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NASA Considers Apollo-Era F1 Engine For Space Launch System

MarkWhittington writes "A company named Dynetics, in partnership with Pratt & Whitney Rocketdyne, will perform a study contract for NASA to explore whether a modern version of the Saturn V F1 booster (PDF) could be used on the Space Launch System. These would be the basis for a liquid fueled rocket that would enhance the SLS to make it capable of launching 130 metric tons to low Earth orbit, thus making it capable of supporting deep space exploration missions in the 2020s."

66 of 197 comments (clear)

  1. Oh man... by Scutter · · Score: 4, Insightful

    I would LOVE to see the F1 back in action. Few things have inspired such awe in me as the launch of a Saturn V rocket and the five tremendous columns of fire atop which it strode.

    --

    "Tell me doctor, with all of your defenses, are there any provisions for an attack by killer bees?"
    1. Re:Oh man... by Anonymous Coward · · Score: 5, Interesting

      Same here. When I was a kid, my bet friend's dad was on the design team. He brought a rolled up, full size drawing of the Saturn V rocket (not just the booster) and laid it out on the athletic field at school. It is also the second loudest device ever created by man. The first being the hydrogen bomb!

    2. Re:Oh man... by Genda · · Score: 4, Interesting

      I grew up in the San Fernando Valley of "Valley Gurl" legend, but it was also the place the RocketDyne tested their engines. At the northwest end of the valley during the 60s, it would be a quiet summer day and them the silence would be split by a deafening roar coming from the Santa Susanna mountains. If we were up in the hills at one of the local parks, we might even catch a glimpse of a column of smoke. Pretty amazing times. Pretty awesome machine.

    3. Re:Oh man... by Hans+Lehmann · · Score: 4, Interesting

      What's left of Rocketdyne still exists, and there's an actual F1 engine in front of their offices on Canoga Avenue, just north of Victory. https://maps.google.com/?ll=34.190997,-118.597948&spn=0.00041,0.000603&t=h&z=21

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    4. Re:Oh man... by DesScorp · · Score: 4, Interesting

      I would LOVE to see the F1 back in action. Few things have inspired such awe in me as the launch of a Saturn V rocket and the five tremendous columns of fire atop which it strode.

      I've been saying for years that we should simply build an updated Saturn rocket. The primary argument that people threw at me on this was cost: that it would simply cost too much to replace the outdated components in the design. I said that was mush then, and I'll say it now. We (meaning modern countries) continually build updated versions of older designs all the time. It's not that big an obstacle, or that costly either. Not only do we continually update old hardware for current and future use... the B-52 will famously roll along in service for another 25 years, with Boeing sticking new electronics in it... the Russians went one better and simply put their old Tu-95 Bear bombers back into production in the 90's... an aircraft that first flew in 1953. Several Russian rockets are nothing but dressed up old designs, and they work fairly well.

      So don't throw the "too costly/too complex" argument at me. Would an updated Saturn would really cost more than the Ares rockets planned for the Constellation program? I really doubt that. We're way too prone to reinvent the wheel on things like these, with an erroneous belief that "new" always equals "better".

      --
      Life is hard, and the world is cruel
    5. Re:Oh man... by ThePeices · · Score: 3, Funny

      It is also the second loudest device ever created by man. The first being the hydrogen bomb!

      hmm, this doesnt pass the smell test.

      methinks a standard multi-kiloton fission bomb would be louder than the Saturn V. Quieter than a thermonuclear bomb, but louder than the Saturn.

    6. Re:Oh man... by Ellis+D.+Tripp · · Score: 5, Informative

      What's left of the test area is a toxic and radioactive waste site, as well...

      http://en.wikipedia.org/wiki/Santa_Susana_Field_Laboratory

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    7. Re:Oh man... by TCPhotography · · Score: 4, Interesting

      Back in the early 90s there was a study done on the feasibility of returning the F-1 into production relative to developing a single use version of the SSME (Space shuttle main engine), and back then it would have been cheaper even after you include the start up costs to go with the F-1.

      The reason for this is that back when the F-1 was pulled from production a massive effort to secure the institutional knowledge of how to build the engines was undertaken. Thousands of hours of recorded conversions with everyone from the designers to the engineers to the guys on the shop floor on how the engines were built, what problems were encountered, and how the problems were solved.

      As a side note, the Soviets kept the Bear in production for most of the 60's, 70's and 80's which is why they were able to keep building them. The B-52 production stopped in the first half of the 60's, and because the forge that was used to make the single-piece main spar wasn't in use any more, it was scrapped.

      Now, you could redesign the wing to use a multiple piece main spar like modern airliners, but then you wouldn't have the B-52 any more, you'd have something else.

    8. Re:Oh man... by cheesybagel · · Score: 2

      It would be done completely differently today. Different materials, machine tools, tradeoffs. This is why J-2X is taking so long despite supposedly being based on an old design. Not to mention that Rocketdyne actually had recent experience building LOX/LH2 engines while they have designed no working LOX/Kerosene engine in recent times.

