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Foxconn Boosting Automated Production in China (digitimes.com)

Foxconn Electronics is automating production at its factories in China in three phases, aiming to fully automate entire factories eventually, according to general manager Dai Jia-peng for Foxconn's Automation Technology Development Committee. From a report on DigiTimes: In the first phase, Foxconn aims to set up individual automated workstations for work that workers are unwilling to do or is dangerous, Dai said. Entire production lines will be automated to decrease the number of robots used during the second phase, Dai noted. In the third phase, entire factories will be automated with only a minimal number of workers assigned to production, logistics, testing and inspection processes, Dai indicated.

71 comments

  1. Get ready for more glued-in/soldiered on parts by H3lldr0p · · Score: 2

    Because that's what this kind of automation means. It means less choice because everything has to be the same, standard parts for the machines to churn them out at the rate necessary to make a profit on.

    That means if you're holding your breath for Apple to release something that isn't preconfigured in the future, you might as well give up now and save yourself. The same will eventually be said for other computer & cellphone manufacturers. Configuration is about to become the premium option.

    1. Re:Get ready for more glued-in/soldiered on parts by ShanghaiBill · · Score: 1

      That means if you're holding your breath for Apple to release something that isn't preconfigured in the future

      User upgradable phones would make no sense for Apple. By only offering only preconfigured devices, their customers will buy higher priced models to make sure they don't run out of resources before their next upgrade. So instead of getting a 16GB model, and upgrading later if they need it, they buy the 64GB model just to be sure. Since Apple charges far more than the market price for that extra storage, they make a juicy profit.

    2. Re:Get ready for more glued-in/soldiered on parts by Ritz_Just_Ritz · · Score: 1

      That ship has already sailed and was going to happen anyway. A menu full of "less choice" coming right up.

      Interesting that the outsourced "cheap labor" is now on the receiving end of being outsourced to robots.

    3. Re:Get ready for more glued-in/soldiered on parts by Anonymous Coward · · Score: 0, Informative

      What the hell are you talking about, you clueless bumpkin? First of all, it's "SOLDERED", not "soldiered". A soldier is in the army.
      Second of all, what do you mean "get ready"? How else do you think electronics has been assembled since, forever? It's almost always SOLDERED, dickless.

    4. Re:Get ready for more glued-in/soldiered on parts by ShanghaiBill · · Score: 5, Informative

      Interesting that the outsourced "cheap labor" is now on the receiving end of being outsourced to robots.

      The labor isn't so cheap anymore. When my company started outsourcing to China in 1998, we could hire assembly line workers for $3/day. Today, it costs ten times that and it takes much longer to staff up. There are still locations with lots of cheap labor, like Vietnam and Bangladesh, but supply chains are weak in Vietnam and non-existent in Bangladesh. You can sew blue jeans there, but assembling electronics is not going to work so well.

      Places like Shenzhen and Pudong have the widest and deepest supply chains in the world. If you are running out of 0.5mm screws, you can just send a guy on a bicycle over the screw factory, and he will be back in an hour. If is better to bring the robots to where the parts are than to try to move all the parts to where the labor is.

    5. Re:Get ready for more glued-in/soldiered on parts by ninthbit · · Score: 1

      On the bright side, once the labor has been removed from the equation; we can move the factory (and the relevant pollution) back to the US so we can save of shipping.

    6. Re:Get ready for more glued-in/soldiered on parts by H3lldr0p · · Score: 2

      Which I think is Apple's plan.

      They've been stating for years that they want to open a factory stateside. If they can eliminate 90% or more of the labor involved in manufacturing their profit margins increase to the point where it makes sense to only use domestic shipping.

      It'll be interesting if they can overcome their India labor issues as well.

    7. Re:Get ready for more glued-in/soldiered on parts by DogDude · · Score: 4, Informative

      This doesn't mean that at all. Automation can produce just as much customization as non customization. I think you're imagining dumb assembly lines. These are very adaptable, programmable production lines that can create lots of customization. Each and every widget can be customized pretty easily, in fact, with less error than human production.

      --
      I don't respond to AC's.
    8. Re:Get ready for more glued-in/soldiered on parts by shmlco · · Score: 1

      Or increase the costs of shipping, since we now have to ship all of the parts from the factories and fabs where they are made to the new factory for assembly.

      --
      Any sect, cult, or religion will legislate its creed into law if it acquires the political power to do so.
    9. Re:Get ready for more glued-in/soldiered on parts by shmlco · · Score: 1

      Apple already does something like this for parts like camera lenses, where a camera scans a batch of available parts and picks the one with the best fit for the current body.

      If they can do that, they're fully capable of, say, selecting the type of camera module you might want and plugging that into a BTO phone.

      --
      Any sect, cult, or religion will legislate its creed into law if it acquires the political power to do so.
    10. Re:Get ready for more glued-in/soldiered on parts by shubus · · Score: 1

      Apple's goal is no make nothing upgradeable and nothing repairable. They're almost there, too. And while they're at it, remove "Pro" functionality from as many products as possible.

