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EasyJet Turning To Drones For Aircraft Inspections

itwbennett writes: Would you trust your aircraft inspection to a drone? Budget airline easyJet is testing just such a system, aimed at reducing the amount of time an aircraft is out of service. Instead of having humans perform on-site visual inspections, the drone will "fly around an aircraft snapping images, which will then be fed to engineers for analysis."

60 comments

  1. Take pictures and look at them later by edtice1559 · · Score: 1

    Rather than standing around making a judgment, take some pictures and use them to decide later. This could be done with a handheld camera as well. Guess you make the news when you mount it on a drone. Since the equipment is expensive, keeping it in service a higher percentage of the time makes sense. Unless the drone can get the pictures faster than a person, it's really superfluous in this context. It may be cheaper, though, because you don't need to manage the photograph takers.

    1. Re:Take pictures and look at them later by Anonymous Coward · · Score: 1

      > Unless the drone can get the pictures faster than a person

      Of course it can. An aircraft is big. And tall.

      You can have a million ladders and platforms that need to be moved around to get people into all those hard to reach places, or you can have a drone fly up there to snap a pic.

    2. Re:Take pictures and look at them later by ShanghaiBill · · Score: 4, Insightful

      This could be done with a handheld camera as well.

      No. It could be done with a handheld camera, plus some platforms and safety harnesses, and plenty of extra hours of work. Inspecting the tail fins, and the top of the fuselage is far easier, quicker, and cheaper with a drone.

    3. Re:Take pictures and look at them later by gsnedders · · Score: 3, Informative

      Only for Americans if they get work visas. EasyJet don't fly to the Americas.

    4. Re:Take pictures and look at them later by gizmo2199 · · Score: 1

      >No. It could be done with a handheld camera, plus some platforms and safety harnesses, and plenty of extra hours of work. Inspecting the tail fins, and the top of the fuselage is far easier, quicker, and cheaper with a drone.

      Hear that? The sound a $300 drone makes when crashing into a $50,000 piece of equipment. It might be quicker with a drone, but it's def. not cheaper.

      --
      This Sig does not Exist.
    5. Re:Take pictures and look at them later by ShanghaiBill · · Score: 2

      The sound a $300 drone makes when crashing into a $50,000 piece of equipment.

      These little camera drones are made of lightweight plastic and Styrofoam. They weight a few hundred grams. They move slowly. They are unlikely to damage anything, not even scratching the paint.

    6. Re:Take pictures and look at them later by wired_parrot · · Score: 1

      True, but now you have to ensure that the drone won't accidentally veer off course and accidentally strike the aircraft, causing a very expensive repair job. I would think that if you wanted to merely snap photos of the top of the aircraft, one could mount cameras at the top of the hangar looking down, to provide an overview of the aircraft. More reliable than a drone and no need for operator training.

  2. Great by Anonymous Coward · · Score: 0

    Now they'll just blame the engineers looking at the photos.

  3. Interesting idea with potential by Registered+Coward+v2 · · Score: 4, Insightful

    With sufficient resolution (as TFA points out) and the ability to finely control the drones this could be a good thing since you could hover near and area and get a closer look; and then do a normal inspection if you still have questions.

    --
    I'm a consultant - I convert gibberish into cash-flow.
    1. Re:Interesting idea with potential by Anonymous Coward · · Score: 0

      I don't like it. I get the impression that it will open the door for slacking at the job, and thus more accidents. I wouldn't mind this, iff the aircraft itself had a robust self checking system that could "kick the tires" of the plane, and then have these drones as an additional work.

      I suppose I can honestly say I don't know what these individuals look for. I'm assuming at the very least they are looking for holes or missing parts. Can they check if a panel is loose or a hose is on tight with the new system? They can't replace that.

      Ended up violating a rule and looked at the article. The drones are for post-lightning storm checking, so they are only used for trying to find the most obvious of damage, not the details I was complaining about.

    2. Re:Interesting idea with potential by TWX · · Score: 1

      It really just depends on the types of inspections being done this way. Truly comprehensive inspections involving testing or disassembly will probably stil require direct human contact unless th aircraft manufacturer starts designing regimens for this sort of inspection, but for more casual inspections in between critical ones it might not be unreasonble to essentially look for obvious signs of missing or broken rivets, panel gaps, abnormal paint wear on tight control surface joints indicating rubbing from a bushing or bearing failure, or the presence of fluids on surfaces that would indicate leaks.

