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New Threadlike Carbon Nanotube Fiber Unveiled

Zothecula writes "At about 100 times the strength of steel and a sixth the weight, with impressive electrical conductive properties, carbon nanotubes (CNTs) have promised much since their discovery in 1991. The problem has been translating their impressive nanoscale properties into real-world applications on the macro scale. Researchers have now unveiled a new CNT fiber that conducts heat and electricity like a metal wire, is very strong like carbon fiber, and is flexible like a textile thread."

29 of 171 comments (clear)

  1. Make a white suit out of it by Anonymous Coward · · Score: 4, Interesting

    They'd never allow it.

    1. Re:Make a white suit out of it by ArcadeMan · · Score: 5, Informative

      The parent is probably referring to this movie.

    2. Re:Make a white suit out of it by Coisiche · · Score: 4, Insightful

      Presumably AC is referencing the film but the vanity of people is such that if some fibre allowed permanently enduring clothes they would still want new ones; there will always be a desirable new ironic slogan for a t-shirt.

      Now indestructible clothes with a programmable visual component... one would probably do me.

    3. Re:Make a white suit out of it by fuzzyfuzzyfungus · · Score: 4, Insightful

      There are probably niche exceptions; but in most of clothing it's been quite some time since disrepair, rather than disuse, has been the driving factor behind consumption.

      Even relatively easy and low-tech techniques like 'patching' and 'darning' and assorted flavors of mending have fallen out of fashion, and those aren't exactly the height of material science...

  2. Awesome! by Conspiracy_Of_Doves · · Score: 5, Insightful

    When do we start building the space elevator?

    1. Re:Awesome! by EdZ · · Score: 3, Interesting

      When do we start building the space elevator?

      When we can consistently produce defect-free carbon nanotubes in much longer lengths than is currently possible. Space elevators require near the upper end of CN theoretical tensile strength.
      Bolos, Skyhooks and Rotovators on the other hand...

    2. Re:Awesome! by ShanghaiBill · · Score: 5, Insightful

      TFA says it's as strong as carbon fiber, which suggests that they couldn't translate the strenght of nanotubes into macroscale perfectly.

      The common claim that CNTs are "100 times the strength of steel" is basically baloney. Sure, they are that strong at the molecular level. But at the molecular level, even iron-iron bonds are far stronger than steel. If we ever figure out how to control the structure of materials so that the strength of individual chemical bonds is preserved in bulk materials, then we would not only have stronger carbon fibers, but we would also have stronger steel.

    3. Re:Awesome! by vlm · · Score: 3, Interesting

      Build a lunar one first with off the shelf Kevlar.

      http://en.wikipedia.org/wiki/Lunar_space_elevator#Materials

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    4. Re:Awesome! by crunchygranola · · Score: 4, Interesting

      ... If we ever figure out how to control the structure of materials so that the strength of individual chemical bonds is preserved in bulk materials, then we would not only have stronger carbon fibers, but we would also have stronger steel.

      It is a special case, but we do have well know examples of how to do this. They are crystals, which are atomically ordered on the macroscale. The manifestation of the strength inherent in the carbon-carbon bond on the macroscale is what bestows upon diamonds their remarkable properties. Single crystal macroscopic parts are manufactured in metallurgy also (turbine blades).

      --
      Second class citizen of the New Gilded Age
    5. Re:Awesome! by vlm · · Score: 4, Interesting

      Whoops I forgot to explain why and only placed an imperial command, not sure how I got +5 unless you guys have ESP. The reason why is:

      Weird design with known material = Success, mostly
      Known design with weird material = Success, mostly
      Weird design with weird material = Epic Fail, mostly

      Figure out whats wrong with the design using "old fashioned" kevlar then once the design is all debugged whip out the magic threads and try a known good design with weird new material.

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    6. Re:Awesome! by fuzzyfuzzyfungus · · Score: 4, Informative

      The classier fibreglass suppliers usually have Kevlar, carbon-fiber, and sometimes aramid(or various mixtures of the above) in woven sheets.

