Slashdot Mirror


Continuous System For Converting Waste Plastics Into Crude Oil

rtoz writes: A MIT spinout company aims to end the landfilling of plastic with a cost-effective system that breaks down nonrecycled plastics into oil, while reusing some of the gas it produces to operate. To convert the plastics into oil, this new system first shreds them. The shreds are then entered into a reactor — which runs at about 400 degrees Celsius — where a catalyst helps degrade the plastics' long carbon chains. This produces a vapor that runs through a condenser, where it's made into oil. Much of the system's innovation is in its continuous operation (video). This company aims to produce more refined fuel that recyclers can immediately pump back into their recycling trucks, without the need for oil refineries. Currently, 2 trillion tons of plastic waste is sitting in U.S. landfills, so there is a huge demand for this technology.

25 of 139 comments (clear)

  1. Equilibrium, we must need! by ramorim · · Score: 2, Insightful

    If this technology is so good like they said, and many companies (or better: governments) adopt such ways of transforming plastic into fuel, we can organize all the World plastic waste in to TWO recycle ways: produce FUEL and recycle PLASTIC. We don't need to transform all the plastic waste into fuel. The industry still needs plastic in their products so with a better equilibrium we can reduce the petroleum extraction (a.k.a.: dependency), try to utilize all the annual plastic waste, and (better) we can contribute with the environment with less pollution, in the air and in the ground (I think).

    1. Re:Equilibrium, we must need! by Anonymous Coward · · Score: 2, Insightful

      I suspect that it's easier to just make it into oil, even the techically 'recyclable' plastics, due to contamination with dyes and other such things: I suspect making clear or lighter-colored plastics from recycled stuff is hard if not impossible, though dark colors may be easy enough to work with.

      On the other hand, it's probably going to be easier(in terms of cost, energy etc) to just make oil out of all of it which goes into reducing fuel consumption, and use that oil for making new plastic.

  2. Ocean garbage patches? by timrod · · Score: 3, Interesting

    Why even bother with the landfills? There are massive garbage patches floating around in the oceans, the vast majority of which are plastics. If you can get a big enough tanker and implement this system on it, you could probably cut the amount of fuel needed even further - the tanker goes into a garbage patch, melts all the plastic down, keeps the oil, and uses some of it to get back to land. It would probably be more effective than loading fleets of trucks.

    1. Re:Ocean garbage patches? by Troyusrex · · Score: 4, Insightful

      Unfortunately, those ocean garbage patches average four 5 X 5 X 1 mm piece of plastic per cubic meter so while a clean up tanker would be great for the environment it wouldn't collect enough to make a meaningful dent in its own fuel needs.

    2. Re:Ocean garbage patches? by mlts · · Score: 3, Interesting

      Expanding on that, the US Navy (and I'm sure other nation's ship fleets) have excellent nuclear reactors. Even with current technology, thermal depolymerization wouldn't be that hard to do, especially near the Pacific Gyre with the large amount of floating waste available there. Then said ship either stays put, transferring the recovered crude to another vessel, or returns to harbor with useful resources.

    3. Re:Ocean garbage patches? by Anonymous Coward · · Score: 2, Informative

      The garbage patches aren't really big piles of plastic. They're areas above some theshold of plastic to water but still vastly more water than plastic. You'd have to develop something to suck in water and filter out the plastic before you could even start on converting it.

    4. Re:Ocean garbage patches? by Smidge204 · · Score: 4, Interesting

      Plus, you'd scoop up a lot more oceanic plant and animal life trying to extract that plastic material.

      Actually, the critters might be a better fuel source than the plastics...
      =Smidge=

    5. Re:Ocean garbage patches? by Stormy+Dragon · · Score: 2

      The reactor referred to in the article is a chemical reactor, not a nuclear reactor.

    6. Re:Ocean garbage patches? by smooth+wombat · · Score: 2

      The OP was talking about specific areas of the ocean where plastic accumulates due to currents, not the entire ocean itself.

      Further, you start with the big stuff and all those critters would fall through the mesh. You could still have a person or two check what comes up and toss the wiggling stuff back into the water, but the amount of life that would be impacted is essentially zero compared to the amount of life which is currently being affected by these islands of plastic or ingestion of all those micro beads from facial scrubs (I use a type which has natural* scrubbers mixed in for this very reason).

      * This is probably the only time you will ever hear me say I deliberately use something which has "natural" ingredients.