      That said, it's all about resolution and other image quality. I've seen cars for sale on craigslist that are absolutely gorgeous even in higher-res e-mailed pictures that look like crap in person because the camera hides a lot of sins.

      --
      Do not look into laser with remaining eye.
    3. Re:Interesting idea with potential by Anonymous Coward · · Score: 0

      Usually it's the photographer that hides the sins, not the camera.

  4. Saves having to climb a ladder by chadenright · · Score: 1

    FTA: "Currently, such inspections are done visually and require an engineer to get up above the aircraft and around its exterior. That requires a platform and takes valuable time..." I predict that, with reduced budget and manpower for actual inspections and political pressure to certify planes as "passing" when they aren't, easyJet will have a significant mechanical failure within five years. It will might just be spectacular enough to make the news.

    1. Re:Saves having to climb a ladder by RogueyWon · · Score: 5, Insightful

      I don't work for easyJet. However, I do work in the aviation sector. EasyJet have a phenomenal safety culture and are among the safest airlines in the world. I see this article as evidence that they are investing money in improving their safety practices.

      Almost every first-world airline knows that safety is an area where you don't cut corners. If you're not a state-owned flag-carrier, then a single crash can (and probably will) wipe out your whole business. This goes for the low cost carriers as much as for the legacy airlines.

      Your prediction is bollocks, pure and simple.

    2. Re: Saves having to climb a ladder by Anonymous Coward · · Score: 0

      And when it does, everybody here will fall all over themselves coming up with reasons the lack of human inspectors had nothing to do with it. After all, anything that eliminates jobs is a good thing around here.

    3. Re:Saves having to climb a ladder by Harlequin80 · · Score: 1

      Exactly. Now I want you to imaging which of these engineers is paying the most attention to what is in front of them. The engineer in a ice comfy office with high resolution screens drinking their coffee looking at high res photos or the engineer on a ladder in the sleet with that first drop of freezing cold water running down their back and into their arse crack?

    4. Re:Saves having to climb a ladder by rhodium_mir · · Score: 1

      Almost every first-world airline knows that safety is an area where you don't cut corners.

      True, but only because so many already have and paid the price.

      American Airlines Flight 191
      United Airlines Flight 232
      Alaska Airlines Flight 261

      --
      You can't spell "oneiromancy" without "roman".
    5. Re:Saves having to climb a ladder by Stan92057 · · Score: 1

      So you think they would rather climb a ladder or visit the unemployment line? The drone makes the rich more rich they wouldn't pass the saving on to the flying public shame on you if they think they would.

      --
      Jack of all trades,master of none
    6. Re:Saves having to climb a ladder by Anonymous Coward · · Score: 0

      I'm guessing here, but I suspect that soon after landing commercial jets in the USA are given a once-over, looking for blood and feathers or other evidence of getting struck by something. A drone with a trained operator could do that faster and in much more detail. One drone operator could handle several drones at multiple inspection sites, cutting turn-around time and costs.

      By archiving the footage, it would be possible to do types of quality assurance that cannot be done with hands-on inspections. The archives would also be valuable in developing training materials for new operators. "This next one is something you will rarely see. Those tiny glittering flecks deep in the intake scoop are the only indication that this engine had eaten several mylar party balloons."

    7. Re:Saves having to climb a ladder by rtb61 · · Score: 3, Interesting

      In the world of psychopathic corporate finance it is not 'bollocks' and is the norm. Company with solid repuation and high trust are routinely bought by vulture capitalists who pay too much for them and then who strip away all those costs associated with those activities that earned those companies their reputation and trust. The temporary surge in profits is then used to dress up the company for sale at a profit before the consequences of the profit pumping decisions come to light. So the on sold now unreliable and not trustworthy company than collapse as it's reputation collapses and the vulture capitalist strolls off with the profits. Mitt Romney was a specialist at this and destroyed many a company, many jobs and crippled many pension funds but of course he is a conservative hero for doing so.

      --
      Chaos - everything, everywhere, everywhen
    8. Re:Saves having to climb a ladder by maztuhblastah · · Score: 1

      AA 191 isn't the best example to cite here.

      While it's true that bad maintenance procedures led to the failure, the crash would have been avoidable if the pilot or FO had reacted correctly. Instead of increasing the throttle position of the remaining engines and using it to get the plane to where it could land safely, however, he reduced throttle and stalled out.

      Maintenance caused the failure, but it was unquestionably pilot error that caused the crash.