    9. Re:Oh man... by gishzida · · Score: 5, Interesting

      I grew up in Canoga Park and West Hills.... I got to see the Santa Susanna mountains light up when they ran tests when I was a kid in the '60s... then I got lucky:

      I worked at Rocketdyne during the 80s... programming 3 and 4 axis Coordinate Measuring Machines, writing data evaluation and utility programs, and Inspection procedures in the "Precision Measuring Room" for the SSME QA organization... there were only about six of us that did that as the technical staff that over saw about 40 Machine Parts Inspectors [A 3 shift operation during the height of SSME]... We touched the hardware for everyone of the shuttle engines... As far as I was concerned workin' at "The Rocket Factory" was my ideal job...

      We had a mixed batch of stuff to work with: Zeiss CMMs [applications to drive the machine and write "measuring routines" was written in HPL on 9000 series "calculators"], an Italian CMM made by DEA with a DEC pdp-11 with 16k of 12 bit core [A C64 had more computing power]... [the measuring app was loaded via paper tape and output was either via DECWriter and/or punch tape]. I got to write an app to read data punch tapes on a Model 43 Teletype Paper tape reader and convert them to an ASCII txt file on a IBM-PC XT

      In the mid 80's they upgraded the DEA to use an HP computer that ran HP Rocky Mountain Basic... we did not have anything networked-- it was all sneaker net so I had to write an app for that HP to do a matrix coordinate rotation [from raw coordinate system to measured coordinate system] on the recorded measurements and then output them as a text file to a 5 1/4 inch floppy disk. The disk was walked over to the IBM PC-XT which then read the HP sector formatted disk using a commercial app and written to the IBM's "massive" 10 Mb disk. We then either plotted the data or wrote it to a floppy and delivered it to the Stress engineers... As I understand it that app lasted 9 years without a revision [long after I left]. I also wrote a plotter app that drove an 8 pen HP IEEE-488 Bus Plotter

      Languages? MS / IBM compiled basic, HPL, early on we had a time-share plotter app written for us in Fortran, Turbo Pascal [which is what I used to write most of the utility apps for PC because it was cheap and fast]. We also delved into HP calculator programs [HP11 and HP-67].

      I once got to go up to the Hill for a static firing of a set of Atlas engines [three engine set] at 3/4 of a mile away the engines sonic waves prevented me from catching a breath while the engines were firing...an F-1 has about 10 mtimes the thrust as an Atlas Set.

      Oh the stories...The memories...

  2. Total n00b here by Anonymous Coward · · Score: 2, Interesting

    Is there any reason we shouldn't recycle designs when it comes to rocket engines? Of course (maybe?) we could use modern tools to help improve efficiency but is there anything to gain by starting from scratch?

    I really wish I understood more about rocketry and satellites :/

    1. Re:Total n00b here by PPH · · Score: 4, Interesting

      Who is hauling all of our astronauts back and forth to the ISS right now? How old is their design?

      There is a lot to be said for refining stable designs instead of starting over with a clean sheet of paper, back at the bottom of the learning curve.

      I really wish I understood more about rocketry and satellites :/

      This is true in many other fields as well. I really wish NASA understood more about rocketry and satellites.

      --
      Have gnu, will travel.
    2. Re:Total n00b here by Baloroth · · Score: 4, Interesting

      Is there any reason we shouldn't recycle designs when it comes to rocket engines? Of course (maybe?) we could use modern tools to help improve efficiency but is there anything to gain by starting from scratch?

      Unless you have some new form of rocket fuel or someone discovers a radical new design for an engine that improves efficiency, not really. Rockets are a pretty well established field: starting from scratch doesn't really happen. Not only would it add a ton of testing and design time (which costs quite a lot of money), but you aren't really even sure it would work any better. Rockets are, well, rockets. Ignite propellant, make sure it heads out the back. Thats a gross oversimplification, of course, but they aren't like jets that have a ton of thrust-creating parts you can redesign and recreate in different ways (turbojet, ramjet, scramjet, etc.)

      --
      "None can love freedom heartily, but good men; the rest love not freedom, but license." --John Milton
    3. Re:Total n00b here by nojayuk · · Score: 4, Informative

      The F-1 is actually quite crude by today's standards. It's not throttleable so the acceleration curve for a Saturn-V launch started off slow and picked up to about 4-Gs as the first stage's fuel ran out which beat up the crew somewhat. The Shuttle in comparison never exceeded 3-G. The F-1 has a low chamber pressure (70 bar) and reduced Isp (263 seconds) compared to modern LOX/RP-1 engines like the throttleable RD-180 (266 bar and 311 seconds) as used on the Atlas launcher.

    4. Re:Total n00b here by EdgePenguin · · Score: 3, Informative
      Let me go further. The RD-180 is actually a 2 thrust chamber version of a 4 trust chamber engine, the RD-170. The newer version of the RD-170, the RD-171 - is currently in service as the first stage engine of the Zenit rocket and critically produces more thrust than an F-1 engine does.

      If NASA wants to break out the most powerful liquid fuel engines ever built, they need to go to Russia with their checkbooks again. At the end of the cold war, the Soviets ended up way ahead in liquid engine design - which can be attested to by the fact that many modern US launchers use Russian engines (RD-180, NK-33 soon) or designs which draw on Russian expertise (RS-68)

    5. Re:Total n00b here by theshowmecanuck · · Score: 2

      The fact that people have to ride into space on Russian (or Chinese) rockets is less about the technology than the ham fisted planning and management of American politicians, bureaucrats, and NASA administrators. Have you forgotten already that the first privately financed rocket company just had a capsule dock with the space station? A year or so and people will be riding on new rockets. And I doubt anyone started at the bottom of the learning curve. I wouldn't doubt that building a new motor from scratch was a better thing to do. It made sure people didn't get trapped in a mindset of building things in a 1960s way. The old rocket was certainly design constrained by the technology of the era, so why constrain a modern rocket within that old framework? Yeah don't reinvent the wheel. Were that a rocket engine was as simple as a wheel.