    11. Re:Get ready for more glued-in/soldiered on parts by MightyMartian · · Score: 1

      Which goes to show you that the claims of the Trump camp that they will usher in a great renaissance in high-employment manufacturing jobs in the US is utter and complete rubbish.

      --
      The world's burning. Moped Jesus spotted on I50. Details at 11.
    12. Re:Get ready for more glued-in/soldiered on parts by MightyMartian · · Score: 1

      Most electronics is modular. That means you have a base unit, then you add in more RAM, more flash memory, different radio modules depending on the destination market of the phone, and so forth. And really, how much customization has there ever been in manufactured products? I can order a car from GM or Toyota with customizations, but I'm going to be limited to the upholstery styles and paint colors that the manufacturer has in stock. The same goes for an iPhone. I can order a 16gb model or a 32gb model, black or white, but if I try to order an iPhone in fluorescent green straight from Apple, I'm not going to get it.

      --
      The world's burning. Moped Jesus spotted on I50. Details at 11.
    13. Re:Get ready for more glued-in/soldiered on parts by Anonymous Coward · · Score: 0

      Where? There isn't any room inside the urban growth boundaries.Why do you think that new companies are largely IP?

    14. Re: Get ready for more glued-in/soldiered on parts by Anonymous Coward · · Score: 0

      hmm, never thought that manufacturing being a thing in Shanghai area

    15. Re: Get ready for more glued-in/soldiered on parts by fubarrr · · Score: 1

      > in 1998, we could hire assembly line workers for $3/day. Today, it costs ten times that and it takes much longer to staff up

      It is still very very very cheap. Probably it is not in the realm of being so cheap as to be called ridiculously cheap anymore. And yes, the most labour intensive industries were leaving as far back as mid-nineties.

      I want to put few points for manufacturing in China:

      First: manufacturing cost != labour cost. Out of all industries, electronics manufacturing was already the one least reliant on labour cost, and least labour intensive to begin with. Even when Foxconn was partially reliant on manual board population for making ifones up to ifone 3gs, the whole assembly process did only cost them no more than $2 per unit, according to their books. If those dinosaur era manufacturing enterprises that rely on human labour to populate boards die out tomorrow, I will be only glad that they did so.

      Second: while not much value can be extracted from low labour cost at the lower end, China still beats pretty much everybody on the higher end. Where else in the world can you hire a PhD level engineer with few years of work experience for less than usd $1k a month (i mean total cost including his social insurance and etc)? Nowhere except for China. Probably, some are there in former Soviet countries, but going there imho not worth the pain

    16. Re:Get ready for more glued-in/soldiered on parts by Ramze · · Score: 1

      One could, but why? The parts for the entire supply chain are also in Asia. Why ship all the parts to the USA just to assemble a finished product instead of just shipping the final, tested product? It's easier to work with local supply chains on just in time orders and returns for defects than to deal with international shipping. It takes up to 6 months to send cargo by ship to the USA from China. If there's a problem with a shipment (rusted parts in transit, banged up casings, etc), do you really want to shut down your factory for 6 months to wait for the next one? Or maybe pay through the nose for air shipments that will still take 3-4 weeks? One could build a warehouse and stock it with 6 months worth of parts inventory... but, that'd be a pain when the higher-ups decide to change models and make your inventory worthless. Or you have some other inventory issue... like a hurricane, earthquake, flooding, etc that damages it.

      Unless your plan includes moving the entire supply chain to the USA... screws, aluminum sheeting, camera lenses, RAM, CPUs, chipsets, and all; it's a bad plan. That'd be a mighty feat considering their foundries are all in Asia, they cost a fortune to build, and Asia has fewer regulations, cheaper land, and still has cheaper human labor. I'm sure you could source some of the parts from companies already in the USA, but not for the prices and volumes you could get them in Asia. The most important parts couldn't be built in the USA without creating new chip foundries.

      //used to work in international supply chain management -- trust me, you don't want to even bother with this idea.

    17. Re: Get ready for more glued-in/soldiered on parts by ShanghaiBill · · Score: 1

      It is still very very very cheap. Probably it is not in the realm of being so cheap as to be called ridiculously cheap anymore.

      Sure, it is still cheap. But staffing is a much bigger problem than in the good ole' days. I remember back in 1999, working in a recruiting booth at the Shanghai train station. We would hire farm girls as they exited the trains, with everything they owned strapped to their backs in a big canvas bag. They had nothing to hope for in the countryside but a dead end life of stoop labor in the rice paddies during the day while caring for a nasty mother-in-law at night. So they would head for the big city lights for a better life. We would arrive in the morning, and leave by noon with a van full of recruits. Back then, my Mandarin was really bad, but the company wanted a laowai at the booth just to get more attention, and that seemed to work pretty well.