    9. Re:Saves having to climb a ladder by Anonymous Coward · · Score: 0

      It depends -- Does the one sitting in the office have to get up and go into the sleet if he might see a problem?

    10. Re:Saves having to climb a ladder by Nutria · · Score: 1

      or the engineer on a ladder in the sleet

      They aren't rolled into hangars for inspection? After all, snow and rain make it really hard to detect small cracks.

      --
      "I don't know, therefore Aliens" Wafflebox1
    11. Re:Saves having to climb a ladder by Anonymous Coward · · Score: 1

      This article is a little late to the party (like, over a year) and misses some of the cool tech on board those drones (see http://www.bbc.co.uk/news/business-27308232).

      FYI I used to work for easyJet (IT side) and they DO NOT FUCK WITH SAFETY The tech guys are damn good at what they do and what they say goes.

    12. Re:Saves having to climb a ladder by Harlequin80 · · Score: 1

      There is that of course. I'll just go with it being cold in a really really big shed then.

      In my mind I had them doing the drone fly overs more regularly that a normal inspection. No idea why I thought that though.

  5. Why Stop At Cameras? Go 3D! by CanHasDIY · · Score: 1

    If I can build a rudimentary 3D scanner with decent resolution out of a cheap laser pointer, a wine glass, and a 480px resolution webcam, surely a fleet of expensive drones sporting modern, HD cameras could do the same thing a few orders of magnitude more efficiently.

    --
    An enigma, wrapped in a riddle, shrouded in bacon and cheese
    1. Re:Why Stop At Cameras? Go 3D! by Razed+By+TV · · Score: 1

      This. There are flaws that will not be visible in a single 2D picture, and will only be identifiable by painstakingly comparing two photos of the same area from different angles. The alternative is to take pictures in 3D so that you have the depth perception to realize that a given component is sticking out a couple of mm more than it should be.

  6. If they do the images by Anonymous Coward · · Score: 0

    in multiple light spectrums to give more information, maybe. Some cracks can't be seen visually but under infrared or UV they can be seen.

  7. Melodrama by devnullkac · · Score: 3, Insightful

    Nobody's leaving aircraft inspection to the drones. They're just a tool like any other. As long as there's no question that the images reviewed are of the right aircraft (no spoofing, please), I think it's really no different from using a 20 meter selfie stick to take the pictures.

    --
    What do you mean they cut the power? How can they cut the power, man? They're animals!
    1. Re:Melodrama by NuclearError · · Score: 1

      Exactly. This is a remote visual inspection that maneuvers a tool to a difficult-to-access area and feeds images back to to a qualified inspector. The trick is ensuring the quality of the images, which should not be hard with adequate standards. Similar systems are used for inspecting the insides of nuclear reactor vessels. Since the dose would kill any inspector that got inside the vessel, underwater cameras and/or miniature submersible robots are used. Before the inspection, they will hold a calibration standard with a variety of colors and scratch sizes in front of the camera to ensure that it can see the types of defects that being looked for. Before the camera is removed from the water, the standard is filmed once again to ensure that the camera quality did not degrade during the inspection. This is controlled by the ASME Boiler and Pressure Code, which we are bound to by regulations. A similar set of standards and quality assurance could be applied to camera inspections of aviation in order to reap the time/manpower benefits without reducing the ability to find dangerous defects.

      --
      Nuclear engineers build weapons. Civil engineers build targets.
    2. Re:Melodrama by Big+Hairy+Ian · · Score: 1

      I think it's really no different from using a 20 meter selfie stick to take the pictures.

      And I thought the only legitimate use for a selfie stick was as a lightening conductor!

      --

      Build a Man a Fire, and He'll Be Warm for a Day. Set a Man on Fire, and He'll Be Warm for the Rest of His Life.

  8. As long as they don't ... by CaptainDork · · Score: 3, Funny

    ... fly the drone within 5 miles of the airport.

    --
    It little behooves the best of us to comment on the rest of us.
  9. From tfa by TheCreeep · · Score: 3, Funny

    Would you trust your aircraft inspection to a drone?

    Never trust a drone, man.
    I learned that the hard way. I loaned one $20 and it just flew away with my money.

    1. Re:From tfa by Anonymous Coward · · Score: 0

      I wonder if that's what happened to Matt Bellamy...

  10. Drone on by turkeydance · · Score: 1

    and on.