      --
      -- I ignore anonymous replies to my comments and postings.
    6. Re:Total n00b here by gishzida · · Score: 2

      The problem is that they have stopped being a science agency and become a "management agency"... where the "managers" are not really scientists... they've "outsourced" the brains in the name of "cutting the size of government"...

      the problem with this kind of thing is that instead of science driving the programs it's a bunch of corporate manager types who want to make a profit and career government politicians [I won't call them bureaucrats as these fellows don't serve a useful function whereas the scientists NASA used to employe were considered bureaucrats] ] who make decisions... and then the elected politicians get involved with "pork barrel" considerations...

      And that is why we had a Challenger disaster--- profit seekers and fame seekers decided to let fly when the engineers said don't.

      It's too bad that we've lost the political will to be a space-faring nation. The tail [the aerospace giants] now wags the dog [the science]

    7. Re:Total n00b here by vlm · · Score: 3, Insightful

      Lastly, why couldn't they build a huge engine and de rate it to obtain reliability?

      ppanon's answer is mostly correct, but the main problem is the relationship between reliability and performance is strongly non-linear. Dropping performance by 50% might only increase safety by 0.1%.

      Very crude example using made up numbers is you drop turbopump RPMs by half and run the mixture ridiculously rich so it looks like a candle flame and drop chamber pressure to half what it was. On one side you just zapped maybe 90% of performance, easily meeting that goal. The problem is the turbopump is only about 0.001% more reliable because its still spinning at 50K RPM, the lower chamber pressure and impaired mixture means lower combustion temp means its only dull red instead of bright red, etc.

      A crude /. car analogy is flooring an engine and dyno testing it is pretty hard on the engine, even if you intentionally detune the engine a bit. It fact if you detune it to the point of backfiring and pinging its much worse for it.

      Another issue that no one likes to discuss is the chamber and nozzle acoustic model is designed for a certain set of conditions and flow rate. You kinda have to start over again if you derate. You can run over a wide range if you're willing to trade efficiency, but... You don't want to crank down the injection pressure, resulting in a lower delta p across the injectors, resulting in a screamer or chugger blowing the thing to pieces.

      Then another thing is your exhaust "bell" part of the nozzle is designed for a certain flow rate delta p and exhaust pressure. Drop the pressure enough and you can supposedly get the nozzle to collapse in on itself. Also where the flow separates inside the nozzle has pretty serious thermal and mechanical problems.

      So you need a new set of acoustic tests and probably chamber fixes, and a new injector design, and a new nozzle, probably new turbopumps... So you get to keep ... I donno ... the chamber and mounting arms I guess. It seems a lot faster simpler and cheaper if you have a 100 Kpound thrust engine and you need a 10 Kpound thrust engine to simply sell the 100K for whatever you can get and buy an off the shelf 10K design.

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    8. Re:Total n00b here by EdgePenguin · · Score: 2

      Staged combustion engines are the most efficient ones you can get - and the Russians are hardly known for making things expensive. As I said, the half sized version of it, the RD-180, serves perfectly well on the Atlas V. The design is one that is well proven by both Private/Ukrainian flights and by US flights. Why would they be produced in the US? RD-180 engines are not (if they are, I'm slightly puzzled as to why they've got Cyrillic letters all over them...)

  3. Rocket engines by Anonymous Coward · · Score: 5, Informative

    This is what I like about rocket engines. A rocket engine designed for a specific load in the 60s and today would have nearly the same design. A modernized F1 is entirely logical.

    And before people complain about rocket engines not advancing at the same rate as microprocessors, let me note that the cost of a rocket is primarily determined by its complexity, not the cost of fuel or the size of the engines. A simple rocket engine (like the F1) that burns kerosene and oxygen is often cheaper than super advanced rocket engines like those on the Space Shuttle.

    1. Re:Rocket engines by TubeSteak · · Score: 5, Interesting

      This is what I like about rocket engines. A rocket engine designed for a specific load in the 60s and today would have nearly the same design. A modernized F1 is entirely logical.

      There have been plenty of advances since the 60s, especially in the materials sciences,
      it's just that no one but NASA would spend the money on R&D.

      Even the private space companies of today are building their engines using cast-offs from the NASA programs of old.
      They look for parts in a California junkyard called Norton Sales, where used NASA parts go to die.
      You're not going to find cheap rocket grade titanium turbopumps anywhere else in the world.

      Heck, even NASA has had to go scrounging through that junkyard,
      because they've destroyed the blueprints for so many old pieces of equipment,
      that the only way to rebuild them is to find an original and reverse engineer it.

