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Why BART Is Falling Apart

HughPickens.com writes: Matthias Gafni writes in the San Jose Mercury News that the engineers who built BART, the rapid transit system serving the San Francisco Bay Area that started operation in 1972, used principles developed for the aerospace industry rather than tried-and-true rail standards. And that's the trouble. "Back when BART was created, (the designers) were absolutely determined to establish a new product, and they intended to export it around the world," says Rod Diridon. "They may have gotten a little ahead of themselves using new technology. Although it worked, it was extremely complex for the time period, and they never did export the equipment because it was so difficult for other countries to install and maintain." The Space Age innovations have made it more challenging for the transit agency to maintain the BART system from the beginning. Plus, the aging system was designed to move 100,000 people per week and now carries 430,000 a day, so the loss of even a single car gets magnified with crowded commutes, delays and bus bridges. For example, rather than stick to the standard rail track width of 4 feet, 8.5 inches, BART engineers debuted a 5-foot, 6-inch width track, a gauge that remains to this day almost exclusive to the system. Industry experts say the unique track width necessitates custom-made wheel sets, brake assemblies and track repair vehicles.

Another problem is the dearth of readily available replacement parts for BART's one-of-a-kind systems. Maintenance crews often scavenge parts from old, out-of-service cars to avoid lengthy waits for orders to come in; sometimes mechanics are forced to manufacture the equipment themselves. "Imagine a computer produced in 1972," says David Hardt. "No one is supporting that old equipment any longer, but those same microprocessors are what we have controlling our logic systems." Right now BART needs 100 thyristors at a total cost of $100,000. BART engineers said it could take 22 weeks to ship them to the San Francisco Bay Area to replace in BART's "C" cars, which make up the older cars in the fleet. Right now, the agency has none. Nick Josefowitz says it makes no sense to dwell on design decisions made a half-century ago. "I think we need to use what we have today and build off that, rather than fantasize what could have been done in the past. The BART system was state of the art when it was built, and now it's technologically obsolete and coming to the end of its useful life."

8 of 474 comments (clear)

  1. Five foot six inch gauge by PPH · · Score: 5, Funny

    Also used in India. This could be foresight on the part of BARTs designers, as they anticipated accommodating increased ridership by placing passengers on top of the cars. The wider gauge is more stable and less likely to shake them off.

    --
    Have gnu, will travel.
  2. Great Planning Disaster by linuxwrangler · · Score: 5, Insightful

    Due to the volumes of documentation available, BART is the longest section in the book "Great Planning Disasters". But the failures are human and the disaster started with the initial lies. After authorization of the new district and system failed a couple times at the polls, it was finally approved at the ballot as a system that was promised to be fully funded by fare-box revenue. It was designed with the idea of maintaining San Francisco as the economic core of the Bay Area. And almost everything was non-standard. They assumed people would drive to nearby stations then transfer to BART. That didn't happen at the rates expected and they *still* have a severe lack of parking. They claim they are getting over 20-times the customers they originally predicted and they *still* can't cover costs.

    When it couldn't be built on budget, a temporary 0.5% sales-tax was imposed throughout the district. When it couldn't even come close to covering costs from the fare-box, the tax became permanent. I now pay for BART through sales-tax, property-tax and various federal and state subsidies. Despite this, a couple years ago the BART directors claimed they had a "surplus" and reduced fares. This when the tracks howl due to insufficient maintenance and, obviously, things are falling apart.

    BART has had 40 years to save and plan for maintenance and upgrades and has utterly and completely failed to do so. Now that they have suddenly figured out that stuff wears out, they want 3.5 billion more.

    Answering critics of the California high-speed-rail projects a state politician responded, "they said that about BART in the beginning, too." I fear he is all too correct.

    --

    ~~~~~~~
    "You are not remembered for doing what is expected of you." - Atul Chitnis
  3. Re:Save money by chmod+a+x+mojo · · Score: 5, Informative

    To be fair to the BART designers though, If I designed something that lasted twice a long as specced and carried four times the passenger load, I'd be pretty happy.

    Actually it is closer to 30 times the passenger load, TFS lists the original spec of 100k / week , with todays usage of 430k / day ... or ~3 million / week.