      --
      We will bankrupt ourselves in the vain search for absolute security. -- Dwight D. Eisenhower
    7. Re:Ocean garbage patches? by Nutria · · Score: 4, Insightful

      100 mm^3 of plastic per m^3 of water doesn't sound much like a garbage patch to me...

      --
      "I don't know, therefore Aliens" Wafflebox1
    8. Re:Ocean garbage patches? by Anonymous Coward · · Score: 2, Informative

      I think the gold in seawater might be more valuable than the plastic. With gold at 0.000011 ppm in seawater and $42.27 per gram, a cubic meter of seawater contains 1/20 of 1 cent worth of gold. Assuming that the garbage patches have 0.1 ppm plastic and a scrap price of $0.50/pound, a cubic meter of seawater has about 1/100 of 1 cent of plastic.

      In other words, if you're going to be doing all that work to mine the seawater, you'll do better off extracting gold from it than plastic!

      dom

    9. Re:Ocean garbage patches? by Enigma2175 · · Score: 2

      Why even bother with the landfills? There are massive garbage patches floating around in the oceans, the vast majority of which are plastics. If you can get a big enough tanker and implement this system on it, you could probably cut the amount of fuel needed even further - the tanker goes into a garbage patch, melts all the plastic down, keeps the oil, and uses some of it to get back to land. It would probably be more effective than loading fleets of trucks.

      You are vastly overestimating the density of these patches, probably due to media sensationalism. For example, the "Great Pacific Garbage Patch" has a density of 4 particles per cubic meter of water. These particles are quite small, even microscopic. I know the news stories make it sound like it is just this mass of garbage floating around but that's just not how it is. From the Wikipedia article linked above:

      "and the relatively low density of the plastic debris at, in one scientific study, 5.1 kilograms of plastic per square kilometer of ocean area"

      I doubt it would be cost-effective to process a square kilometer of seawater to get that paltry amount of plastic, even assuming you could recover 100% of it.

      --

      Enigma

  3. Oil - Plastic - Back to Oil? by Irate+Engineer · · Score: 2, Interesting

    I don't know how they define "cost effective", but since the plastic mostly came from oil in the first place, any energy expenditure to recover it is a net minus overall.

    For an individual organization that can get a hold of a lot of landfill plastic cheap, this may be a win, but overall it is a fuel source with an energy return on investment (EROI) less than 1.

    We're in trouble if we have to start resorting to this as an energy source. Deep trouble.

    --

    Left MS Windows for Linux Mint and never looked back!

    Vote for Bernie in 2016!

    1. Re:Oil - Plastic - Back to Oil? by Lab+Rat+Jason · · Score: 5, Interesting

      While I totally agree with this, I think it misses the point.

      Assuming that plastic is provided for free (cities or landfills are already pulling plastic out via a separation step) then enough energy can be *recovered* from the plastic to power the recovery process with a net gain. The goal is not energy independence... it's prevention of non-biodegradable items making it into the landfill.

      There was a story a few months ago about an MIT project to float a collector out into the ocean to pick up plastic... maybe these two teams should get together.

      --
      Which has more power: the hammer, or the anvil?
    2. Re:Oil - Plastic - Back to Oil? by Ravaldy · · Score: 4, Insightful

      It's not the point. The point is to take a material that does nothing and to make it useful again. There's only so much plastic you can convert back into carpet and other non critical product. If this isn't BS and the result of the transformation is more fuel than what was used then it's a no brainer. The technology will be adopted and improved which will have even bigger ROI.

      Currently we pay to get rid of plastic. This allows making plastic disposal lucrative and that in my books is a positive ROI.

  4. Not exactly green by Derec01 · · Score: 4, Insightful

    I'm all for eliminating waste, but if the net effect is that we're removing plastic from landfills and emitting it as CO2, that's not terribly different from digging up crude oil and emitting it as CO2.

    Now, I'm sure there's some sort of multiplier here that makes it a bit better - perhaps the plastics are a cleaner source and less energy will be used to process it - but currently this carbon is sequestered in an inert if unattractive form whose dangers are mostly localized.

