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Engineers Explain Why the Galaxy Note 7 Caught Fire (digitaltrends.com)

Engineers with manufacturing technology company Instrumental tore apart a Galaxy Note 7 to try and figure out what may have caused some devices to overheat and explode, causing Samsung to recall and eventually cancel all Galaxy Note 7 devices. In their damning new report, the engineers discovered the root of the problem appears to be that the battery is too tightly packed inside the body of the Note 7. Digital Trends reports: They discovered the battery was so tightly packed inside the Galaxy Note 7's body that any pressure from battery expansion, or stress on the body itself, may squeeze together layers inside the battery that are never supposed to touch -- with explosive results. Batteries swell up under normal use, and we place stress on a phone's body by putting it our pocket and sitting down, or if it's dropped. Tolerances for battery expansion are built into a smartphone during design, and Instrumental notes Samsung used "a super-aggressive manufacturing process to maximize capacity." In other words, the Galaxy Note 7 was designed to be as thin and sleek as possible, while containing the maximum battery capacity for long use, thereby better competing against rival devices such as the iPhone 7 Plus and improving on previous Note models. The report speculates that any pressure placed on the battery in its confined space may have squeezed together positive and negative layers inside the cell itself, which were thinner than usual in the Note 7's battery already, causing them to touch, heat up, and eventually in some cases, catch fire. Delving deeper into the design, the engineers say the space above a battery inside a device needs a "ceiling" that equates to approximately 10 percent of the overall thickness. The Galaxy Note 7 should have had a 0.5mm ceiling; it had none.

10 of 289 comments (clear)

  1. Re:Interesting by Yvan256 · · Score: 4, Insightful

    1. Design ultra-thin phone
    2. Disregard warnings from engineers
    3. Profits!

  2. Explode? by markdavis · · Score: 4, Insightful

    >"...what may have caused some devices to overheat and explode,..."

    To my knowledge, NONE of them "exploded". Those that had actual problems had overheating which led to a fire. That is not an "explosion". That word was used by the media to stir up tons of inaccurate hype.

    >"...causing them to touch, heat up, and eventually in some cases, catch fire."

    Exactly.

    1. Re:Explode? by Lehk228 · · Score: 4, Insightful

      it doesn't really matter if it was a lithium explosion or lithium fire that burned off your cock, if your cock is still burned off.

      --
      Snowden and Manning are heroes.
  3. What about stop making stuff super thin? by Joe_Dragon · · Score: 5, Insightful

    What about stop making stuff super thin?

    1. Re:What about stop making stuff super thin? by Pulzar · · Score: 4, Insightful

      Why does every phone maker want to beat Apple at Apple's game? Instead, why can't they create their own games with their own rules? There is definitely room for slider phones shaped like the Droid.

      You make it sound easy to come up with a phone design that's radically different from iPhone, but also very desirable.

      Slider phones just don't sell well, and big thick phones don't sell well. So, that's not going to do it. I guess Motorola tried something with modular add-ons, but that doesn't seem to be working, either.

      Why can't they create their own game? Because it's damn hard.

      --
      Never underestimate the bandwidth of a 747 filled with CD-ROMs.
  4. STOP WITH THE THIN FETISH by Anonymous Coward · · Score: 5, Insightful

    Hopefully this provides some motivation to stop equating thin with better.

    Nah, who am I kidding, people are stupid.

  5. NO - they didn't find the problem by Overzeetop · · Score: 4, Insightful

    If they found the problem, it means that they can reproduce it. They were entirely unable to make their test unit fail due to the tight fit, nor were they able to observe that an increase in pressure of a phone in the off condition (under which at least one of the fires occurred in the v2 Note 7) *led to* a runaway thermal condition.

    They're basically just speculating because they are looking for some clicks. This is about as conclusive proof as Trump has of 3 million illegals voting in California.

    --
    Is it just my observation, or are there way too many stupid people in the world?
  6. Re:Shocking by LesFerg · · Score: 4, Insightful

    I don't understand the obsession with thinness.
    Ever since my phone was less than 4cm thick I have been quite happy. What is this need to keeping shaving millimeters off?

    --
    If I had a DeLorean... I would probably only drive it from time to time.
  7. Re:Shocking by Dutch+Gun · · Score: 4, Insightful

    Phones have been sleek and stylish for years already.

    Fashion isn't logical.

    --
    Irony: Agile development has too much intertia to be abandoned now.
  8. Re: Shocking by LanceMcGrath · · Score: 5, Insightful

    It is, but not logical in that way. Fashion demonstrates that you can do something other people can't - whether it's spend more money, wear something that is inconvenient because you don't have to work, etc. What it's definitely not is about "getting something done efficiently". Quite the contrary, and hence the assumption of a lack of logic.