      --
      [Fuck Beta]
      o0t!
    2. Re:Rocket engines by TubeSteak · · Score: 3, Informative

      SpaceX does not use second-hand parts from Norton.

      http://articles.latimes.com/2007/mar/25/science/sci-junkyard25

      Norton has supplied parts to most of the new space rocketeers, including Burt Rutan's Mojave, Calif.-based Scaled Composites, which built the first privately funded manned craft to reach the edge of space, and Elon Musk's Space Exploration Technologies Corp. [aka SpaceX] in El Segundo, which launched the first privately funded craft to reach low-Earth orbit this month, though it malfunctioned after half an orbit.

      These private companies can build their 'cheap' rockets because they're bootstrapping with the results of hundreds of millions in 60s NASA cast offs.

      --
      [Fuck Beta]
      o0t!
    3. Re:Rocket engines by cheesybagel · · Score: 3, Insightful

      They may have bought some parts to inspect them. However I doubt they are using the parts in actual flight articles. SpaceX uses 9 engines in its Falcon 9 rocket. Even if there were enough parts with good enough performance characteristics they would quickly run out of stock. As for Burt Rutan and SpaceShipOne I doubt they have any hybrid rocket engines in that junkyard...

    4. Re:Rocket engines by Glock27 · · Score: 2

      These private companies can build their 'cheap' rockets because they're bootstrapping with the results of hundreds of millions in 60s NASA cast offs.

      Not "cast offs", but where you're right is that SpaceX in particular leveraged the research done in the 60's to settle on a kerosene+LOX design.

      That simply made sense, as opposed to, say, solid boosters. A lot more environmentally friendly as well.

      My opinion is that NASA needs to largely get out of the spacecraft design business, they're far too inefficient. Let them supply "big picture" design goals, then let efficient, innovative, hungry companies like SpaceX compete to satisfy them.

      I can't wait to see the first "assembled in orbit, nuclear powered interplanetary vehicles" (and lunar transports) start to take shape.

      The first country to perfect nuclear interplanetary spacecraft will own the Solar System. I hope it's not China.

      --
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  4. Minor nitpick. by sconeu · · Score: 4, Informative

    The F-1 wasn't a booster, it was an engine. The booster stage using the F-1 was the S-1C.

    --
    General Relativity: Space-time tells matter where to go; Matter tells space-time what shape to be.
  5. Seems like a tremendous waste by Hadlock · · Score: 2, Insightful

    The F1 was designed on blackboards and drafting tables. A "modern" F1 is only going to be similar in size - it'd have to be a clean sheet design, the facilities that built the F1 are long gone at this point. Why even study redesigning the F1? This seems like a tremendous waste. Of course it's going to be a clean sheet, computer drafted design.
     
    Money for a study on a stone age rocket design* seems like a federal handout, nothing more.
     
    *although the Saturn V's anti-oscillation system is pretty inspired... for it's time

    --
    moox. for a new generation.
    1. Re:Seems like a tremendous waste by Anonymous Coward · · Score: 5, Insightful

      The F1 is a perfect example of a big dumb booster. It is cheap, especially so if you mass produce it. The Space Shuttle Main Engines are examples of non-stone age rocket design that uses advanced materials and tries to be reusable. Guess which one is cheaper to operate?

      Here's a hint: the Russians like big dumb boosters for a reason.

    2. Re:Seems like a tremendous waste by mjr167 · · Score: 4, Insightful

      Because it is good engineering practice to know what has been done before? We do not build things in a vacuum, but rather we build upon the successes and failures of others. By knowing what has failed in the past we can avoid those traps in the future and by knowing what has worked we can have a firm foundation upon which to improve.

    3. Re:Seems like a tremendous waste by bmo · · Score: 3, Interesting

      >Why even study redesigning the F1?

      Because it's the largest liquid fueled engine in existence, and it works. Nobody has anything comparable to it, not even the Russians. There's a reason why the Russians use so many smaller engines.

      Why design from scratch when you have known working prototypes? Only fools reinvent the wheel. Indeed, going back and redesigning the "shower head" fuel injection plate would be just nuts as it works fabulously.

      A lighter, more efficient F-1A would be really, really sweet.

      --
      BMO

    4. Re:Seems like a tremendous waste by davester666 · · Score: 2

      Politics and NASA say hello. 'Economical' will not play a role in this project.

      --
      Sleep your way to a whiter smile...date a dentist!
    5. Re:Seems like a tremendous waste by 0123456 · · Score: 3, Interesting

      Saturn V wasn't used to boost large payloads to LEO with the exception of Skylab. False comparison.

      Uh, what do you think an Apollo mission was?

      One supposes that it might be economical if it's properly mass produced and not required to be man-rated.

      Yes. Now perhaps you can explain where all these 150 ton payloads are that need a mass-produced heavy lifter that will, at least initially, cost billions of dollars per flight?

      Hint: they don't exist. There's no budgeted payload for this launcher.

    6. Re:Seems like a tremendous waste by LWATCDR · · Score: 4, Informative

      The Saturn V was the most cost efficient heavy lift launch vehicle to fly. The cost per lb to LEO is only $9,915 which is cheaper than the Atlas V or the Ariane V. The Falcon 9 does beat it but then you have the other metric.
      Saturn V 118,000 kg to LEO
      Falcon 9 10,450 kg to LEO
      Falcon Heavy 53,000 kg to LEO
      And that was with 1960s support systems. NASA was working on an improved Saturn 5 and tested F-1a engines that where ligher, had more thrust, and a higher specific impulse than the ones flown in the Saturn 5. Take the F-1a and add modern electronics for control and build the stage using modern methods and materials and you could drop the costs.
      What I fear is this is just a tactic to do nothing. If you keep studying the new launch system and changing it you will never have to build it. If you do not build it can never fail so you can never be blamed. As a politico it works well you can spend a ton of money doing studies to save money by finding a better way and when you have spent a lot you can kill the project because "they" have wasted all this money and have not built a thing.
       

