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NASA Announces the 3D Printed Habitat Challenge For Moon and Mars Bases

An anonymous reader writes: Space policy experts are still arguing where American astronauts should go once they venture into deep space. However, there is widespread agreement that once they get there they should be prepared to stay for longer than just a few hours or days, as was the case during the Apollo missions to the moon. Taking all the material to set up habitats, the astronauts' homes away from home, would tend to be expensive. Toward the end of lowering the cost of long duration space travel, NASA has announced the 3D Printed Habitat Challenge, in partnership with America Makes, as part of the ongoing Centennial Challenge program.

46 comments

  1. The bases have to be built from local material by fustakrakich · · Score: 1

    The printer will have to do its thing up there. Just add water.

    --
    “He’s not deformed, he’s just drunk!”
    1. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      The printer will have to do its thing up there. Just add water.

      An example of 3D Concrete Printing.

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    2. Re:The bases have to be built from local material by fustakrakich · · Score: 3, Insightful

      Wait, scratch that. The majority of the dwellings will need to be underground to avoid the radiation. Instead of a 3D printer, take a tunnel boring machine.

      --
      “He’s not deformed, he’s just drunk!”
    3. Re:The bases have to be built from local material by Bohnanza · · Score: 1

      Thanks. Whenever I read all these fantasies about space colonization and long-term space travel, I ask what they'll do about radiation, which never seems to be mentioned.

      --

      -----

      Sorry, I'm only a 1336 h4x0r.

    4. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      Wait, scratch that. The majority of the dwellings will need to be underground to avoid the radiation. Instead of a 3D printer, take a tunnel boring machine.

      Excellent idea, very well known in Special Forces for example, but not what NASA wants for its "3-D Printed Habitat Challenge".

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    5. Re:The bases have to be built from local material by rmdingler · · Score: 3, Interesting
      Bonus round: concrete is used here on earth for radiation shielding.

      Calcium (a cement precursor) is present on the moon, and IIRC, one of the Mars Rover's missions was to locate calcium on the Red Planet.

      Once shelter can be established, subsurface mining will uncover other useful raw materials.

      --
      Happiness in intelligent people is the rarest thing I know.

      Ernest Hemingway

    6. Re:The bases have to be built from local material by careysub · · Score: 1

      Wait, scratch that. The majority of the dwellings will need to be underground to avoid the radiation. Instead of a 3D printer, take a tunnel boring machine.

      You can't make everything you need out of holes. Your tunnels will need doors, partitions, tables, etc., etc. No IKEA on Mars and the shipping charges are horrendous. There are lots of things besides main structural walls to be made.

      --
      Starships were meant to fly, Hands up and touch the sky - Nicky Minaj
    7. Re:The bases have to be built from local material by Anonymous Coward · · Score: 0

      There is no rain or quakes there, so buildings made of mud brick will last pretty much forever.

    8. Re:The bases have to be built from local material by Dereck1701 · · Score: 1

      From what I understand the radiation dangers have been overstated at least in some cases. Radiation on Mars for example has been shown to be not all that dissimilar from Low Earth Orbit where we have had astronauts for decades with no major ill effects (besides bone loss which isn't radiation related). Now radiation shelters will be necessary since without our thick humid atmosphere most locations would be more susceptible to solar storms and most habitats/living/working quarters should probably be built underground or shielded to limit increased cancer rates but even without that I doubt that I doubt the cancer rates would be too different from here on Earth with exposure to tobacco, lead, asbestos, etc.

    9. Re:The bases have to be built from local material by fustakrakich · · Score: 1

      Um, okay... I don't believe you thought this through completely. I'll leave it up to you to hazard a guess.

      --
      “He’s not deformed, he’s just drunk!”
    10. Re:The bases have to be built from local material by itzly · · Score: 4, Funny

      Obviously, the first step will be to 3D print an IKEA store on Mars.