    18. Re:Get ready for more glued-in/soldiered on parts by LifesABeach · · Score: 1

      Talk is cheap, results are not. How much unautomated farm land do the chinese have?

    19. Re: Get ready for more glued-in/soldiered on parts by ShanghaiBill · · Score: 1

      hmm, never thought that manufacturing being a thing in Shanghai area

      There is not much manufacturing in Shanghai proper, since everything is so expensive there. But there is quite a big of high end stuff made across the river in Pudong, which most people still consider to be part of Shanghai. In fact, the tallest buildings in the area, and "Shanghai" landmarks like Dongfangmingzhu are actually in Pudong. As you head east toward the airport, Pudong has a lot of low rise sprawl that reminds me of Silicon Valley.

      Today, much more manufacturing, especially more labor intensive stuff, is made in Shenzhen or inland cities.

    20. Re:Get ready for more glued-in/soldiered on parts by currently_awake · · Score: 1

      Moving jobs is easier than moving a factory. All those expensive machines to take apart, crate, move, re-assemble and test. The supply chain is also a huge factor as you need all the support industries to make your products. If Apple intends to move production back home they should be building the factory for the next phone in the USA.

    21. Re:Get ready for more glued-in/soldiered on parts by 50000BTU_barbecue · · Score: 1

      Who cares? Hardware is a mature, dead-end industry. This is why EE is a moronic career choice these days.

      http://www.computerworld.com/a...

      How else but with .5mm surface mount BGAs and HDI technology do you expect to build something like a modern cell phone?

      OF COURSE they're going to be nearly impossible to work on at home... SO WHAT? It's all about the software. Phone breaks? Chuck it. Get a new one. It'll be better anyways.

      The "choice" you are thinking about no longer has anything to do with the hardware, which is basically a paint-by-numbers commodity these days. (Which is why EE is a dead-end industry.)

      --
      Mostly random stuff.
    22. Re:Get ready for more glued-in/soldiered on parts by CaptainDork · · Score: 1

      Apple's problem is having anything to sell.

      The new computers were panned by Consumers Report; they are cutting back on phone production because the smart phone business is going the way of tablet sales --- there's no need to upgrade.

      The bastards are investing in cars and wind turbines (China) ... anything but core products.

      Think IBM.

      --
      It little behooves the best of us to comment on the rest of us.
    23. Re:Get ready for more glued-in/soldiered on parts by Anonymous Coward · · Score: 0

      soldiered on?
      Your comments are entirely inaccurate, and worthless swill.
      Automation can be set up to how ever it is needed.
      What standard parts are you referring to? Can you quote any part numbers?

      Go back to smoking your crack.

    24. Re:Get ready for more glued-in/soldiered on parts by Anonymous Coward · · Score: 0

      As the need for labor is reduced with automation, the location of factories can be tailored to market demands.
      Where is China's advantage w/o labor?

  2. I wish by Anonymous Coward · · Score: 4, Insightful

    I wish there were more articles on automation in other areas besides manufacturing because most people think of assembly lines when automation occurs when that's a small fraction.

    Legal research is automated. Much farming. Bookkeeping. And even software development.

    It's great that productivity is increasing and having message loops and other boiler plate code generated is a blessing, but what are people who are displaced to do?

    Speaking as one of them, retraining is a Fairy Tale. No one hires a middle aged entry level person. Oh! I retrained because it was impossible to get another job as a software developer at 50 - when I did get feedback, it was always "You don't have the skills." Yeah, whatever.

    Kids - go into Medical. Luckily my wife is in medical and in her 50s, she has no problem with getting jobs. She is aghast at the stupidity of tech. She thought I was a lazy sack of shit until it came out in the news what a hard time we in tech have - aging out, H1-bs, offshoring, etc....

    And I advise young people, unless you are in the 99.99th percentile - you have been offered full academic scholarships to MIT, Yale, Harvard or even Stanford - stay out of tech.

    1. Re:I wish by Anonymous Coward · · Score: 1

      Get a job bagging groceries in Mexico, in the big supermarkets. You'll easily make 50 bucks a day in tips, which down there is still a small fortune. Believe me, I know...

    2. Re:I wish by Anonymous Coward · · Score: 2, Informative

      By the time the kids are 40, medical will be all but wiped out by automation. Look at IBM's current work on an elder care oriented robot for example. It is one of thousands of medical automation projects underway. And every time we create a new test that any nurse could give to diagnose something, we move towards the day when no doctor will be needed for diagnostics. No job is safe anymore. Even prostitution is in imminent danger in the two to three decade timeframe.

    3. Re:I wish by shmlco · · Score: 5, Informative

      It's estimated that up to 45% of the jobs that people in the US currently do today are up for automation in the next couple of decades. That's 45% of the workforce, and if you're one of the those dislocated you're not going to just be able to switch to another field, because people there have also been dislocated and they're also looking for work.