      --
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    7. Re:Seems like a tremendous waste by Sir+Holo · · Score: 2, Informative

      Rocket design is stone-aged.

      The US standard railroad gauge (distance between the rails) is 4 feet, 8.5 inches. That's an odd number! Why was that gauge used? Well, because that's the way they built them in England, and English expatriates designed the US railroads. The first rail lines were built by the same people who built the pre-railroad tramways, and that's the gauge they used. The people who built the tramways used the same jigs and tools that they had used for building wagons, which used that wheel spacing, because that was the spacing of wheel ruts in ancient English roads.

      Who built those old rutted roads? Imperial Rome built the first long distance roads in Europe for their legions. Those roads have been used ever since. Roman war chariots formed the initial ruts, which everyone else had to match or risk destroying their wagon wheels. Because those chariots were made for Imperial Rome, they were all alike in the matter of wheel spacing.

      Therefore, the United States standard railroad gauge of 4 feet, 8.5 inches is derived from the original specifications for an Imperial Roman war chariot. Bureaucracies live forever. So the next time you are handed a specification/procedure/process and wonder 'What horse's ass came up with this?', you may be exactly right. Imperial Roman army chariots were made just wide enough to accommodate the rear ends of two war horses. (Two horses' asses.)

      Now, how does this apply to space travel?: When you see a Space Shuttle sitting on its launch pad, there are two big booster rockets attached to the sides of the main fuel tank. These are solid rocket boosters, or SRBs. The SRBs are made by Thiokol at their factory inUtah. The engineers who designed the SRBs would have preferred to make them a bit fatter, but the SRBs had to be shipped by train from the factory to the launch site. The railroad line from the factory happens to run through a tunnel in the mountains, and the SRBs had to fit through that tunnel. The tunnel is slightly wider than the railroad track, and the railroad track, as you now know, is about as wide as two horses' behinds.

      So, a major Space Shuttle design feature of what is arguably the world's most advanced transportation system was determined over two thousand years ago by the width of a horse's ass. And you thought being a horse's ass wasn't important? Ancient horse's asses control almost everything...

      Addendum: The average width of stone-age roadway ruts was about 4 feet 8 inches, the width of two horses' asses, as they pulled a sled. Thus, some of the major dimensions of our space vehicle components are based on stone-age technology!

    8. Re:Seems like a tremendous waste by savuporo · · Score: 3, Insightful

      Because it's the largest liquid fueled engine in existence, and it works. Nobody has anything comparable to it, not even the Russians.

      Why let facts get in the way of perfectly good chest thumping, huh ? RD-170, the engine that lifted Polyus and Buran with Energia rocket, and its derivative is powering Zenit rockets today, has higher thrust than F-1 had ( past tense )

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    9. Re:Seems like a tremendous waste by petsounds · · Score: 4, Informative

      What's up, snopes. Nice tall tale, though.

    10. Re:Seems like a tremendous waste by tmosley · · Score: 2

      I have to ask: did you adjust your figures for inflation?

    11. Re:Seems like a tremendous waste by Ol+Olsoc · · Score: 2

      The Saturn V was the most cost efficient heavy lift launch vehicle to fly.

      That's like saying the new Ferrari will be the most cost-efficient Ferrari ever built. It's still expensive.

      Think of it like a train. Locomotives are expensive, and they burn a lot of fuel. But they carry huge amounts of freight in those mile long trains. Each pound of freight is shipped incredibly cheaply.

      --
      The shepherds did so well protecting the flock that the sheep no longer believed that wolves existed.
    12. Re:Seems like a tremendous waste by bmo · · Score: 4, Interesting

      You're forgetting the F-1A.

      The F1 was designed in 1959. The F1A is an improved version, which is what we're really talking about.

      And the F1A has these stats:

      Rocketdyne Lox/Kerosene rocket engine. 9189.6 kN. Study 1968. Designed for booster applications. Gas generator, pump-fed. Isp=310s.

      Thrust (sl): 8,003.800 kN (1,799,326 lbf). Thrust (sl): 816,178 kgf. Engine: 8,098 kg (17,853 lb). Chamber Pressure: 70.00 bar. Area Ratio: 16. Propellant Formulation: Lox/RP-1. Thrust to Weight Ratio: 115.71.

      Status: Study 1968.
      Unfuelled mass: 8,098 kg (17,853 lb).
      Height: 5.48 m (17.97 ft).
      Diameter: 3.61 m (11.84 ft).
      Thrust: 9,189.60 kN (2,065,904 lbf).
      Specific impulse: 310 s.
      Specific impulse sea level: 270 s.
      Burn time: 158 s.
      First Launch: 1967.