    11. Re:The bases have to be built from local material by Dereck1701 · · Score: 2

      I wonder how hard it would be to print or mold glass using in situ materials and maybe some materials from Earth to form glass arches/domes for greenhouses. Silicon is abundant on Mars like any rocky body though I am not sure of the difficulties of extracting any impurities (namely iron oxide) from it. There appear to be entire dunes made of glass on Mars which could be harvested and presumably melted down into glass of some form. Throw in a little lead (preferably molded into the interior of the glass) or just make the glass extra thick and you have pretty good radiation shielding as well as leaded glass about 3" thick is the equivalent of 18 MM thick lead sheet (not sure of straight glasses radiation qualities).

    12. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      For your interesting idea, and from my VERY limited knowledge about glass: bad) you needs a lot of energy to melt it - good) you don't need so much purity for "extra thick construction quality" (not to be confused with usual/real) glass; and if "entire dunes made of glass" exist then things are even better (not for the energy to melt it part, just for the quality of the material part). Anyway, this comment should be archived with the "so stupidly good idea that i had to reply" label!

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    13. Re:The bases have to be built from local material by Anonymous Coward · · Score: 2, Informative

      Living underground covers it. In fact, the Moon and Mars already have lava tubes and caves, so no large scale excavation needed.

    14. Re:The bases have to be built from local material by taiwanjohn · · Score: 3, Informative
      --
      XML is like violence. If it doesn't solve your problem, you're not using enough of it. --AC
    15. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      VERY INTERESTING and highly on-topic - thanks!

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    16. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      And this "bonus round" you mention is very important for a mission like that.

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    17. Re:The bases have to be built from local material by Anonymous Coward · · Score: 1

      A propos: local material

      I guess they first thing they'll print, will be a home depot.

    18. Re:The bases have to be built from local material by Anonymous Coward · · Score: 0

      The printer will have to do its thing up there. Just add water.

      Water is very much not a local material. They will need to work without it - the best bet would probably be taking the Iron Oxide in the soil, melting it down to release the O2 and just pouring blob after molten blob on eachother until you have a structure.

    19. Re:The bases have to be built from local material by fustakrakich · · Score: 1

      Water is very much not a local material.

      We have more evidence of the contrary every day. It's just not very easy to extract yet.

      the best bet would probably be taking the Iron Oxide in the soil, melting it down to release the O2

      A smelter requires a lot of energy.

      --
      “He’s not deformed, he’s just drunk!”
    20. Re:The bases have to be built from local material by delt0r · · Score: 1

      Yea and how about getting there in the first place. You going to put meters of radiation shielding on that mas ship? The only thing i have seen so far, is just accept the fact they will all probably get cancer, or just all die if a CME hits them.

      --
      If information wants to be free, why does my internet connection cost so much?
    21. Re:The bases have to be built from local material by Phoghat · · Score: 1

      or, no water required https://youtu.be/6ajzOaauYa4

      --
      Think of how stupid the average person is, and realize half of them are stupider than that.
    22. Re:The bases have to be built from local material by antiperimetaparalogo · · Score: 1

      Yes, better than concrete for arid conditions.

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    23. Re:The bases have to be built from local material by Dereck1701 · · Score: 2

      Radiation levels as recorded by Curiosity on the trip were only double that of either LEO or Mars, while definitely not good even without additional shielding you're probably not looking at too much additional cancer risk. Putting significant amounts of radiation shielding around one small area of the craft where the crew is likely to spend most of their time (the cockpit, sleeping quarters?) would easily bring the trip exposure levels down to something a little more reasonable. With ZERO additional shielding (assuming of course they weren't hit by a solar storm) on a round trip to Mars of over 2 and a quarter years Astronauts would only be exposed to 1.01 seiverts (1 sievert lifetime spaceflight exposure is considered acceptable). By far most of that exposure as you noted is from the trip but with even the simplest radiation mitigation measures on Mars (piling dirt on living/sleeping quarters) and a solar storm shelter you could keep your exposure below 1 sievert and stay on Mars for many years. Though without heavy shielding on the transport multiple trips back and fourth for an individual would of course be very risky.

