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MIT Simplifies Design Process For 3D Printing

An anonymous reader writes: New software out of MIT and the Interdisciplinary Center Herzliya in Israel takes CAD files and automatically builds visual models that users can alter with simple, visual sliders. It works by computing myriad design variations before a user asks for them. When the CAD file is loaded, the software runs through a host of size variations on various properties of the object, evaluating whether the changes would work in a 3D printer, and doing the necessary math to plan tool routes. When a user moves one of the sliders, it switches the design along these pre-computer values. "The system automatically weeds out all the parameter values that lead to unprintable or unstable designs, so the sliders are restricted to valid designs. Moving one of the sliders — changing the height of the shoe's heel, say, or the width of the mug's base — sweeps through visual depictions of the associated geometries."

There are two big drawbacks: first, it requires a lot of up-front processing power to compute the variations on an object. Second, resolution for changes is fixed if you want quick results — changing the design for a pair of 3D-printed shoes from size 8 to size 9 might be instantaneous, but asking for a shoe that's a quarter of a millimeter longer than a size 8 would take several minutes to process. But for scrolling through the pre-computed design changes, the software can present "in real time what would take hours to calculate with a CAD program," and without the requisite experience with CAD.

45 comments

  1. 3D printed shoes? by Anonymous Coward · · Score: 0

    Outside of geek's feverish imaginations and performance-art university projects, are there any 3D printed shoes out there at all? That can even remotely considered shoes that you can wear outside?

    1. Re:3D printed shoes? by fustakrakich · · Score: 1

      Heh, really. at least flip flops for the beach. Probably the biggest holdup is the 'ink'.

      --
      “He’s not deformed, he’s just drunk!”
    2. Re:3D printed shoes? by U2xhc2hkb3QgU3Vja3M · · Score: 1

      With flexible and rubbery filament you can probably do something relatively decent right now with a standard extrusion-based 3D printer.

      If you step up to something like the HP Multi Jet Fusion or Objet 3D printers, they can use a lot of different materials/composites in the same print, which could lead to products never before possible. Maybe in a few years or decades, what you call "shoes" will be viewed as prehistoric manufacturing.

    3. Re:3D printed shoes? by Anonymous Coward · · Score: 0

      So with a lot of work, new software, plenty of money, I could also be part of the 3D future by printing 500$ rubber shoes that don't fit!?

      Wow, the future is very exciting. (Read in Daria's voice)

    4. Re:3D printed shoes? by Anonymous Coward · · Score: 0

      Do you really want to wear something like that?

      Unless we're talking something in the realm of flip-flops, socks or clogs, 3D printing is nowhere near.

      Look at the most basic shoe design, it needs to bend in some places, stretch in a certain way in some and stay stiff in others. Going past that, depending on what you're after, certain parts will have a material that lets air flow, others will be waterproof and so on.

      The design helps with all these, using different/the right materials helps even more.

    5. Re:3D printed shoes? by NonUniqueNickname · · Score: 1

      Who 3D prints a shoe? Honestly!

    6. Re:3D printed shoes? by drinkypoo · · Score: 1

      Who 3D prints a shoe? Honestly!

      Right now? Only experimenters and hipsters. In the future? Everybody. 3d printing is only getting better, and most shoes in the world are probably made out of an assortment of plastics already — certainly most shoes in the states are. Your stockinged foot gets laser-scanned and an ideally fitted pair of shoes is printed in your chosen style, colors, and choice of features. What's not to like, eventually?

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    7. Re:3D printed shoes? by Anonymous Coward · · Score: 0

      Her shoes seem to be capable of outside use and were 3d printed...

    8. Re:3D printed shoes? by Anonymous Coward · · Score: 0

      LOL I wish I had your simple-minded naive optimism. Where does it come from?

    9. Re:3D printed shoes? by U2xhc2hkb3QgU3Vja3M · · Score: 1

      Why would custom-printed shoes not fit you? The whole point is manufacturing customized items!

    10. Re: 3D printed shoes? by Anonymous Coward · · Score: 0

      My big feet are hard to find shoes for. I might get me a pair one day.

    11. Re:3D printed shoes? by Anonymous Coward · · Score: 0

      Wow, on the first try! You are amazing, and should definitely show me all the wonderful 3D printed stuff you've made, as well as a cost breakdown. Right?

      And shoes are, after all, so simple.

      Better yet, show me this "rubbery and flexible" rubber filament? This isn't some prediction about the future, you've made a claim about right now.

    12. Re:3D printed shoes? by U2xhc2hkb3QgU3Vja3M · · Score: 1

      Yes, on the first try. It's called 3D scanning. If you can't be bothered to search on your own, I can't help you. The technology does exist, today.

    13. Re: 3D printed shoes? by drinkypoo · · Score: 1

      I have huge feet, square toes, and a high arch. I seriously can not find any off-the-shelf shoe that doesn't fail my feet in at least one significant way. I mostly wear Tevas. I had some DMX cross-trainers that I liked a lot once, but that style was here and gone and once you get up to about size 15 or so (I wear 16s) actually finding stock is much like winning the lottery, except then you get to pay over a hundred bucks for a pair of shoes.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  2. Excuse me? by Anonymous Coward · · Score: 0

    What mickey mouse CAD program would take hours to resize a shoe? Assuming you've used variables and formulas in the right places, rebuilding should only take a few seconds.