      Source: http://www.astronautix.com/engines/f1a.htm

      The RD-170 has these stats:

      Chambers: 4. Thrust (sl): 7,550.000 kN (1,697,300 lbf). Thrust (sl): 769,876 kgf. Engine: 9,750 kg (21,490 lb). Chamber Pressure: 245.00 bar. Area Ratio: 36.87. Thrust to Weight Ratio: 82.66. Oxidizer to Fuel Ratio: 2.6.

      AKA: 11D520.
      Status: Development ended 1976.
      Unfuelled mass: 9,750 kg (21,490 lb).
      Height: 3.78 m (12.40 ft).
      Diameter: 4.02 m (13.17 ft).
      Thrust: 7,903.00 kN (1,776,665 lbf).
      Specific impulse: 337 s.
      Specific impulse sea level: 309 s.
      Burn time: 150 s.
      First Launch: 1981-93.
      Number: 12 .

      Source: http://www.astronautix.com/engines/rd170.htm

      Chest thumping? I think not.

      --
      BMO

    13. Re:Seems like a tremendous waste by savuporo · · Score: 2, Informative

      BS, it was a study, a never built paper engine. Doesn't jive with "Because it's the largest liquid fueled engine in existence, and it works." It never existed. RD-171 is in active service right now.

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    14. Re:Seems like a tremendous waste by fnj · · Score: 2

      Snopes has gradually but comprehensively turned into a horse's ass. They will deny ANY story you give them. In the stupid article you link to, they as much as say, yes, the story is essentially true, we can't verify every excruciating detail 100% so we're going to say something with is essentially an excellent exposition is "FALSE", just because we make it our business to claim EVERYTHING is false.

    15. Re:Seems like a tremendous waste by bmo · · Score: 2

      >BS, it was a study, a never built paper engine.

      >first launch: 1967

      Yup. Never built.

      Even if all it did was sit in the test stand and get tested, it's a real engine.

      Get stuffed.

      --
      BMO

    16. Re:Seems like a tremendous waste by LWATCDR · · Score: 3, Informative

      Yes

      --
      See my blog http://ilovecookes.blogspot.com/ for light hearted technical information.
    17. Re:Seems like a tremendous waste by riverat1 · · Score: 2

      That would be why it's called the Vehicle Assembly Building.

    18. Re:Seems like a tremendous waste by Teancum · · Score: 2

      The Saturn V was originally designed to be used for a long, long time with production runs numbering in the hundreds if not thousands of copies. The test stand set up along with the part supplier chains were originally told that the Moon landings were only going to be the warm up to a much more aggressive manned spaceflight program. Unfortunately Congress choose not to go that route and instead cut the program altogether in favor of a design which came from another part of NASA. That is what gave us the Space Shuttle.

      I still argue that the Saturn V could have sent into space just as much tonnage into orbit and perhaps even more astronauts, as well as preserving at least in theory the capability of returning to the Moon and would have even kept orbital space stations operational (including more missions to the original Skylab) for a price far cheaper than the Shuttle program. That is looking in hind sight, but your point about the Saturn V is pretty spot on.

      It is also interesting to note that part of that effort to develop the Saturn V is still in use today... by Space X with their McGregor, Texas facility that is being used to test the Merlin engines used on the Falcon rockets. The test stands being used were developed to work with the F1 engines, and the work flow patterns designed by Werner Von Braun have simply been repurposed by Elon Musk for the Merlin engine processing. In other words, the cheap prices that you see with the Falcon 9 owes at least part of its heritage to the original F1 engines that were developed so many years ago.

    19. Re:Seems like a tremendous waste by Teancum · · Score: 2

      The original building at Cape Canaveral (the Vehicle Assembly Building) was designed to house the successor to the Saturn V, which was going to be an even larger rocket. Once the Saturn V was basically proving itself along with things like the original F1 engine being able to produce the desired thrust, plans for that follow up rocket were dropped.

      There are a total of four bays in the Vehicle Assembly Building, two of which are currently being refit for the SLS program including the mobile launcher pad that was used for both the Saturn V and Space Shuttle launches. The other two bays have been in theory offered to other businesses that may want to have a similar kind of capability or for any future projects that NASA may want to put together that goes beyond the SLS project.

    20. Re:Seems like a tremendous waste by cheesybagel · · Score: 2

      The SSME was not the big issue in Space Shuttle costs. The problem were the non-reusable parts and the high cost of maintenance of the vehicle between flights. The major cost items were the external tank, solids, refueling the hypergolic fuel used in the OMS/RCS, TPS maintenance. The SSMEs were pretty down the list and there were programs in the pipeline to further reduce engine marginal costs.

    21. Re:Seems like a tremendous waste by sahonen · · Score: 5, Insightful

      Saturn V wasn't used to boost large payloads to LEO

      On a lunar mission, the Saturn V would put the Command and Service Module, the Lunar Module, and a booster with enough fuel to put them both on a lunar trajectory, into LEO. That's a pretty damn large payload, the largest payload to LEO of any single vehicle ever produced. The fact that the payload eventually boosted itself the rest of the way to the moon isn't relevant to the vehicle's ability to put mass into LEO.

      It is the nature of rocketry that any small mass in a high orbit will tend to get there by going through a period in which it is a large mass in a lower orbit. In a staged rocket, it is useful to think of each stage as its own vehicle, with all of the stages above it as its payload which it is capable of delivering to a certain point.