  2. Synergize? by Anonymous Coward · · Score: 0

    Could the drilling be done in a way that instead of generating rubble, whole rocks are cut out cleanly, which could then be used for additional constructions?

    1. Re:Synergize? by fustakrakich · · Score: 1

      You mean, could it shit bricks? Better to have come out as liquid to keep the printer cartridge full.

      --
      “He’s not deformed, he’s just drunk!”
    2. Re:Synergize? by antiperimetaparalogo · · Score: 1

      Could the drilling be done in a way that instead of generating rubble, whole rocks are cut out cleanly, which could then be used for additional constructions?

      Since i mentioned that it is "very well known in Special Forces": YES.

      While one of the easiest and better ways is this "dig a hole, crawl in", what you mentioned is used for example, in above ground well builded covered shelter in areas without rocks above ground but plenty below it (don't know the word in English for this type of ground - sorry), or "igloos" in my arctic climate survival training.

      Of course in SP YOU are the drilling machine... but, anyway, were are talking about NASA, so...!

      --
      Antisthenes: "Wisdom begins by examining the words/names." - excuse my English, i am (slightly...) better with my Greek!
    3. Re:Synergize? by ArcadeMan · · Score: 1

      You mean, could it shit bricks?

      If a simple bending unit can do it, I'm sure NASA can too.

  3. a Habitat for Humanity? by turkeydance · · Score: 1

    for the disadvantaged everywhere.

  4. For spaceborne habitat? by fustakrakich · · Score: 1

    The dummies were supposed to use the shuttle tanks. We all remember what Skylab was made from. Oh well...

    --
    “He’s not deformed, he’s just drunk!”
  5. Send robots, not meat. by Snufu · · Score: 1

    Actual science bang for your buck. Unless the motivation is "humans on Mars because we can!" Which is cool, just don't call it science.

  6. Forget habitats by itzly · · Score: 1

    NASA needs a 3D printer for pork.

    1. Re:Forget habitats by MobSwatter · · Score: 0

      They just got an +18B budget for the first time since Bush and crew cancelled the space program. Too bad defense spending still shadows that many times over, and how much have pork have we annually tossed into the wood chipper since then? War and blood money is not everyone's interest, about time they threw some money at the actual advancement of our species rather than acceptance of the bullshit excuse of 'population control'.

    2. Re:Forget habitats by ArcadeMan · · Score: 1

      If you want population control, don't kill people. Control births in a humane way.

    3. Re:Forget habitats by rmdingler · · Score: 1
      Imagine that!

      In what an enlightened kleptocracy we would live in if our Congressional pork were squandered

      on space exploration and science!

      --
      Happiness in intelligent people is the rarest thing I know.

      Ernest Hemingway

    4. Re:Forget habitats by MobSwatter · · Score: 1

      If you want population control, don't kill people. Control births in a humane way.

      Not my idea, nor would a dark political agenda be my chosen method. I am in favor of NASA's budget other than the financial state of the country that over a decade of defense spending has left us with.

  7. Materials? by ArcadeMan · · Score: 3, Insightful

    3D printing habitats on Mars and on the moon... okay, I'm guessing something similar to what's currently being done with concrete, but what about the materials? How are people supposed to make "Mars/moon concrete" for their tests? Also, printing with a different gravity will change a lot of parameters and how the layers interact with each other, curing speed with air vs in a vacuum, solar rays on earth vs Mars/moon, etc.

    There's way too many variables that are completely different for such a challenge to represent what will actually happen.

    1. Re:Materials? by Anonymous Coward · · Score: 0

      This is why, for the past FOUR DECADES I've been saying we need to keep going to the moon. Then at least we could have hand a small scale test done as soon as 3D printing tech happened, and that tech could feed back into society, just like non-poisonous tooth-paste, modern water treatment plants, and a myriad of other things that people don't know NASA invented.