    --
    To err is human; effective mayhem requires the root password!
  4. Re:Don't confuse "old" with "poorly designed" by Anonymous Coward · · Score: 5, Interesting

    They're not conflating old with obsolete; they're suggesting that a bespoke, cutting-edge system that didn't turn into a template has left BART on a tree branch all by itself, and thus has engendered its obsolescence.

    You misunderstand. The designers of the BART in 1972 did conflate "old" with "obsolete". The designers thought that the tried-and-true rail standards were obsolete, so they created something new that was up-to-date with the standards of the aerospace industry. Aerospace was a modern, thriving industry at the cutting edge of technology. And it was the coolest industry to work in--aerospace engineers could tell their friends that there were "rocket scientists", and they would be granted instant respect and admiration.

  5. Mass transit isn't the only poorly planned thing by zerofoo · · Score: 5, Insightful

    We have schools throughout the country that are asking for voter approval for huge bonds to upgrade or replace their aging schools.

    One school district near me tries to get voter sympathy by giving tours of its boiler rooms and showcasing a 60 year old boiler (that still works BTW).

    During one of the trips a person on the tour asked our tour guide "The boilers didn't become 60 years old overnight - why didn't the school board put some money away every year for future maintenance and upgrades?"

    I suspect BART is also the victim of failing to plan for the future. Entropy always wins. No system exists that will not need maintenance or repair in the future. It is foolish to defer maintenance and upgrades and shows a lack of stewardship by the managers of that system.

    To the surprise of no one - the $70 million bond request by the school district was voted down by a 3 to 1 measure.

  6. Re:People say "custom-made" like it's a bad thing by Z00L00K · · Score: 5, Informative

    The only thing that they really messed up was the track gauge, not using the standard gauge but a more or less unique for the BART system.

    When it comes to electronics it's not impossible to replace. I don't see a $1000 price of a thyristor as something remarkable if it's a high power type.

    What's more amazing is that in many cases processors designed in the 70's are still manufactured today while processor designs from the early 90's are almost unobtanium now. Just look for Z80 processors (a 70's design) at Mouser and then look for 386, 486 or 68040 processors. You can find the latter but only at more obscure vendors and sometimes they are refurbished from scrapped computers. With that as background I'd rather try to fix a computer board from '72 than one from '92 if I have the schematics. A '72 computer is either wired or hole-mounted 0.10" split DIL chips on a PCB with maybe 2 or at worst 4 layers. A '92 computer board is way tougher and requires patience since some chips aren't just surface-mount soldered but glued as well on a PCB with multiple layers.

    If you want to make a system that is going to have a long lifespan, then you have to design it with a lot of standardized interfaces using connectors that are extremely common and that are easy to manufacture. And when you do that also make sure you document the interface very well, since that allows people in the future to manufacture plug-in replacement modules using modern hardware. The overall design will be more expensive but the concept lifespan will be a lot longer.

    --
    If builders built buildings the way programmers wrote programs, then the first woodpecker would destroy civilization.
  7. Re:I sympathize I ride DC's METRO rail by Penguinisto · · Score: 5, Interesting

    Gotta pitch in additional praise for the MAX at PDX. In spite of its origins (a giant money-sink/boondoggle made to enrich political friends), it operates nicely, and covers most of the metro area quite well. I've used it lots of times on business trips, where the missus drops me off at Hillsboro (the west end of the line), and I take it to PDX no sweat. Drops me off right at the airport.

    Now if you take a MAX at 2am, you'll see the occasional meth head or homeless dude looking to warm up, but otherwise it's perfectly safe nearly any time you take it.

    By the way, BART also goes right to SFO (wish it went to OAK as well - it would save massive cab/uber/shuttle fare costs that way).

    --
    Quo usque tandem abutere, Nimbus, patientia nostra?
  8. Re:People say "custom-made" like it's a bad thing by Anonymous Coward · · Score: 5, Informative

    The expected benefit was not blowing off the golden gate bridge. The BART was supposed to go to Marin. That is why the gauge is broad. It made good engineering sense based on the design requirements. Then Marin pulled out.