  11. Sure by Mycroft-X · · Score: 1

    A quadcopter can fly a route that is preprogrammed for each type of airframe. As long as it is able to index off a defined point for each aircraft, it should be able to fly to each key inspection area and take exactly the same photo from exactly the same angle every time. Those photos can then be processed by computer to compare differences between thousands of nearly identical samples to determine a variance metric, which can help a human worker prioritize the images for review and referral to a ground inspector. Otherwise the computer inspector is going to be looking at lots of nearly identical pictures so any difference should stand out like a sore thumb.

    1. Re:Sure by jabuzz · · Score: 1

      Or even what has changed on this aircraft since I last flew over it.

  12. FTFY by jklovanc · · Score: 1

    fly the drone within 5 miles of the airport without authorization from the tower.

  13. "Inspection Tool" vs. "Drone" by Irate+Engineer · · Score: 2

    Failures due to lack of inspection because the inspection activity is a PITA is a hard nut for engineers to crack. Big aircraft have hard-to-reach spots that require ladders and man-lifts to access. It just takes one lazy technician to skip an inspection to miss a flaw that leads to a failure.

    This could be a good idea if it facilitates inspection of parts of the aircraft that are normally difficult to access (e.g. boroscopes for engine inspections is a similar idea). The top of a T-tail aircraft that would require a man-lift and some time to inspect something that is quickly and plainly visible once you are in position - this would be a perfect application of a quadcopter with a camera (fuck off with the "drone" meme, please. It's an RC copter with a GoPro).

    If it makes it easier (and maybe fun) to do the right thing, cool. It sounds childish, but if you can make a critical job easy and fun, you increase the chances that the job gets done enormously. Some (not many) engineers think to design things in this way.

    --

    Left MS Windows for Linux Mint and never looked back!

    Vote for Bernie in 2016!

    1. Re:"Inspection Tool" vs. "Drone" by Anonymous Coward · · Score: 0

      The drone cannot open inspection panels or sign off airworthyness, neither can the engineer.

  14. What is a Drone? by Anonymous Coward · · Score: 0

    Am I the only one annoyed by any radio controlled vehicle now receiving the drone label? I mean radio controlled vehicles have been around forever. If they cannot fly fully autonomously then stop calling them drones. Who said these aircraft weren't going to be radio controlled and operate autonomously? Drones as a default label sucks.

    Now these are drones: http://en.wikipedia.org/wiki/The_Culture#Drones

    RIP Banks

    1. Re:What is a Drone? by Anonymous Coward · · Score: 0

      Never heard, will read.

  15. I see nothing wrong with this by jonwil · · Score: 1

    Assuming the cameras are sufficient resolution to capture the small defects before they become larger defects (or cause a failure) and assuming there is still a way to a human to get up there and look at something if the photos aren't clear enough and there are still questions, I see no problem with this.

    1. Re:I see nothing wrong with this by koan · · Score: 1

      Because a photo can't capture what a human can see, use intuition, and inspect further.

      A photo sent to some bored engineer isn't going to cut it, it creates at minimum 2 levels of non involvement.

      --
      "If any question why we died, Tell them because our fathers lied."
    2. Re:I see nothing wrong with this by Anonymous Coward · · Score: 0

      The exact same argument applies to driverless cars.

  16. What could possibly go wrong? by Whiteox · · Score: 1

    Drone sucked into the jet's intake?

    --
    Don't be apathetic. Procrastinate!
    1. Re:What could possibly go wrong? by Whiteox · · Score: 1

      Maybe I should have read TFA first ..... :(

      --
      Don't be apathetic. Procrastinate!
  17. Bad news by koan · · Score: 1

    More job reduction, lower performance by drones.

    --
    "If any question why we died, Tell them because our fathers lied."
  18. Maybe by PPH · · Score: 1

    I was under the impression that lots of stuff that needed inspecting lay behind some sort of access panel. Or in some location not easy to get to. I don't think a drone will be much help for this sort of thing.

    On the other hand, prior to flight, it is necessary to do a 'walk around' of the aircraft looking for problems like fluid leaks, access covers inadvertently left open, locking pins left in place and other similar items. Customarily, this is done by the flight crew. But a drone might be able to get a better look than a person on the ground. This could catch goofs, like the duct tape over the static ports that resulted in the Aeroperu Flight 603 crash.

    --
    Have gnu, will travel.
    1. Re:Maybe by Anonymous Coward · · Score: 0

      The drone photos should only supplement the part of the walk-around that a human performs. It would be nice to see the top of an Airbus wing or tail assembly but a 6-foot crew member can't do that without a jet pack... hey, now there's an idea...

