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Charged Superhydrophobic Condenser Surface May Make Power Plants More Efficient

New submitter _0xd0ad sends this news from the CS Monitor: "The activities of bantam water droplets in just one region of a power plant could make a significant difference in the output of power plants, scientists say. ... When a water droplet forms on a sheet of metal coated with a superhydrophobe, the droplet can camp there only so long as it does not merge with another droplet. As soon as it weds with another droplet, the energy produced is so great that the two will 'jump' away from that surface, as if in urgent deference to the surface's severe water phobia. Scientists have proposed that this 'jumping' could be incorporated into power plant design. ... 'To have the most efficient condensing surface, you want to remove the droplets as early as possible,' says Dr. Nenad Miljkovic, [postdoctoral associate at MIT and co-author on 'Electrostatic charging of jumping droplets']. But, in prototypes, this 'jumping' design is not as efficient as engineers believe it could be. Some of the droplets will just fall back to the condenser's surface, recoating it and slowing the process down. ... But a newly discovered component to the 'jumping' process might allow scientists to eliminate this fall back. In an accidental find, the MIT team found that droplets don't just spring from the surface — they also rebound from each other ... because an electrical charge forms on the droplets as they flee the hydrophobic surface. So, if a charge is applied to the condenser system, the water droplets can be electrically prevented from returning to the surface, he said.

2 of 72 comments (clear)

  1. Claification by Anonymous Coward · · Score: 5, Informative

    The efficiency that is mentioned is water recovery/usage efficiency, not electrical efficiency. In this case a power plant would use more electrical energy to produce the condensation. This is still good news in that it could reduce water usage which is a big issue with power plants in the water starved west.

  2. Sub-cooling by Tokolosh · · Score: 5, Informative

    For any particular pressure (or vacuum) there is an associated dewpoint temperature. In this case, it is where the liquid water condenses from the steam. Condensers use cooling water to remove the heat of condensation and subcooling. Cooling water is often cooled by evaporating some of the cooling water in cooling towers, so that fresh makeup water is needed. The steam condensate is recycled to the boiler to be heated and vaporized back to steam to power the generator turbine.

    However, the condensed water adhering to the condenser tubes is further sub-cooled below its dewpoint. This means that more cooling water is needed, more condenser surface area, and more energy to reheat and vaporize condensate back to steam.

    I speculate that the technology described reduces the amount of condensate subcooling, leading to less cooling and heating duty, improving overall efficiency.

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