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    22. Re:Seems like a tremendous waste by sahonen · · Score: 3, Informative

      LEO is on the way to the moon. The Saturn V delivered to LEO a payload consisting of the Command and Service Module, the Lunar Module, and a booster with enough fuel to put all of the above on a lunar trajectory. You could replace all of this with any arbitrary payload of equal weight and the Saturn V would be able to put it into LEO.

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    23. Re:Seems like a tremendous waste by Z00L00K · · Score: 2

      And the space shuttle was designed to carry out military missions as well as civilian which is one reason why it was so large. Some missions could have been done with a smaller vessel and to a lower cost.

      The beauty of the shuttle was that it could land as an ordinary aircraft and it therefore allowed for some alternative options while when you have a capsule you will just be a passenger and no control over if you drop down on a cow or a dolphin when you come down.

      --
      If builders built buildings the way programmers wrote programs, then the first woodpecker would destroy civilization.
    24. Re:Seems like a tremendous waste by ppanon · · Score: 2

      Just because IBM 704s may have been used to help with the design of F1 engine operations through simulation of certain functions (perhaps for multi-engine vibrational stability control?) doesn't turn those 701s into personal CAD stations. Since CADD systems didn't get mainstream deployment until the early 80s when microprocessors made "personal" computers possible, it would indeed be surprising if the original drawing of the F1 parts were done on anything other than drafting tables.

      --
      Laissez lire, et laissez danser; ces deux amusements ne feront jamais de mal au monde. - Voltaire
    25. Re:Seems like a tremendous waste by ppanon · · Score: 2

      I don't see the OP saying anything about "no computers", just that the F1 engine was designed on blackboards and drafting tables, which appears to be generally accurate. It's a >50-year old design.

      Apparently use of IBM computers in rocket design goes back to the 50's and the Redstone rocket. However I'm not sure what computations were performed during the Redstone or F1 design. Maybe it was to numerically solve some differential equations that were first laid out on a blackboard (to avoid having to use the manual processes that were used in the Manhattan Project). Maybe it was for analysis of test data during the years it took to analyze the combustion instability problems of the F1. Nevertheless, the computational capability of the 36-bit word, 40Kips IBM 704 was pretty limited and its use would have been similarly limited. They wouldn't have been using it for finite element structural analysis, 3D combustion simulations, or any of the other kinds of CAE tools possible with modern supercomputers. If they had had those kinds of tools available, F1 development very likely wouldn't have taken 7 years. Applying modern CAE tools and computer power to an F1 redesign could provide new insights, or allow retrofitting capabilities such as thrust throttling, which would have been beyond the computing capabilities of 50's engineers.

      --
      Laissez lire, et laissez danser; ces deux amusements ne feront jamais de mal au monde. - Voltaire
  6. Re:The Best or Cheapest Option? by 0123456 · · Score: 4, Informative

    Generally speaking, in rocket design, 'efficient' == 'expensive, temperamental, and hard to reuse'. Fuel is cheap, engines are expensive, so if you can throw more fuel at the problem you're usually better off than getting the last 10% efficiency out of the engine through complex design and materials.

  7. Apollo-era F1 Engine? by Scootin159 · · Score: 3, Funny

    Am I the only one who was wondering what NASA was going to be doing with a Cosworth DFV?

  8. Costs by Altanar · · Score: 3, Informative

    Wouldn't it be more cost effective for NASA to just use the upcoming SpaceX Merlin 2 engine? The design documents state that the Merlin 2 should provide 890 kN more thrust than the old F1 engine and should be much more efficient. Plus, the Merlin 2 has the benefit of being already in active development: SpaceX expects they'll have it ready for certification within 3 years.

  9. Re:The Best or Cheapest Option? by bmo · · Score: 5, Insightful

    Yeahbut....we wouldn't be basing the new F-1 type engine on the original F-1, we'd be using the F-1A.

    The F-1A has 33 percent more thrust than the F-1.

    9,189.60 kN for the F-1A versus 7,887 kN for the RD-171

    But here is where the real difference comes in:

    Lox/RP-1. Thrust to Weight Ratio: 115.71. for the F-1A

    It's 82 for your Russian motor. Thus the advantage of using one combustion chamber compared to using 4.

    Modern materials should lighten the F-1A and modern controls should improve efficiency and thrust even more to improve the thrust to weight ratio.

    Why the Russians never use large combustion chambers and why you see 4 of them on the RD-171: They never solved the problem of combustion instability beyond a certain size. We did.

    --
    BMO

  10. Re:The Best or Cheapest Option? by spectral7 · · Score: 2

    You're forgetting the purpose of a rocket: to put something useful into space. Getting a rocket and a bunch of fuel into space is worthless by itself. More fuel means less payload.

  11. The SLS is SUCH a mistake by WindBourne · · Score: 2

    Right now, this is nothing more than a GD neo-con job's bill that will waste another 10-20 billion, 10 years to get a rocket that will launch 70 tonnes to LEO at $1-3 Billion per launch.

    Instead, a far better solution is to create a COTS-SHLV for 2 Super heavy launch vehicles that are in the range of 150 +- 20 tonnes to LEO. Two American companies would get 5 billion each over 5 years total to design, build and test the rockets which have to have no less than 85% American construction/parts. Upon the successful completion of these, another contest would be held for 2 companies to win a contract of 2 launches a year for 4 years. In addition, who ever is the cheapest would then get a 3rd launch, at the same price as the other 2. The max can only be .5B/launch.