      If you took a list of jobs, ranked by the number of people who do each one, you'll have to go all of the way down to number 33 on the list to find a new job that didn't exist 100 years ago: computer programmer.

      Sure, there have been technological advancements and "new" jobs, but most "new" jobs aren't new at all, because by and large the general categories have remained the same: driver, delivery man, manager, secretary, assembly line worker. It's just today that the assembly line worker snaps together circuit boards and screens as opposed to stamping car parts or sewing together buggy whips.

      The cabby of today was the carriage driver of yesterday, and, if Uber has it's way, replaced by the self-driving car of tomorrow. In fact, Uber has publicly stated that it's looking to replace all of the cab drivers in NY (51,000) with autonomous vehicles in the next decade.

      Major trucking companies are looking to replace their biggest expense (drivers) with autonomous trucks (trials are running... today). There go 3.5 million truck drivers.

      And if all of those autonomous vehicles hit their safety numbers, then accidents decline dramatically. That's fewer mechanics and body shop workers, fewer insurance claims adjusters, fewer ambulance and emergency room workers and staff, fewer police needed for speed traps, fewer cooks and truck stop workers, and so on, in every town and city across the US.

      Pretty soon you have massive dislocations as entire local industries collapse and -- even worse -- as the industries that depended upon the incomes of those workers collapse, which widens the circle even further. (Can't run a restaurant serving food to people who can't pay for it.)

      All told, here in the US we're looking at employment disruptions measured in the tens of millions, and all of them occurring within the next decade.

      The Great Depression had an unemployment rate of 25%. What happens when that number hits 45%?

      I'd advise that everyone watch the following video, Humans Need Not Apply

      https://www.youtube.com/watch?...

      I'm not a Luddite, but I am worried that our civilization is going to go through a few major tectonic upheavals in a relatively short period of time.

      --
      Any sect, cult, or religion will legislate its creed into law if it acquires the political power to do so.
    4. Re:I wish by ShanghaiBill · · Score: 2

      Kids - go into Medical.

      Terrible advice. The American medical system is bloated and inefficient. It is ripe for automation.There are AI systems nearing approval that can do radiology (X-Ray) analysis better than humans. A nurse with a flowchart can diagnose better than a doctor without one, and a flowchart can be automated. Much medical work is routine and repetitive.

      stay out of tech.

      More terrible advice. Programming will be the LAST job to be automated, because once that is automated you can use it bootstrap the automation of everything else.

    5. Re:I wish by Anonymous Coward · · Score: 0

      56 here and I started as a Surgical Tech. I did not go into IT until I was 35. I have no trouble keeping up and getting new positions doing software development. At times when I have been between jobs, I had no issue getting freelance work, just advertising using Google Adwords to get traffic to my website. There is so much tech debt out there, that any developer who is willing to work should be able to get a position. Age is a state of mind, and although some startups may lack vision when it comes to older workers, that really is not the case elsewhere. Remember all industries use software development.

      When it comes to working in Software development or in healthcare. I can tell you from personal experience. The actual physical labor done in health care, is pretty extreme. The ability for older workers to keep up with the physical demands of patient care is very difficult. When a Nurse gets to 60 or so, those last few years are near impossible. Our minds do not really diminish as we get older, but our bodies do.

    6. Re:I wish by MightyMartian · · Score: 1

      Truck drivers, one of the largest employment opportunities in the world, will be the next occupation hit as self-driving transport vehicles begin hitting the road in the next few years.

      --
      The world's burning. Moped Jesus spotted on I50. Details at 11.
    7. Re: I wish by Anonymous Coward · · Score: 0

      You are a luddite. As things are automated prices go down. Your argument is basically things will be so cheap that we'll all starve. It's nonsensical and proven wrong by history. Increases in productivity have brought us the modern world, luddites would have us all farm by hand for fear of progress.

    8. Re: I wish by avandesande · · Score: 1

      Post back when foxconn automating translates into less expensive iphones

      --
      love is just extroverted narcissism
    9. Re: I wish by shmlco · · Score: 3, Informative

      Please reread the above comments for comprehension this time. We're on track to having nearly HALF the country out of work in the next couple of decades. And as I pointed out below, it doesn't matter how inexpensive things become if you have no job (and as such no income) with which to buy them.

      And given current trends, it's looking as if more and more of the wealth generated by our increased productivity is going to be locked up by the top 1%, with a good chance that the rest of us is going to be living in a Matt Damon/Elysium-style world, begging for scraps and choking on our own pollution.

      So tell me, oh wise one, given our current corporate, economic and political structure, do you see all of that wealth and productivity being distributed to those that need it? Or will the rich keep on getting richer while more and more people and regions lose work, lose income, and lose hope?

      The benefits of automation and productivity and renewable energy can be used to benefit us all... or a very, very, very few.

      Hence my comment regarding tectonic upheavals. Without good planning, things in our country could get very dramatic... and extremely messy, with no guarantees that the future we get is the one best for us all.