  8. No caves on the moon? by Anonymous Coward · · Score: 0

    I have no idea why every image you see of moon colonies involves domes on the surface. Just build everything underground, saves so many costs that doing otherwise is moronic.

  9. A book available on Project Gutenberg can help: by Anonymous Coward · · Score: 0

    "Cottage Building in Cob, Pise, Chalk, and Clay: A Renaissance": http://www.gutenberg.org/ebooks/32048

    It covers the basics of creating a home from dirt. Now all we need to do is automate!

  10. Robots ahead of time... by dpilot · · Score: 1

    The next step is to realize that we should be sending a robotic mission with this stuff a few years earlier. That way whenever the first people get there, they'll find a cleared landing field and radio guidance towers, as well as a place to stay after they debark.

    Of course the fly in the ointment is that you send robots and have them spend a few years building your base. Then someone else comes in before you and claims "rights of salvage" over all of that "abandoned property" they just found.

    --
    The living have better things to do than to continue hating the dead.
    1. Re:Robots ahead of time... by Anonymous Coward · · Score: 0

      disembark? They probably won't be dogs that need their vocal chords removed...

  11. Robot miners first by Anonymous Coward · · Score: 0

    Locally sourced building material is a great idea. Just look at the energy budget involved. But to make it practical, you need to send in robot miners first (chicken and egg problem, human miners won't survive without the habitats they have to mine stuff to build). But NASA and their congressional pork seekers are fixated with sending humans. Until they have actual robots on site trying stuff, they are just blowing smoke (maybe the newly legalized stuff?)

  12. Why carry everything with the astronauts? by prisoner-of-enigma · · Score: 1

    For the life of me I can't understand why everyone wants to keep insisting we load everything on a ship with the astronauts and send it all there at once and HOPE nothing goes wrong along the way that kills everyone.

    Instead, how about this: we send automated "builder" ships to Mars with a mission to excavate pits in the Martian surface, place inflatable habitats in them, inflate them, then cover them with enough soil to protect against radiation. Monitor the damned things to make sure they're working properly, THEN send the astronauts. If anything goes wrong, at least you know they've got a place to stay until we can get help to them. Obviously you'd need more than just inflatable housing, but this idea pre-supposes you send some sort of power generation facility (nuclear would be best), life support, and enough food for a year or so.

    Even better, in addition to the above, send one or two "return trip" ships to Mars ahead of the astronauts so they have a redundant way to get home if something goes wrong. Send a fuel refinery as well that can take Martian atmospheric CO2 and turn it into rocket fuel so you don't have to send fully-fueled ships all the way to Mars. If you start it refining before the astronauts leave Earth, you can have full tanks ready to go by the time they get there.

    All of this is completely achievable with current technology and reasonable timelines. Why in the world we're screwing around with trying to do everything in one trip -- along with the massive risks and massive risk mitigation costs that go along with it -- are beyond me.

    --
    In the end they will lay their freedom at our feet and say to us, Make us your slaves, but feed us. - Fyodor Dostoyevsky
  13. Why assume that 3D printing is the answer? by dsmatthews9379 · · Score: 1

    What if other methods are better? Why assume that 3D printing is even relevant given that even on earth you cannot use cured in situ concrete in many environments because the temperature and or atmospheric pressure interfere with the chemistry? So what does that leave, forms of 3D printing involving laser sintering, where is all the energy going to come from to do that on a large scale? Can we assume a fusion reactor will be available in a package that can be delivered to Mars by the time building needs to commence? I know of a method of forming a large rigid bubble of bonded regolith but no 3D printing like technology is required at all, and it is much less vulnerable to environmental conditions too. But they did not ask for that so what is the point of entering the comp?

  14. Dear advertisers ... by Ihlosi · · Score: 1
    Dear advertisers,

    I'll gladly have a look at your advertisements as long as they do not interfere with the page I am trying to view. In your interest, I will block anything that is intrusive (popup ads, anything that hogs 80% of my CPU time due to poorly designed flash, etc), since encountering these things makes me less likely to buy your products and diminishes my view of your company.