    1. Re:Not exactly green by Overzeetop · · Score: 2

      The goal isn't to burn this oil as tribute flames to our inventive manliness. It would replace an equivalent carbon portion of the fuel already burned, so there's no net increase in carbon, just that we would need to pull less out oil of the ground and put less plastic back in. (Okay, that's not quite what happens, oil just gets cheaper if you increase the supply so there is some net increase above the magical unicorn world where everything else stayed the same we would use less oil, but it's not as bad as burning most of the oil *and* burying a bunch of plastic)

      --
      Is it just my observation, or are there way too many stupid people in the world?
    2. Re:Not exactly green by penguinoid · · Score: 2

      So you want microbes to burn the plastic, with the same environmental effects but no benefit to us?

      --
      Don't waste your vote! Vote for whoever you want, unless you live in a swing state it won't matter anyways
  5. to state a few obvious facts not in TFA by nimbius · · Score: 4, Insightful

    While this converts waste plastic to oil it does not however:
    A.: complete this conversion at a less than or equal cost of energy generated by the oil. The shredder, crucible, and condenser arent powered by the mellow rock stylings of huey lewis and the news.
    B.: Absolve us from researching alternatives to crude oil, a fossil fuel that is finite in supply and directly contributing to climate change.

    Our lust for oil has become all but indistinguishable from a heroin addicts search for a fix.

    --
    Good people go to bed earlier.
    1. Re:to state a few obvious facts not in TFA by rahvin112 · · Score: 3, Informative

      It said in the article that the plastic itself, once converted to fuel is used to fuel the process which is converting the plastic to fuel. In other words they pull off a little of the fuel converted from the plastic to fuel the process going forward. Other than the initial startup energy it should be energy independent.

      Plastic is a nasty waste product (it doesn't biodegrade and it kills living things) that we need to find a way to either reuse or properly destroy. Converting the several trillion tons of plastic waste in US landfills into fuel oil not only saves the space in the landfills it recovers energy from a waste product. It's a good idea if the total economics of the setup are profitable enough to justify hauling it to a disposal site or small enough to build these at landfills. It's a damn good waste reduction technique that will ensure we don't end up with the planet in the movie Wall-E (which was buried in garbage like plastic waste).

    2. Re:to state a few obvious facts not in TFA by VorpalRodent · · Score: 2

      It's interesting that you mention this. I actually have a relatively green process that I'm working on for extracting energy from waste, and it's primary source of input energy is "Hip to be Square". We do note high turnover in our lab assistants, however.

      --
      Take it to the limit, everybody to the limit, come on, everybody fhqwhgads.
  6. to state a few obvious facts not in TFA by Anonymous Coward · · Score: 2, Informative

    From the article:

    About 70 to 80 percent of the product comes out as oil. Roughly 10 to 20 percent becomes hydrocarbon gas that heats the system, while the remainder is char residue.

    For every 10 units of plastic the system is fed, it generates 7-8 units of oil, 1-2 units of gas which powers the system, and 0-1 units of waste 'char residue'. So it produces quite a bit more fuel from the plastic than it consumes.

  7. 2 trillion tons by Bob+the+Super+Hamste · · Score: 3, Interesting

    The statement that there is 2 trillion tons of plastic in land fills got me wondering how much oil actually goes into producing something. From what I can gather a barrel of oil weighs about 300 pounds so if there aren't any other external inputs into making plastics that would mean that about 13 trillion barrels of oil have been turned into plastic. This doesn't seem the least bit right given that under 2 trillion barrels of oil have been extracted and not all of that went into making plastic. So how much oil actually goes into making plastic and how much is other stuff is use?

    This leads me to my next question which is how much of the weight of the plastic is turned into oil? If it is over 1/6 of it then we have the equivalent of more than all presently extracted oil in our land fills already.

    --
    Time to offend someone
  8. Re:Or this by MobSwatter · · Score: 2

    Install on floatation device, Pacific Ocean garbage patch, lather, rinse, repeat.

  9. Old Tech (Pyrolysis), Why it didn't sail by retroworks · · Score: 3, Interesting

    Pyrolysis for "recycling" plastic waste into oil (or tire waste into oil) has been around since at least the 1990s. The main problems are 2: A) As Irate Engineer states, a polymer is an "added value" and deconstructing polymers back to oil always fails economically when actual recycling to like-polymers is available, and B) as Itzy says, the comparative value of returning it to fuel, vs. leaving it in an Municipal Solid Waste to energy facility and burning it, is small.

    I read TFA and cannot figure out what differentiates this from the pyrolysis "waste investments" of the 1990s, none of which really sailed.

    --
    Gently reply