      --
      Any sect, cult, or religion will legislate its creed into law if it acquires the political power to do so.
    10. Re:I wish by aaarrrgggh · · Score: 1

      You very much are a Luddite. Not that it makes you wrong, but let's think of what could change. Arguably, what will happen soon is not as bad as the factory in a company town closing, as local employment drops from 95% to 15-20%. Maybe labor laws change, maybe subsidies for employment kick in, maybe... And, maybe there is a revolution. History shows that concentration of wealth ebbs and flows as new industries are created.

      Being an entrepreneur is the thing that doesn't seem quickly replaced today by AI, although it could hurt first-mover advantages. We have to look where things are going before it happens, and try to adapt as a society. I wouldn't encourage anyone to go into truck or taxi driving today though for sure, and avoid large investments in training or education for something that might go away.

      Curious where advertising will end though... this wave seems unsustainable.

    11. Re:I wish by PolygamousRanchKid+ · · Score: 1

      The Great Depression had an unemployment rate of 25%. What happens when that number hits 45%?

      Two things:

      1. A one child per couple policy, like China used to have.

      2. "Affirmative" Soylent Green Action.

      --
      Schroedinger's Brexit: The UK is both in and out of the EU at the same time!
    12. Re:I wish by lorinc · · Score: 1

      Good luck with the revolution when police is composed of killer robotic overlords...

      Good luck with changing the laws, when the people that make them are those who will loose the most from it (example: how do the poor in the US get rid of wall street short term grinding when Carl Icahn is chosen as regulatory adviser)

      The problem with comparing to history is that's it's never relevant, because time doesn't repeat itself, it only goes forward. For example, history of the black death in Europe shows that overcrowded cities have a tendency to suffer heavy loss from pandemic, with over 50% death in many case. Well, it's no longer true. We have good health system, and living in a big city doesn't mean you're likely to die in the next flu epidemic. Again, history has never repeated because it's impossible and dS>=0. We like to think of it that way because it's simpler for our ape brain to process it, but it's not true.

      So the concentration of wealth entirely in very small number of hands, may lead to The Time Machine story (which btw just fell in the public domain).

      Let's be honest, today 5% of the population (I speak of western countries) are useless, in a few decades it might be 20% or even 40%. There will be culling. Either people will just starve, die from untreated illness, or they will get stuck in a subclass society and not take part in the new advance society.

      Let's put it like in the video game Civilization, where there are ages for each civilization. Let's say we are in the Internet age, and we are making the discoveries to enable the Machine Intelligence age. My guess is that not 100% of the people (in western countries, not even speaking of poor countries) will make the transition from the old age to the new one, maybe not even 20% will make it. So we will have 2 different societies living in the same countries. Guys working in convenience stores stuck in traffic jams in their old school diesel cars next to flying cars with autonomous driving while the guy inside speaks with his personal robotic assistant on whatever new jobs this society has (exaggerated, but you get the idea). The old tech society surviving only for the sake of not letting its members starve to death.

      But i you're in the old tech society, you'll never get access to the new tech society advances. Which at least may be frustrating, but can also mean dying from otherwise solved problems.

      In fact, this is already the case in third world countries where 99.9% of the population lives in a very different technological age than the 0.1% elite. We are just transforming the structure of western countries into that of 3rd world countries.

    13. Re: I wish by fubarrr · · Score: 1

      My advice to that guy's kids: come to China, befriend some CCP shmuck on a level of provincial party commitee, and milk the local nouveaux riche untill the end of their days.

      The amount of moneys stupid americons poured into Chinese good-for-nothing companies is staggering, it will last for a generation even if everybody with access to those money will smoke opium with hookers doin nothing their entire life.

      In Shanghai, a dumb bloody _bike rental_ company of only 13 men got an $80m round, and later $20m and $30m from some american idiots. And what happened next, yes, their CFO wrote himself a $40m bonus and flew to Canada. That's all to it. What is remarkable, they are still getting more funding, while half of their bikes here are in unridable state.

      P.S. tell kids to never ever buy company shares peddled by anybody whose surname ends on "itz"

    14. Re:I wish by lorinc · · Score: 1

      More terrible advice. Programming will be the LAST job to be automated, because once that is automated you can use it bootstrap the automation of everything else.

      Well it depends what you call programming. If it's the algorithmic part, i.e., designing a sequence of logical steps to follow to solve a problem expressed in natural language, then I'm ok, it will take a bit longer than the remaining. But that's math, not really programming, right? If its translating specification into machine code (pissing code as we call it), then it's already started to be automated. My guess is that in less than 15 years nobody will be hired to write code for the sake of it.

    15. Re:I wish by currently_awake · · Score: 1

      Doctors will be the second to last trade, after politicians, to be fully automated. The huge legal liability will ensure no corporation will want to be the first to offer a robot doctor.