      More expensive than basic fibreglass; but sometimes you just need the extra strength and/or butch aesthetics.

      If your plan involves less boating and more getting shot, ballistic-grade kevlar fabrics are also pretty easily available.

  3. Re:"100 times the strength" by ArcadeMan · · Score: 5, Funny

    They gave a line made of CNT to birds to see if they were able to carry a coconut with it.

  4. Journalists are scienticians by Anonymous Coward · · Score: 3, Insightful

    The hollow tubes of pure carbon, which are nearly as wide as a strand of DNA, are about 100 times stronger than steel

    Why not use units here? I have no fucking clue how wide a strand of DNA is. And which strength are we talking about? Tensile? Sheer?

    1. Re:Journalists are scienticians by mark-t · · Score: 4, Informative

      A strand of DNA is about 2 nanometers wide... does that help?

  5. far below the strength of aerospace carbon fiber by Anonymous Coward · · Score: 4, Informative

    The published ultimate tensile strengths of the CNT fibers in this work is well below that of aerospace-grade carbon fiber. They have a big gap to bridge before the CNTs can be of any use for building airplanes, let alone space elevators. Not saying that it can't be accomplished, but that this not yet a major breakthrough.

  6. Re:How strong? by SuricouRaven · · Score: 4, Informative

    Probably not... but copper and aluminium are finite resources. Sooner or later, we'll run out. Carbon, on the other hand, we have no shortage of.

  7. Dammit by Joshua+Fan · · Score: 3, Funny

    Now I can't buy any cables till they replace them with this. Damn you, technology.

    1. Re:Dammit by fahrbot-bot · · Score: 4, Funny

      Now I can't buy any cables till they replace them with this. Damn you, technology.

      Don't worry, I'm sure Monster will be selling gold-plated versions of these, at a reasonable price, soon.

      --
      It must have been something you assimilated. . . .
  8. Re:How strong? by TheLink · · Score: 3, Interesting

    Another question, what happens if you expose these to a camera flash?
    http://www.scientificamerican.com/article.cfm?id=camera-flash-prompts-carb

    --
  9. Re:How strong? by kaiser423 · · Score: 3, Interesting

    The article mentions that it still has incredibly high textile strength, and shows a small fiber holding up a light (not much, but still).

    I think that cost would scale down well since it's very similar to other material handling.

    Right now, a large part of the cost and problems with data cables are the really thin wires -- we'd like them to be thinner, but can't make them any thinner without making the cable too brittle. I purposely buy extra-thick data cables merely to reduce problems in the field due to flex. If these flex well, that's a huge boon.....but then, do these survive soldering or crimping? Or am I going to have to teach my techs to sew?

  10. Re:How strong? by ShanghaiBill · · Score: 5, Informative

    Probably not... but copper and aluminium are finite resources. Sooner or later, we'll run out. Carbon, on the other hand, we have no shortage of.

    Actually, in the Earth's crust, aluminum is more common than carbon by a factor of about 200. Only oxygen and silicon are more common. Source.

  11. Re:How strong? by vlm · · Score: 4, Interesting

    Actually, in the Earth's crust, aluminum is more common than carbon by a factor of about 200. Only oxygen and silicon are more common. Source.

    Talk to a chemEng about the nightmare of aluminium refining. Its not just that the hall process takes a lot of electricity mostly from burning coal, but it only works with alumina. You gotta run raw bauxite thru the Bayer process which is a whole nother PITA to pre-refine it before it hits the electrochemical cells as alumina. Most bauxite comes from Australia and Brazil, and there's only a "couple centuries worth" and then thats it for bauxite, so aside from recycling it'll be back to the old days before the Hall process where Aluminum was basically a precious metal. Aluminum really is a huge unholy pain in the ass to refine into usable metal.