  3. Enough by Anonymous Coward · · Score: 2, Insightful

    Enough with the 3D printing crap. It is junk. No one needs more cheap plastic junk.

    1. Re:Enough by U2xhc2hkb3QgU3Vja3M · · Score: 1

      Enough with the dot matrix printers and pen plotters. No one needs to print computerized junk.

    2. Re:Enough by Anonymous Coward · · Score: 0

      Actually you are right. For the most part no one needs to print out crap. Welcome to 2015. Stop producing throwaway junk.

    3. Re:Enough by Anonymous Coward · · Score: 0

      Enough with the comparing of information processing (little mass required, all bits are the same, require very little energy to process) to physical processes... There is no overlap between the two.

      Your hard drive got bigger, we don't even have the Concorde anymore.

      Could you geeks please stop making these absurd comparisons?

    4. Re:Enough by Bing+Tsher+E · · Score: 1

      My Houston Instruments analog X-Y pen plotter should be good enough for anything. If you want a particular pattern, set your function generators* to .5 hertz and choose your waveform!

      (*you will need two signals, one for the X input and one for the Y input. Amplitude is nominal. the front end of the plotter has 1/2/5x amplitude settings for three or four decades.)

    5. Re:Enough by Anonymous Coward · · Score: 0

      Enough with the 3D printing crap. It is junk. No one needs more cheap plastic junk.

      Open your brain and realize that this is actually about 3d modeling software. The article is slanted toward 3d printing, but that has everything to do with hot trends in nerdland.

    6. Re:Enough by serviscope_minor · · Score: 1

      Anyone who says such things and anyone who mods them up simply lacks the imagination to know what to do with a 3D printer.

      --
      SJW n. One who posts facts.
    7. Re:Enough by Anonymous Coward · · Score: 0

      Or has enough imagination to know you don't need one. I don't need one and I have a healthy hobby workshop. I simply have no need for expensive, time-consuming rubbish when I have a deep knowledge of where to get all the parts I need already made. And cheaper.

  4. So this is news because... by Anonymous Coward · · Score: 1

    Is this a headline because it includes Israel or because it sucks up to MIT?

    I really can't tell, because the technology is many years old and seems like actual engineering firms/design companies already have stuff to do exactly this. If they don't, they haven't been paying attention or hiring people with a clue.

  5. Or just do it right by AndyKron · · Score: 1

    Or you could just design it the way you want it in the first place

    1. Re:Or just do it right by Garfong · · Score: 1

      Is this the what the product manager describes, what they really meant, what they want after presenting the prototype to a customer, what they want after getting the costing, or what can be ready in time for the trade show?

    2. Re:Or just do it right by drinkypoo · · Score: 1

      Or you could just design it the way you want it in the first place

      This will be a design tool, in the box with all the other tools. For example, it's common for large european sedans to be offered with multiple wheelbases. Having auto-generated sliders that would let you stretch a car in between any pair of pillars would simplify design time. And someday, when 3d "printing" is far more developed than it is now, you'll stretch the car however you want it before you "print" it. Perhaps we'll come up with some way to form sheet metal panels without making stamping dies, or maybe we'll come up with cheaper ways to make and shape carbon fiber, and make panels from it... it won't necessarily be literally additive-printed. The BMW i3 proves that such a process could be used today, at least for certain very ugly classes of automobile.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    3. Re:Or just do it right by Anonymous Coward · · Score: 0

      Yes, you could do a separate design for each shoe size, but why would you?

  6. Free, easy tools exist for basic design by grilled-cheese · · Score: 1

    I taught myself the basics of 3d printing without prior experience. At first I beat my head against the big name CAD tools from companies like Autodesk and Adobe, as well as opensource ones like freeCAD. I didn't need to do fancy high-detail modeling (which is hit-or-miss anyway due to printer fidelity and general hiccups in hardware). Eventually I found a free tool online at Tinkercad.com. Shortly after I started using it, it was bought out by Autodesk however they've still kept it free. It doesn't have the super advanced power of other tools, but without that power I found myself not getting lost nearly as much.

    1. Re:Free, easy tools exist for basic design by serviscope_minor · · Score: 1

      The big name CAD tools aren't from companies like Autodesk and Adobe. Those are the cheapass pretenders which aren't great. The big names are PTC (Pro/E) and Dassult (Solidworks) and a few more obscure and much more expensive ones.

      But they're also fearsomely difficult to learn. The assumption is if you've forked over $10k for a license, you already know how to use it or will go on a course. They're designed to be fast and easy by people using them all day every day, not unfortunately, new users.

      --
      SJW n. One who posts facts.
  7. is no one else questioning this? by frovingslosh · · Score: 1

    ....changing the design for a pair of 3D-printed shoes from size 8 to size 9 might be instantaneous, but asking for a shoe that's a quarter of a millimeter longer than a size 8 would take several minutes to process...