    16. Re: I wish by Anonymous Coward · · Score: 0

      And who's going to buy it? are you suggesting lower prices will make up for larger and larger unemployment? Please show us the economics behind your suggestion.

    17. Re: I wish by sjames · · Score: 1

      No, firstly a luddite wants to just stop the clock. There are other potential solutions.

      Next, when your income is ZERO, it hardly matters if things cost one tenth what they do now because you still don't have it. And that's assuming the savings actually get passed on to the consumer. Sure, some will but there's a reason corporate profits are at an all time high.

      It's not an insoluble problem, but our current political forces aren't even vaguely interested in solving it.

  3. Another Trump Fail! by Anonymous Coward · · Score: 0

    How many thousands of jobs must be lost overseas before you take action?!

    1. Re:Another Trump Fail! by Anonymous Coward · · Score: 0

      What do you mean? He failed to stop the progression of tech? Why would we want factories built in this country for totally automated production? The job potential isn't worth the space, resource expenditure, and environmental impact. Let them have it. Better yet, as we learn how to do this, we need to just put all of these things underwater, at poles, or in deserts or something.

  4. result of Apple trying to move back to US?? by Anonymous Coward · · Score: 0

    Seems to me this is a reaction to the exercise Apple is doing to move back production to the US.
    If they want to keep the business they get from Apple they have no choice other than this.

    1. Re:result of Apple trying to move back to US?? by queazocotal · · Score: 1

      It's really not.
      They've been doing this for some considerable time - way before the most recent concerns in the US election.
      However - it does show that any new factory 'bringing jobs back' to the USA is only going to bring a tiny fraction of those jobs - there will be few if any assembly workers doing the same task on every phone that passes through the line.

  5. May as well build in the USA and Europe. by comrade1 · · Score: 2

    If you're able to automate everything then it makes sense to manufacture closer to point of sale. The thing that would stop that though is that all of the chip suppliers are also in the area.

    1. Re:May as well build in the USA and Europe. by Anonymous Coward · · Score: 0

      If you're able to automate everything then it makes sense to manufacture closer to point of sale. The thing that would stop that though is that all of the chip suppliers are also in the area.

      Interesting thought except for (in the USA) ...

      The NIMBY complainers - the "not in my back yard" types that have to complain about every new thing near them.

      The myriad of environmental laws in places like California

      The myriad of Federal, state, and local laws that may or may not agree with each other on many topics

      The Unions that will all want a piece of the construction and operations work... or else

      and a whole other list of unknown topics that always seem to surface when somebody wants to build something nice.

    2. Re:May as well build in the USA and Europe. by SeaFox · · Score: 2

      If you're able to automate everything then it makes sense to manufacture closer to point of sale. The thing that would stop that though is that all of the chip suppliers are also in the area.

      That would make sense if manufacturing in China were simply a labor-payroll-saving decision. As you mention, chip suppliers are in the area, so there are still logistical considerations. But you also forget about differences in government bureaucracy between China and the US/EU. And environmental regulations about the waste being created, regardless of whether its man or machine assembly.

    3. Re:May as well build in the USA and Europe. by davecb · · Score: 2

      One of my customers who has Chineese-made products found that they should build things in the 'States if any of the following was true
      - you could build an automated production line for it.
      - the device contained a computer-based controller, or
      - the device was big or heavy.
      That had them building, in that particular case, in Marshalltown, Iowa.

      --
      davecb@spamcop.net
  6. Technology getting less-expensive by bluefoxlucid · · Score: 1

    Technology has become more-viable and less-expensive. It's more-reliable and takes less maintenance to design, build, and operate. Just like replacing hammers with frame nailers, replacing stacked canned goods with palletized goods on the wooden shipping pallet, and replacing armies of accountants with small offices and spreadsheets (and, eventually, with specialized accounting software), we've now started to replace 300-worker assembly lines with 21 logistics and maintenance staff keeping a more-automated line running smoothly.

    Expect those $350 smart phones to become $50 smart phones. The materials still need mining; the factories making the components, however, can employ some of these lessons and bring their costs down.

    With a $50 smart phone, you've got $300 left... and those $550 smart watches are now $90, and employ another 45 workers--that's 300 workers slimmed down to 46; and you're shipping smart phones and smart watches, meaning there's also 5-10 more truck drivers (well, okay, however many truckers it takes to support the shipping of all smart phones), and a half dozen more retail employees (again, to handle Amazon.com or Microcenter's stores and shelf stocking), and marketers... so not 46 jobs, but 90 or so.

    That still leaves us with enough money in consumer pockets to pay some 200 workers--factory, transport, retail, the whole supply chain. Even more miners, farmers, and other materials producers. What are we going to buy, given cheap cell phones and smart watches? Are these "Smart Hats", "Smart Mugs", and "Smart Shoes" going to proliferate even more? Will everyone have something like the Eight Sleep bed cover, Nest thermostats, and a Flair zoning system in their house? I guess we can afford to pay people to make all this crap, since it takes so few now.