  19. Not really what you should be worried about by Roger+W+Moore · · Score: 1

    Inspecting the tail fins, and the top of the fuselage is far easier, quicker, and cheaper with a drone.

    I agree that it might be easier, quicker and cheaper with a drone. However I don't really care. As a passenger I'm far more interested in whether it is just as effective as spotting problems as the human eyeballs it replaces. On the plus side images can be zoomed and you might see more detail than a human eye. On the downside the image is probably not going to be 3D and it sounds like the person taking the pictures with the drone will not be the engineer who inspects them.

    1. Re:Not really what you should be worried about by Richard_at_work · · Score: 1

      The massive plus point is that the images can be stored for later analysis in situations where there is a suspicion that something was missed or glossed over.

    2. Re:Not really what you should be worried about by jabuzz · · Score: 4, Interesting

      Even better than that you could have the drone fly a preplanned route around the plane capturing every square centimetre and then have a computer compare the imagery with the results from last week/month/year and flag up any differences for the engineer to actually look at.

      Add in some imaging in wavelengths other than visible light, not only could this be quicker and cheaper than a manual human inspection it could also be better.

    3. Re:Not really what you should be worried about by MrL0G1C · · Score: 1

      the downside the image is probably not going to be 3D and it sounds like the person taking the pictures with the drone will not be the engineer who inspects them.

      And a drone won't know if the lighting is good or if the wrong part of the pic is blurred. Will the quality of the photos be high enough to zoom in if needed? ... having read the article, the answer is no - the pictures are not of high enough quality, the system is still in the design stages...

      And what happens if the engineer is not happy with the quality of the photo - will the plane still be there to inspect? If there are less engineers needed and if an engineer complains about the quality of the photo then do they risk losing their job?

      --
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    4. Re:Not really what you should be worried about by ShanghaiBill · · Score: 1

      And a drone won't know if the lighting is good or if the wrong part of the pic is blurred.

      Why not? Either of those can be detected by algorithmic image analysis.

    5. Re:Not really what you should be worried about by TemporalBeing · · Score: 1

      Inspecting the tail fins, and the top of the fuselage is far easier, quicker, and cheaper with a drone.

      I agree that it might be easier, quicker and cheaper with a drone. However I don't really care. As a passenger I'm far more interested in whether it is just as effective as spotting problems as the human eyeballs it replaces. On the plus side images can be zoomed and you might see more detail than a human eye. On the downside the image is probably not going to be 3D and it sounds like the person taking the pictures with the drone will not be the engineer who inspects them.

      It could probably be more effective since you could run a standard visual analysis run, then make another pass with IR/X-Ray/etc filters to check for defects that the human eye can't see, of course that's assuming you couldn't load the drone to do them all at the same time.

      In fact, this kind of thing will probably be very beneficial to airlines running next-gen technologies like Carbon Fibre body/wings (e.g Boeing 787) as you need these kinds of analysis to see the problems long before they're visually apparent so you could fix them earlier when it's cheaper to do so.

      --
      Truth is like the sun. You can shut it out for a time, but it ain't goin' away. - Elvis Presley (source: imdb.com)
    6. Re:Not really what you should be worried about by aaronb1138 · · Score: 1

      Aircraft inspection already includes X-ray checks of key areas at various service intervals. It's the best nondestructive way to know the fatigue state of aluminum, which just generally sucks as a material always fatiguing.

  20. No Pilot Error by Roger+W+Moore · · Score: 2

    Maintenance caused the failure, but it was unquestionably pilot error that caused the crash.

    Actually not according to the linked article. The pilots followed the correct procedure which was a slow climb with flaps open but the engine falling off the wing severed the hydraulic lines and caused a partial power failure which meant that the slats retracted on the one wing and the warning indicators both for stall and asymmetric slats did not work. The crash might have been avoidable given hindsight but I would not call it pilot error by any stretch of the imagination and again according to the Wikipedia article neither did the NTSB.

  21. The Facts behind this are... by Anonymous Coward · · Score: 0

    The drones are cheap and the engineers in question will be a massive indian poorly educated wannabe slave army of picture lookers who will not find what they are suppost to find.

    What a poor solution for making airplanes save. No instead we reduce engineers at the side in US or Europe and outsource everything to someone who is barely able to distinguish a plating texture from a drilling hole.