    With this approach, we could have multiple launch systems that can then be used to back each other up, but also can be used to launch private industry as well as military. And once there are 2 launch systems with cheap prices, and can do 150 tonnes to LEO, you can bet on it that we will see a major build-up of private space.

    OTOH, the SLS is PROHIBITED by law from doing private launches. It can only by used by NASA and the DOD. And from the DOD's POV, they would rather have much cheaper prices then 1-3 billion/launch. However, if private space can do a .5B and under launcher, then we will no doubt see many many launches, space stations and most importantly, stations on the moon and mars.

    --
    I prefer the "u" in honour as it seems to be missing these days.
  12. Skip the F1, how about the M-1 by AbrasiveCat · · Score: 2

    Well there was another engine bigger than the F-1, that is the Airjet M-1. There is a piece of one at the Evergreen Aviation Museum. http://www.evergreenmuseum.org/the-museum/aircraft-exhibits/space-flight/ Very big, very impressive. It was design for 1 1/2 million lb of thrust in the base configuration. It would make a interesting starting point for a updated engine.

  13. Sorry to correct the flag waving, but ... by dbIII · · Score: 4, Interesting

    Why the Russians never use large combustion chambers and why you see 4 of them on the RD-171: They never solved the problem of combustion instability beyond a certain size. We did.

    Von Braun didn't either but instead worked around it, which was possible using several engines instead of relying on continuous output from a single engine. The F-1 bounced around all over the place, but that was known behaviour.

    1. Re:Sorry to correct the flag waving, but ... by bmo · · Score: 4, Informative

      Sorry to correct you, but the F1 did bounce around all over the place until they found the correct pattern of holes in the injection plate.

      This they did by blowing up a lot of engines, and when they did finally find the correct plate, they tested instability by putting an explosive charge and detonating it inside the combustion chamber while the engine was running. The F1 self-stabilized with the correct plate, within 1/10th of a second.

      --
      BMO

    2. Re:Sorry to correct the flag waving, but ... by DulcetTone · · Score: 2

      Catherine Bly Cox and Charles Murray's stupendous (a mild word here) book, Apollo tells this back story between pages 130 and 175 or so.

      My recollection of the germ:

      The early engines were unstable and would flame out or shake themselves to pieces. These faults were apparently corrected by trial and error iteration on the injector plates, but the question was how to determine that they had been fully solved with a reasonable test regimen.

      The bomb test was a metric to force an instability on an engine that had proven to run stably, and the requirement was that the engine had to resume a stable burn within 4/10th second. The goal was that this forced instability would help assuage doubts about what their limited tests might not be showing them. The accepted engine design actually stabilizing within 1/10th of a second.

      --
      tone
  14. Lack of innovation by petes_PoV · · Score: 2

    Is there any reason we shouldn't recycle designs when it comes to rocket engines?

    Even considering going back to a 40+ year-old design is an admission of failure - pretty typical for government funded projects, when compared to the private sector. Compare that with all the innovation (admittedly, spurred on by an almost constant state of war) in the 'plane industry. 60 years stood between wooden biplanes and the Jumbo Jet and the US government is now saying that the best way to resurrect their space programme is to start making the rocketry equivalent of a DC-3, again.

    --
    politicians are like babies' nappies: they should both be changed regularly and for the same reasons
    1. Re:Lack of innovation by Jeff+DeMaagd · · Score: 2

      Even considering going back to a 40+ year-old design is an admission of failure - pretty typical for government funded projects, when compared to the private sector.

      The 747 is still being made, 43 years after its first flight in 1969, the year of the first Moon rocket. The 737 is still being made, first flight, 1967. Sure, they're different now, but the fundamental design is still there. They're still competitive with much newer designs, otherwise they wouldn't be offered anymore.

      I'm not sure where the DC-3 comparison comes in, is there a new regime of rocket engine that compares with going from rotary piston prop to jet engine? Even SpaceX's home-built Merlin engine isn't some fancy design that supersedes all engines before it, at least not in the manner from piston to jet.

      I'm not sure where the leap from 40 years difference and 60 years in your comment.

  15. Re:The Best or Cheapest Option? Best *IS* cheapest by petes_PoV · · Score: 2

    Fuel is cheap, engines are expensive,

    You're looking at this all wrong. Fuel is cheap to manufacture but it's incredibly expensive to carry up to orbit. Especially when the only reason for doing so is because your engines are so badly designed that they waste a lot of fuel in the early stages of flight. In that respect, trying to pinch pennies on engine design, materials and production is a false economy - unless your even more precious commodity is development time, as with the "space race".

    If you plan to productionise getting to LEO, it's much better to device a system with the lowest overall cost: that would include not just the cost of the fuel, but the vehicle (disposable/reusable) as well.

    --
    politicians are like babies' nappies: they should both be changed regularly and for the same reasons
  16. Re:The Best or Cheapest Option? by EdgePenguin · · Score: 2

    This. Sure, the F1A fantasy engine gets more thrust - but its still a very old design. There is a modern, closed cycle, engine that gives you similar thrust - and it is available right now, zero development costs. Just swallow your pride and buy Russian.