    1. Re:Technology getting less-expensive by shmlco · · Score: 3, Informative

      Except that truck driving and delivery is being automated. Order picking and fulfillment is being automated. Stocking and inventory is being automated.

      And those jobs with it. To those people, it doesn't matter if the phone is $300 or $50. Without a job and the income it provides, both are equally out of reach.

      --
      Any sect, cult, or religion will legislate its creed into law if it acquires the political power to do so.
    2. Re:Technology getting less-expensive by bluefoxlucid · · Score: 1

      Except that truck driving and delivery is being automated. Order picking and fulfillment is being automated. Stocking and inventory is being automated

      There are still human actors involved, which means...

      And those jobs with it. To those people, it doesn't matter if the phone is $300 or $50. Without a job and the income it provides, both are equally out of reach

      ...the products still cost money, because the human actors must get paid.

      You want to see a fully-automated factory? Look at, oh, any factory. The jobs done in factories are the ones that require too damned much retooling to automate. It costs $150,000 to retool, but saves you $300,000 over 5 years ... but you have to retool every 4 months. Well, humans are cheaper to retool.

      Retooling is a fact of technical progress and equipment change. Every time a machine needs to be adjusted to do a new thing, it'll be the grunt work of some moron with an IQ of 70 to unbolt complex part A and bolt in complex part B. 3D printing and other rapid-prototyping technologies don't solve this because rapid prototyping is slow, meaning it requires many more machines, much more factory space, an enormous amount of energy, and a great deal of human labor to keep those machines running and well-maintained. Specialized assembly lines are much more efficient.

      That means your automechanic isn't going to be replaced by a universal industrial arm that repairs any make and model of any car. Roads are going to be lain by road crews operating equipment that does all the work for them in an afternoon instead of two months. Waitstaff will remain waitstaff for a while longer, unless we convert all floor restaurants into conveyor sushi bars. People building houses are going to continue to build houses--the crews will be smaller. Plumbers, electricians, and other ad-hoc-labor types will get better tools, and we'll have fewer of them.

      You really have no frame of reference to compare America today against America of 1790. That was an America where factory work was unheard of--an America where someone invented a machine that makes nails and the blacksmiths spoke of a world where we would all die because nobody would have jobs. Karl Marx spoke of all jobs being replaced by machines in the mid-1800s--and they were! That happened by the mid-1900s! Why didn't employment rates go down?

      What matters to people is some people today won't have their current job tomorrow. That means there will be a time that they're unemployed. You, personally, won't like being unemployed, even if unemployment is lower at that time than it is today--that is, even if a million more Americans have jobs and we're on-balance better, the fact that your job vanished in the process and you suddenly don't have an income will upset you greatly. No shit. Your ability to sit in front of a computer, to order food delivered to your house, and generally to not live in a country like West Uganda where you live in a mud hut and have to walk nine miles to get a bucket of drinking water from the river is built on the backs of billions of people throughout history who have faced exactly that problem--everyone getting richer at the expense of replacing some jobs with some other jobs.

      Where are our cobblers, our bakers, our blacksmiths? Where are the TV repairmen? Where is the milkman, and the man who comes to your house each month to read your gas meter and bill you for your usage? Where have these people gone? Our low-unemployment, high-wealth society has no need for them, and they lost their jobs in the turn-over; they probably eventually ended up better-off, with new jobs, although certainly everyone else did.

      This is the same problem as an ebola vaccination: nobody wants a shot in the arm; but nobody wants ebola, either.

  7. When automation is cheaper than people in China... by Anonymous Coward · · Score: 1

    we really need to start seriously rethinking how we distribute resources to people.

  8. Trump need to slap them with an import and robot t by Joe_Dragon · · Score: 2

    Trump need to slap them with an import and robot tax.

    Or you can just move it to the usa and we will wave the robot tax for a few years.

  9. Re: When automation is cheaper than people in Chin by Anonymous Coward · · Score: 0

    No, no we don't.

  10. Re:When automation is cheaper than people in China by gweihir · · Score: 2, Insightful

    Smart people have been saying that for a while.

    The stupid will not be swayed by whatever amount of evidence. After all, they are stupid.

    --
    Most ACs are not even worth the keystrokes to insult them. Be generically insulted by this and ignored otherwise.
  11. Sad! by avandesande · · Score: 1

    Now we will have robots jumping out of windows:(

    --
    love is just extroverted narcissism
  12. We die by rsilvergun · · Score: 1
    --
    Hi! I make Firefox Plug-ins. Check 'em out @ https://addons.mozilla.org/en-US/firefox/addon/youtube-mp3-podcaster/
  13. My Physical Therapist isn't going to get automated by rsilvergun · · Score: 1

    any time soon. There's stretching that I can't do by myself (think a very elaborate massage will a lot more pulling and yanking, insert happy ending joke around here somewhere).