    So what they are trying to tell me is that this software, in computing the various options it is going to offer the user, somehow knows the settings to use for standard sizes of shoes but doesn't compute variations other than the standard sizes? And by implication it would know the standard sizes of other 3D objects too (such as caps), since it isn't being presented as shoe software. Isn't this a little far fetched for 3D design software that supposedly will be used much more often on models that don't have specific sizes than for things like shoes (which don't seem very realistic to print with current 3D printer technology anyway)?

    --
    I'm an American. I love this country and the freedoms that we used to have.
  8. This doesn't seem very complex by Anonymous Coward · · Score: 0

    They made a list and have templates? In other words, they made a catalog? If you want to deviate from the catalog, good luck!

    Honestly this doesn't sound very complex at all. It doesn't sound any more complex than having a file browser with a built in 3d renderer and having a single file for each template

  9. Congrats! This IS big. by Anonymous Coward · · Score: 0

    This is what 3D printing needed. I've been saying for years that 3D printing will not take off big until the average person can take a generic blue print and modify it to there needs. Take the example of a screw. To be able to adjust the thread size, diameter, length with sliders from a single blue print is great. If the user had to download a file for each type of screw out there then 3D is dead. But to be able to adjust on the fly one blueprint to fit any need makes for a great outcome.

    This may not be the final steps in ease of use. If it is than we're in trouble, but it's a great start.

  10. Welcoming the future by Anonymous Coward · · Score: 0

    The parent's optimism isn't naive, but open-minded.

    In contrast, your mind seems to be welded firmly shut.

    I bet that in the 80's and 90's (if you were even alive then), you were telling people not to be ridiculous about this "Internet" fad thing. After all, who the hell is going to want to interact with a computer all the time anyway? It'll never take off.

    1. Re:Welcoming the future by Anonymous Coward · · Score: 0

      Like Carl Sagan, I simply demand extraordinary evidence for extraordinary claims. This is a scientific website, yes?

    2. Re:Welcoming the future by Anonymous Coward · · Score: 0

      It's not possible to provide evidence of the future. You're misapplying concepts of science (and Sagan's quote) into a domain where they do not operate.

      Discussing future possibilities puts together the current state of the art (3D printing exists and can print shoe-shaped objects), the current avenues of development (materials science is continually producing new plastics), and from those it extrapolates towards the possibility that 3D printing will one day be able to create really good shoes. You either welcome the possibility or you reject it. Clearly your inclination is to reject it.

      It's easily within the realms of possibility that materials more appriate for shoes than PLA and ABS will be developed, and 3D printing itself is advancing with every passing month. These avenues of progress make the probability of one day printing highly usable shoes very well founded and even likely.

      That makes your rejection far stronger than mere pessimism. It's clear you ridiculed the parent because your future vision doesn't embrace the possibility and you don't welcome it. Mere pessimism wouldn't feel a need to ridicule optimistic comment.

    3. Re:Welcoming the future by Anonymous Coward · · Score: 0

      Then you have a religion. Anything at all can be justified with your "logic".

    4. Re:Welcoming the future by Anonymous Coward · · Score: 0

      The word "religion" carries emotional baggage, which is probably why you used it on purpose for the same reason that you ridiculed the parent poster. Don't do that if you expect to have a reasoned discussion about future optimism and pessimism.

      I'll grant you that there is belief involved in discussing future possibilities, but it's informed belief when it's done rationally. I also happen to believe that the sun will appear again tomorrow morning, and again it's informed belief because there is a long history of it happening very reliably, and there is no known method of significant probability by which it would stop by tomorrow.

      Likewise, there is a long history of science and engineering delivering new solutions, and that is not going to stop. Do you not hold that belief yourself too? Perhaps you don't, which would explain your inability to see this particular future coming.

    5. Re:Welcoming the future by Anonymous Coward · · Score: 0

      > This is a scientific website, yes?

      You must be new here.

  11. This is not really new by entertainment · · Score: 1

    Automatic part arrangement has been done for 2D CNC laser and plasma cutting tables for decades.

  12. CAD tools by Anonymous Coward · · Score: 0

    I have been fighting CAD tools since 1995, from high end advanced surfacing software all the way through heavily parametric solids modeling software. Creating basic forms in CAD has some background in the traditional processes that predate computers. What I have also learned over the years is that these software tools that help to define physical geometry are sometimes limited by the math and some other constraints that they use to define the initial digital objects. I am not clear about how this new approach is in any way different. It seems to have the same limitations. There just seems to be a lot of buzz about old things described as fantastically new. CAD work is not easy for most people I've meet, even good CAD jockeys become stymied when faced with new problems. For some reason, it doesn't seem like things are going to get any easier anytime soon.

  13. Re:Congrats! This IS big. by Anonymous Coward · · Score: 0

    "their", dimwit. And what purpose does "adjusting" a screw have, unless you have a similar hole to begin with? What an absurd example. Assuming you could even print a screw at home.