    Its kinda like nitrogen. Plants REALLY need nitrogen. But we all live in a great seemingly infinite pool of nitrogen gas, you say so whats the problem. Yeah but biochemically its a PITA to use N2 straight outta the air, so it (mostly) doesn't happen. Leading to all kinds of chemEng foolishness with ammonia and nitrogen fixing bacteria on legumes etc etc.

    Having some atoms laying around doesn't mean they're convenient to use, or practical to use, or possible to use.

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  12. Re:move aside, optic fiber! by vlm · · Score: 3, Interesting

    Single mode optical fiber is a waveguide already. Think about it...

    I would have to think for awhile about the velocity of propagation. I think Vp would be higher for a hollow (vacuum) carbon nanotube optical fiber which might be an advantage.

    I know its barely theoretically possible to make a hollow titanium sphere that is strong enough to hold a vacuum, barely, so it'll float, but not engineering practical to make it. I wonder if you could make a CNT tube that would float in the air. That would certainly reduce optical fiber costs, if you only needed a tower/pole at each end of the run, plus or minus wind forces I guess. If nothing else I think CNT optical fiber would be lighter than glass fiber, for aerospace or whatever. Pity its flammable.

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  13. Re:far below the strength of aerospace carbon fibe by vlm · · Score: 3, Insightful

    I'm more interested in if this is cheap or not in mass quantities and practical to be used for wires..

    The meth head copper thieves are not going to be happy when this stuff gets deployed.

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  14. Re:Monster Cable by JeanCroix · · Score: 4, Insightful

    The question isn't whether this stuff is strong enough or conductive enough, it's whether it's expensive enough to be used in Monster cables.

  15. Nice acronym by Russ1642 · · Score: 4, Funny

    Are these going to be called CNT Hairs?

  16. Re:How strong? by crunchygranola · · Score: 3, Informative

    You have to take standard resource reserve estimates with a grain of salt. Unless they specifically analyze unconventional resources, and all resources at multiple price points above the present market price, you are getting an extremely conservative lower bound estimate on the real resources.

    It would be remarkable if the third most abundant element in the Earth's crust (8.2%) would be so "limited in distribution". Bauxite is around 40% aluminum, a modest 5-fold enrichment over the crustal average, there are vast quantities of material (e.g. aluminum clays like kaolin) that are nearly as high, and a commercial production process is already being brought to market: http://www.ammg.com.au/download/IndMin%20-%20Meckering%20making%20alumina%20from%20kaolin%20-%20Sept%2012.pdf . In two hundred years exploiting other aluminum resources won't be a problem.

    --
    Second class citizen of the New Gilded Age
  17. Re:the real roadblock by crunchygranola · · Score: 3, Informative

    The extent of nano-tube regulation in California was passing a bill (AB289) that authorizes the Department of Toxic Substances Control to request information on environmental and health impacts from nanotube manufacturers and importers. It was authorized to collect information from the industry to use in evaluating hazards and risks (a process completed in 2009).

    That's it.

    No ban. Not even any regulation at all, whatsoever.

    And it seems perfectly reasonable for the DTSC to collect such information. It is not as if completely novel materials, to which humans and other living things have never before been exposed, have never shown any harmful effects.

    The California hating automatic reflex - much easier than taking the trouble to actually learn things.

    --
    Second class citizen of the New Gilded Age
  18. Re:How strong? by slew · · Score: 3, Informative

    Talk to a chemEng about the nightmare of aluminium refining.

    The process of making this fiber is to dissolve CNTs in a super-acid and then wet-spinning them into threads. Apparently the key to this process is the same one use to make Twaron.

    I'm not sure how this process has been adapted to make CNT fibres, but at least in the case of Twaron and Kevlar, dissolving the polymers in normal acids for powderization is a problem so they use a special patented process to do this which consists of NMP and some other stuff. Then they have to wet-spin it into threads from a solution that's pretty much 100% acid (according to the wikipedia, they dissolve the polymer powder by mixing it with frozen 100% sulfuric acid in powder form and gently heating it).

    On the surface, it sounds to me that this is a similar level of PITA as refining aluminum...