    Now, if _my_ job's automated and I lose my health insurance that's another matter entirely. I'm in a lot less pain since seeing a PT. But it's still a luxury compared too food. And I'm an American. No socialized medicine for me. We just torpedoed that boat with the biggest, orangest clown in history.

    --
    Hi! I make Firefox Plug-ins. Check 'em out @ https://addons.mozilla.org/en-US/firefox/addon/youtube-mp3-podcaster/
  14. Re:When automation is cheaper than people in China by Anonymous Coward · · Score: 0

    How's your buggy whip factory doing these days?

  15. Doesn't work by RobinH · · Score: 1

    I've spent my career in automation. The general rule is that automating the first 80% tends to be straightforward and a good return on investment, but that last 20% is harder to get a return on investment. There are only a couple fabled "lights out" factories, and having spent my career in automation, I've yet to actually see any video from inside these places. Mostly I believe they're a myth.

    --
    "I have never let my schooling interfere with my education." - Mark Twain
    1. Re:Doesn't work by sjames · · Score: 1

      Chopping 80% of the workforce is still a significant problem, don't you think?

  16. Re:Trump need to slap them with an import and robo by Anonymous Coward · · Score: 0

    Isn't this one of the companies along with Sprint that Trump is talking to? Betting this setup is part of the billions they are talking about investing in the US as that level of automation has a steep sunk in cost. Especially when you are building entire plants from the ground up.

  17. Soiunds like a good policy for China by Anonymous Coward · · Score: 0

    Go almost directly from cheap, plentiful unskilled labor to automation, skipping that pesky intermediate step where you build a middle class of skilled labor who grow accustomed to a decent standard of living and personal freedom.

  18. robots threatened by automation. by Anonymous Coward · · Score: 0

    "Entire production lines will be automated to decrease the number of robots used during the second phase, Dai noted."
    Even robots are being automated out of their jobs!

    "Although robotic technology keeps improving, industrial robots will not be able to completely replace workers because humans have the flexibility to quickly switch from one task to another, Dai noted."

    At some point, that will no longer hold true. When will that be?

  19. Foxconn is not a Chinese Company by Kagato · · Score: 1

    Foxconn is a Taiwanese company. They have no obligation to keep mainland Chinese workers employed.

  20. Re:When automation is cheaper than people in China by AHuxley · · Score: 1

    When you can move the robots to low tax, even more friendly govs?
    Indonesia, Cambodia, Laos, Vietnam might offer even cheaper workers, better tax conditions, even better trade deals with more nations, cheaper new factory sites, expanded airports, lower energy prices, housing for the few workers still needed.
    Once robots can do more, any cheaper nation can offer a special factory zone and fill it with robots and staff.
    What China offered was cheap workers and less tax for a decade with export transport to move products globally.
    A lot of much cheaper nations can now offer better conditions for robots. Their power supplies are ready. Their tax code is ready to support exports and local jobs. Their ports and airports have been expanded. No unions, no staffing issues.

    --
    Domestic spying is now "Benign Information Gathering"
  21. NP-Complete by bussdriver · · Score: 1

    Remember your computer science! Programming has a long list of HARD problems. The classic Satisfiability Problems are all NP-Complete perhaps you had to use those to build up equivalence proofs to proof others are also NP-Complete?

    Here is a starting point: https://en.wikipedia.org/wiki/...
    (One does wonder way SAT solver tools are not available for programming... like language/compiler level integration.)

    This is just an aspect of programming not the whole process; thankfully for us the fundamentals are HARD problems and the linking of these all these problems together for programming is difficult to even describe formally. Not like that has stopped us, we can't fully grasp the non-linear math that is behind neuron networks of any useful size. So I won't say it is impossible; impossible for us to do yes, but not impossible for us to create systems which can approximate it as well as the average programming. That is still outside my lifetime... or maybe not... I donated my body for science so I might be a brainscan running in a simulator doing programming for years beyond my "death".

  22. Liability? of a megacorp? by bussdriver · · Score: 1

    Even without more "tort reform" which is continually attempted all the time, you think a big corporation is going to actually WORRY about being sued? No. Just look at history even when they are punished big they usually pay next to nothing and make more profit knowingly killing people. Tobacco continues just fine and they kill about 11% of their customers. Before you say "customers choose death" think about you choosing a robot doctor over a real one. Enough people will do so to have a period of transition where the success rate beats human doctors (which is not so great - it's up with car accident deaths.) So, as the stats improve more people will switch and corporations as well.

    Doctors themselves are funded by insurance companies against their mistakes. The risk is totally manageable probably even at higher rates than doctors.... Also, you don't have to be huge if you can get an insurance company to back you risk. (even in the worst case, you go bankrupt and maybe get 1 year in a federal prison resort-- which is not a pound-me-in-the-ass prison... even so you afford to hire protection.)