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Commodore PC Still Controls Heat and A/C At 19 Michigan Public Schools
jmulvey writes: Think your SCADA systems are outdated? Environmental monitoring at 19 Grand Rapids Public Schools are still controlled by a Commodore Amiga. Programmed by a High School student in the 1980s, the system has been running 24/7 for decades. A replacement has been budgeted by the school system, estimated cost: Between $1.5 and 2 million. How much is your old Commodore Amiga worth?
The original programmer is still around, and occasionally does some maintenance on the programmer -- he even comments extensively in the comment section for the linked news story about the specific challenges they face. (He's "Jeff").
The $2MM will be used for a general upgrade of all the heating/cooling facilities, which will include more modern control systems. Many of the systems that used to be controlled by the Amiga have already been replaced, and the Amiga doesn't manage those any more :)
I used to work for an HVAC controls company. Most controls contractors have a specialty, whether it be hospitals, schools, commercial offices, or whatever. The one I worked for specialized in schools. We would typically get the entire school district's business all at once, but individual buildings would be upgraded or added to over time. But occasionally, we would get a large project that involved multiple buildings or an entire take-over of a whole district's HVAC controls.
I have personally seen, held, and deposited a check for over $1 million from one such project. And that was the 20% kick-off payment. We outfitted 11 schools with complete direct-digital controls (none of that old pneumatic stuff), a web-facing control server, and a bunch of wire-runs to connect it all together. The price (as you may have calculated) was around $5 million. This was 10+ years ago, too.
That project covered a high school, 2 middle schools, and 8 elementary schools. The district administration offices were on the high school campus as well, and were part of the same system that covered the high school building itself.
The high school had (from memory):
- 300+ fan powered terminals (zone controller and thermostat for each)
- 7 or 8 air handling units (multi-program controller for each)
- 12 roof-top units (single-program controller for each)
- 1 network bridge
- 1 web-facing server
The middle schools had:
- 150 FPT zones (average)
- 3 or 4 AHU's each
- 6-8 RTU's each
- 1 network bridge each
The elementary schools had:
- 50 FPT zones (average)
- 1 or 2 AHU's each
- 3 or 4 RTU's each
- 1 network bridge each
All told, parts for that project cost us around $2-to-2.5 million. We generally bid things with a 100% markup over parts costs, which covered labor, design, documentation, management, and everything else. This company was and is profitable, but isn't making anyone wildly rich.
There is no pork in that barrel. It just costs money to build something like that.