo+battery+rc, especially at that size. Lots of small hobby planes and helicopters are battery powered these days.

      --
      When our name is on the back of your car, we're behind you all the way!
  8. Terrorist Device by dpilot · · Score: 3, Insightful

    So how long before 3d printers are illegal? I'm sure stuff like the rap rep, or whatever it's called will continue to be OK. But the truly nifty stuff, the ones that can make a drone or other truly "interesting" things?

    I'd expect the 3d printer technology to get "capped" at something below the level of TFA. It'll be in the name of "stopping terrorism", but behind the scenes there'll be some terrified parties in the commercial sector that don't want their profit models rendered obsolete.

    For the Sci-Fi example, read Joe Haldeman's "The Forever Peace" and pay special attention to the "nano-forge" the the corrupt BS surrounding that.

    --
    The living have better things to do than to continue hating the dead.
    1. Re:Terrorist Device by fluffy99 · · Score: 3, Insightful

      Actually the whole point is that you CAN manufacture things you could not before. For example the internal structures of the wings. It's possible for instance with traditional mold&glue techniques to create a complex honeycomb pattern inside the wings, etc. Sure you could press out a zillion little internal pieces and build it up, but that's not practical and the result would be weaker and heavier.

  9. Re:Mass Production by fuzzyfuzzyfungus · · Score: 3, Insightful

    Depends on what the market wants. Compared to the cost/unit of a high volume injection molding setup, the cost of a plastic laser sintered part is going to be downright sickening(the manufacturer doesn't list prices; but that typically means you don't want to know. 2x 50watt lasers, precision optics, control widgetry, etc. isn't going to be inexpensive, and such devices are not all that fast. Fast if you just count time from CAD to first part? Definitely. Fast per part? Not at all...) However, if the air force just has to have 15% more loiter time or whatever, they might be willing to put up with it.

    Especially for something like UAVs, though, where small size and autonomous cheapness are usually the selling points, "20% better, 20x the price!" is going to have some trouble competing with "almost as good, and you can order spares by the container-load for barely more than the cost of plastics and just saturate the area!"

  10. HEAVEN'S TO R. J. MITCHEL!!! by Jeremiah+Cornelius · · Score: 2

    It's a SPITFIRE! The bird that will never die.

    Absolutely the most elegant and tasteful extrusion in the entire history of industrial production. She lives on, yet.

    --
    "Flyin' in just a sweet place,
    Never been known to fail..."
  11. Re:Mass Production by bcmm · · Score: 3, Interesting

    Or maybe building the entire airframe out of it is a gimmick intended to demonstrate the capabilities of the technology, but laser sintering will make sense as just another manufacturing technique, used for those parts it applies best to. For example, the press release claims that eliptical wings are very difficult and expensive to manufacture, so perhaps it would be economical to attach printed wings to an otherwise conventionally-built aircraft.

    --
    # cat /dev/mem | strings | grep -i llama
    Damn, my RAM is full of llamas.
  12. New formula for Napalm by HornWumpus · · Score: 2

    Take 1 printed RC plane, add fuel.

    --
    John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
  13. Skunk Works did this years ago by aeropreneur · · Score: 2

    This is hardly new. I wrote about the P-175 Polecat UAV 5 years ago. Lockheed-Martin's famous Skunk Works used 3D printing to fabricate most of the airframe http://aerogo.xanga.com/510321696/polecats-flying-cars-and-skunk-workx/ and http://aerogo.xanga.com/511717517/the-downloadable-future-aircraft-kit/

  14. How big can this go? by __aazsst3756 · · Score: 2

    What are the limits on this technology? Most 2-4 person planes are very low volume, making tooling very expensive. Could this reduce the cost and complexity of a kit aircraft, while making the design much more elegant aerodynamically? (yes... proud EAA member here, just back from Oshkosh!)

    1. Re:How big can this go? by HiThere · · Score: 2

      There are two basic constraints (besides costs). One is the strength of the materials. The printer used by the University of South Hampton uses nylon as it's structural material. That's pretty good, but not excellent. The other is the size of piece that the printer can print. IIRC the University of South Hampton printer can only handle things up to a meter long.

      Note that these aren't intrinsic limits. There exist printers that can print titanium. I don't really know the strength of the material printed, but I suspect it's rather good. But these aren't nano-manipulators, much less assemblers. They have most of the traditional limitations, with some new ones, and a couple removed. Think of spraying concrete on a really small scale, using different colors of concrete. Well, some printers can print electrically conductive traces as well as insulators, so that's not a terribly accurate image. And different printers use slightly different approaches. Some use UV light to condense plastic out of a bath of polymer. Others spray particles like an ink-jet printer, and then use lasers to fix the stuff in place, like a traditional laser printer. And they can handle different kinds of "particles". There's one that actually *does* spray concrete, and can handle fairly large shapes. Etc.

      Don't expect this approach to yield a human rated plane in the next 5 years. Probably not in the next decade. But it can do lots of other things.

      --

      I think we've pushed this "anyone can grow up to be president" thing too far.
  15. Video by 7-Vodka · · Score: 2
    Video here:

    Clicky

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    Liberty.